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The chicken manure dryer is an instrument used for the processing and drying of chicken manure, which can improve the environment of the chicken farm and increase the utilization rate of chicken manure. Pure chicken manure organic fertilizer is based on fresh chicken manure as the main raw material. It is refined after thorough de-dusting, purification, high-temperature drying, concentration and crushing, disinfection and sterilization, decomposition and deodorization. It contains a variety of nutrient elements required by crops. It is confirmed by relevant experts that the nitrogen content is 2.6%, the phosphorus content is 3.5%, the potassium content is 2.5%, the crude protein is 16-25%, and the organic matter is 45%.

Chicken Manure Dryer

Chicken manure dryer equipment play a great role in chicken breeding companies. After large-scale experiments, 100Kg fertilization per mu of wheat can increase yield by more than 20%, vegetable fertilization 100Kg per mu can increase yield by more than 30%, fruit tree fertilization 25Kg can increase yield by more than 40%, and watermelon fertilization 100Kg per acre can increase yield by more than 40%. No longer use other fertilizers. The organic fertilizer is a yellow-brown uniform granular product with little pollution, no odor, easy to use, and high fertilizer efficiency, which is beneficial to improve the soil and overcome the salt-alkali damage caused by long-term use of chemical fertilizers. It is suitable for wheat, rice, peanuts, melons and fruit trees and other crops to improve the quality of crops, improve the quality of melons and fruits, and is beneficial to human health. It is a good-quality fertilizer for the cultivation of pollution-free green food. This product can also be used as a feed additive for feeding fish, cattle, pigs, etc.

manure rotary dryer machine in organic fertilizer production line

The demand for chicken manure fertilizer drying equipment is huge, and it has a foothold in many fields. The chicken manure dryer is suitable for large, medium and small chicken farms and areas where the breeding industry is relatively developed. According to the requirements of drying products, it can be used Different heat sources. After filtering and eliminating old products, the era of high power consumption is gone forever. The new type of chicken manure dryer saves energy. This machine is suitable for chicken manure, duck manure, animal manure, slaughter scraps, etc. with a water content of less than 65%. It has a good effect on opening up feed resources, reducing feeding costs, and reducing environmental pollution. The chicken manure drying machine adopts airflow drying method, which has high thermal efficiency. It can complete deodorization and insecticide sterilization of materials at one time without destroying the quality of the finished product. This machine can dry high-temperature materials below the initial moisture content at one time. The final content is less than 14%.

The rapid development of economy and technology has resulted in a wide variety of commodities on the market. How can we purchase suitable organic fertilizer equipment? FPC will help you:

semi wet material crusher fine parts

A look at the appearance of organic fertilizer production equipment

Although buying machines is not like buying clothes, fashion, generosity and beauty are the top priority. However, devices with poor appearance are also rare for their owners. It can also prove that the manufacturer does not care much about the influence of the external image of its own machine, and it must not be a manufacturer that makes people feel at ease to buy products. Therefore, the appearance depends on the buyer’s wishes as a whole!

SEEC chain plate type compost turner for hadling waste

Second look at the assembly of organic fertilizer equipment

Whether the material of the organic fertilizer production line equipment is steel structure. Whether each welding port is welded uniformly and smoothly, and whether there is any cutting corners. Small problems are the easiest to be ignored by people and often bring bad consequences! Universal coupling is the best choice for roller conveyor shaft, because of its compact structure, flexible operation, and easier disassembly and assembly! Another point: organic How about the fertilizer performance? Because the number of equipment in the organic fertilizer making line is different, the size of the particles must be uniform, so this must be clear!

Organic fertilizer production line

Third look at the safety equipment of organic fertilizer equipment

Safety issues must be considered for organic fertilizer equipment, and safety issues cannot be ignored! The organic fertilizer production line must be designed with safety devices. The circuit line selection must meet the standard, and the power of the whole organic fertilizer production machine must be equipped with sufficient and reasonable capacity to expand. In addition to circuit safety issues, the use of safety issues can not be underestimated, must be equipped with professional operating instructions, there must be a dedicated person to guide the use. The safety of the machine operation should be equipped with protective devices and emergency stop switches in case of unexpected accidents.

A complete organic fertilizer production line is inseparable from the organic fertilizer granulator. When we build the organic fertilizer production line, we will find that there are many types of organic fertilizer granulators. Different types of granulators also have different functions. So what are the differences between different types of organic fertilizer granulators? Let me give you a list below.

Double Roller Powder Granulator

• Double-roll extrusion granulator: The double-roll extrusion granulator is the key equipment for compound fertilizer granulation. It has the advantages of advanced technology, reasonable design, compact structure, novelty and practicality, and low energy consumption. It is matched with corresponding equipment to form a small production line, which can form a continuous and mechanized production with a certain capacity. The roller extrusion granulator adopts eugenic formula, does not need to be dried, and is produced at room temperature. The product is rolled and formed at one time, so that the product quality meets the technical index requirements of compound fertilizer. It is a high-, medium-, and low-concentration special compound fertilizer used for the production of various crops and an updated product for energy saving and consumption reduction in the compound fertilizer industry.

Pan Type Fertilizer Pelletizing Machine

• Disc organic fertilizer granulator: (1) The structure of the disc granulator is novel and reasonable, with reduced weight and height. The process layout is flexible and convenient, suitable for the transformation of the old factory. (2) The tilt angle of the large pan can be adjusted. Angled gaskets are used for flexible and convenient adjustment. (3) Adopting unique unpowered combined scraper integration to reduce auxiliary power consumption. (4) The large plate is composed of a plate body and a plate section. Reduce the power of the main motor. The disc section can be adjusted up and down along the disc body. The end of the disc section is a side flange, which can ensure that the material ball is not strained or torn when it is out of the disc. (5) Brand-new dredging design, with unpowered combined scraper for edge clearing, corner clearing scraper for clearing angle, combined with the unique treatment technology of the disc body, the effect of dredging and ball formation is good, and there will be no large mud masses. The diameter of the ball is 90. % In 3-5mm.

Cow Manure Granulation Machine

• Organic Fertilizer Stirring Tooth Granulator: This organic fertilizer granulator is widely used for the granulation of organic fertilizer. Due to the high granulation rate, stable operation, sturdy and durable equipment, and long service life, it is selected as the ideal product by the majority of users. The internal rotary tooth granulator developed and produced by FPC has four specifications: Φ400, Φ600, Φ800, Φ1000, and can also develop and produce other specifications of stirring tooth granulators according to user requirements. The shell of the granulator is made of thick seamless steel pipe, which is durable and never deformed. Coupled with a stable base design, it runs more smoothly.

The above is the difference between the several organic fertilizer granulators that we have explained to you. These organic fertilizer granulators are all commonly used varieties of granulators. The above detailed explanation can help you according to your own situation. , And effectively help everyone to set up a suitable organic fertilizer production line.

The actual use of organic fertilizer machinery and equipment is very important. It is because there are so many steps in the use of mechanical equipment, it will become more convenient in actual operation, and it is the use of the machine age, so they will be more important. With the advancement of science and technology, organic fertilizer machinery are now better used.

Whole set machine in bio organic fertilizer production line

There are many fields that have great demand for them, because their use can meet the needs of these fields. As far as agriculture is concerned, many machinery and equipment are used in this field, and organic fertilizer equipment is one of them, which is used to produce organic fertilizer. We know that the agricultural sector has a huge demand for chemical fertilizers, and the growth of crops needs the help of fertilizers so that they can survive better.

The use of organic fertilizer equipment can bring fertilization needs to crops. This equipment is very convenient to use, and they have a strong degree of automation. Therefore, it also brings great convenience to the operator. Similar to many advanced equipment types such as organic fertilizer equipment, such as BB fertilizer equipment and compound fertilizer equipment, their use has a great impact on the agricultural sector.

fertilizer rotary drum granulator

The use of these equipment is also very effective. Their use can conceal the disadvantages of artificial fertilization. We know that waste is prone to occur, and artificial fertilization and fertilization are not balanced, which will also affect the normal growth of crops.

People who are engaged in agriculture and breeding industry know that fertilization with unripe cow manure has low effect and can cause damage to the rhizomes of crops. Fermented cow dung has high fertilizer efficiency.

Cow dung organic fertilizer production line

If cow dung is made into organic fertilizer, the fertilization effect will be even better. Because cow dung contains a lot of nutrients needed for crop growth, processing and utilization can not only reduce the pollution of cow dung to the environment, and solve the problem of manure treatment in farms, it can also be a good profitable project. If a cow produces about 30-40 kg of excrement per day, a cattle farm with 500 cows can build a small organic fertilizer production line. So what are the production processes of cow dung organic fertilizer, let’s briefly introduce it next.

organic fertilizer large fermentation pot

Fermentation: Add organic solid waste such as straw, wood chips, etc. with moisture content of less than 60% to fresh cow manure, and mix it as an auxiliary material with microbial fermentation inoculants to regulate moisture, aeration, and carbon-nitrogen ratio. The water content of cow dung is controlled at about 68%, and it is fully decomposed, sterilized, deodorized, and dewatered through fermentation equipment. The moisture content of the decomposed material is generally in the range of 30-35%.

Ingredients crushing and mixing: Ingredients crushing and mixing use the ingredient bin to pass the composted materials, and other additives and other raw materials in a certain proportion through the material crusher and horizontal mixer for crushing, proportioning and mixing.

Cow Manure Granulation Machine

Granulation: Use an organic fertilizer granulator to make granules of the treated cow dung.

Screening: The granular material output from the granulation forming system has a certain difference in particle size and needs to be screened and classified. It is recommended to be equipped with an automatic material return system to screen out unqualified large and small particles, convey them through a belt elevator, and send them to the granulator to continue granulation after re-pulverization, which helps to improve the continuous operation capacity of the production line.

Drying: Use organic fertilizer drying equipment to further remove moisture from the material and solidify it to reach the standard moisture content of organic fertilizer.

Cooling: The cooler cools the granular material, which helps the granule storage and quality.

fertilizer single bucket packing machine

Packing: The cooled granular materials are transported into the finished product warehouse through the bucket elevator. Granular materials can be quantitatively weighed and packaged through automatic packaging scales.

Advantages of cow manure organic fertilizer: cow manure organic fertilizer will also add a lot of organic matter to your soil. By mixing this compost into the soil, you can increase the moisture retention capacity of the soil. This reduces moisture, because the roots of the plant can use extra moisture and nutrients when needed. Welcome to leave comments.

Generally speaking, the use of livestock and poultry manure and industrial waste is 150,000 tons, and the annual production of finished organic fertilizer is about 100,000 tons. What are the configurations of the large-scale livestock and poultry organic fertilizer production line with an annual output of 100,000 tons?

Pig Manure Compost Fertilizer Production Line

Large-scale livestock and poultry organic fertilizer production lines with an annual output of 100,000 tons include: forklift feeder, trough type turner, vertical crusher, drum screening machine, dynamic batching machine, granulator, round thrower, dryer, Cooling machine, coating machine, automatic quantitative packaging scales. Users can customize the appropriate configuration according to their own needs.

Each type of production line has its own characteristics. What kind of organic fertilizer is suitable for what kind of organic fertilizer equipment is needed. For example, the disc and rotating gear production line must be equipped with a dryer and cooler, and use hot air to make the organic fertilizer. Dry, and then use a cold air exhaust system to cool the organic fertilizer, so that the hardness of the particles will be better.

Pan Type Fertilizer Pelletizing Machine

The angle of the granulating disc of FPC disc granulator adopts an integral arc structure, and the granulation rate can reach more than 93%. The pelletizing tray is equipped with three discharge ports, which is convenient for intermittent production operations. The reducer and the motor are driven by flexible belts, which can start smoothly, reduce the impact force of the buffer, and improve the service life of the equipment. The bottom of the pelletizing disc is reinforced with multiple radiant steel plates, which is durable and never deformed. Heavier, thicker, and sturdy base design does not require anchor bolts to fix, and runs smoothly. The main gear of the granulator adopts high frequency quenching, and the service life is doubled. The granulation surface plate is lined with high-strength glass fiber reinforced plastics, which is anti-corrosive and durable.

We all know that beef is a good thing. It not only tastes good but also contains rich nutrients. It also sells well in the agricultural market. But what can everyone know about the cow dung produced by cows? Cow dung is also a valuable resource brought to us by cows. If cow dung is mixed with crop straw, mushroom residue, sawdust and other paving materials in a certain proportion (dung accounting for 80-90%) , The others account for 10-20%), and then the raw materials for making cow manure organic fertilizer can be produced after fermentation. The specific situation will be explained by FPC.

The cow dung organic fertilizer equipment is a whole production line developed by the FPC company after more than 15 years of technological precipitation and technological reform. The specific conditions of the raw materials of cow dung organic fertilizer are as follows:

Wheel type Compost Turner for Large Scale Composting

1) Control of the moisture content of cow manure organic fertilizer raw materials: when fermenting cow manure, the moisture control content should be 40%-65%. The method of judging is to hold a handful of materials tightly, the best condition is that the materials do not drip when they see water between the fingers, and the materials will disperse when they fall on the ground. During the fermentation period, less water will lead to slow fermentation, and more water will affect the ventilation of the material, so we must control the moisture.

2) Control of fermentation temperature of cow manure organic fertilizer: the initial temperature of cow manure organic fertilizer raw material fermentation can be controlled above 15 ℃, which is more appropriate (operable in four seasons, not affected by the season, try to ferment indoors or in a greenhouse in winter). The fermentation temperature should be controlled below 70-75℃.

Self Propelled Windrow Compost Turner For Sale

3) Oxygen supply measures for cow manure organic fertilizer: During the fermentation of organic fertilizer raw materials, cow manure requires aerobic fermentation. Therefore, we need 2-3 days to use turning equipment for turning during fermentation (turning equipment: trough composting turner machine, mobile compost turning machine) in order to achieve the purpose of oxygen supply. If this situation is not taken seriously, it is likely to cause anaerobic fermentation and produce odor, which will affect the effect of fertilizer.

4) Fermentation time of cow dung raw materials: The fermentation of cow dung organic fertilizer raw materials is generally stacked for 48 hours, and the temperature rises to 50-60 ℃, and can reach 65 ℃ or more on the third day, and the fermentation of the whole raw material is completed within 15-30 days. When the material is dark brown and white mycelium appears on the surface, it indicates that the fermentation has been completed.

Moving type compost turning machie

The above is the fermentation process of cow manure organic fertilizer raw materials, and the complete set of small-scale cow manure organic fertilizer production line equipment is generally within $30,000-$90,000. Since all our equipment can be customized, each customer’s needs are different and the customized organic fertilizer production line is also different. Therefore, the price of a complete set of cow manure organic fertilizer equipment ranges from tens of thousands of dollars to hundreds of thousands of dollars. The main configuration principle is set according to the customer’s site selection and the personal capital chain supply situation.

The organic fertilizer granulator is the main mechanical facility for granulating the fermented organic fertilizer. There are also a wide variety of organic fertilizer granulators. The well-known ones are extrusion granulators, disc granulators, drum granulators, roller extrusion granulators, flat film granulators, and so on. So how do we distinguish them in our work?

Rotary Drum Fertilizer Granulating Machine

The drum granulator is suitable for organic and inorganic materials. In addition, the equipment is easy to operate, flexible in work, and convenient to maintain.

The disc granulator relies on water spray to granulate, because the granulation rate can reach more than 93%. The pelletizing tray is equipped with three discharge ports, which is convenient for intermittent production operations, greatly reduces labor intensity and improves labor efficiency.

Double Rolloer Granulator for NPK Compound Fertilizer Plant

The particles of the extrusion granulator can be directly bagged. The extrusion granulator is also suitable for metallurgical material particles, refractory material particles, and mineral powder particles. There is no need to add drying equipment when designing an organic fertilizer production line. The investment of the extrusion granulator is small, and the effect is quick, with an annual output of 10,000 to 100,000 tons.

New Developed Goat Manure Compost Pellet Machine

The roller extrusion granulator is a granulating equipment. It is produced by the non-drying process, one-time molding, and the output is 1-1.5 tons/hour and 1.5-3 tons/hour. The organic fertilizer granulator has low investment, quick effect and good economic benefits.

Although there are many types of organic fertilizer granulators, each has its own unique function, and the output will increase if combined with supporting production. After everyone understands these differences, there should be some changes in the use of organic fertilizer granulators.

With the development of agricultural technology, earth-shaking changes have taken place in the fertilizer industry. The use of traditional fertilizers has been gradually reduced. Now the majority of farmers prefer organic fertilizers produced by organic fertilizer equipment. So what are the advantages of organic fertilizers to allow farmers Do friends love it so much?

Wheel type Compost Turner for Large Scale Composting

The organic fertilizer fermented by the organic fertilizer equipment improves the soil and is good for absorption: it is rich in organic matter and humus, improves the nitrogen fixation capacity of phosphate fertilizer, melts water, promotes the absorption of plants, and increases the activity of beneficial microorganisms in the soil, thereby producing biological regulation substances that can stimulate Root growth promotes nutrient absorption and effectively improves nutrient absorption and utilization.

The chicken manure treated by the organic fertilizer equipment can maintain a good soil aggregate structure after being applied to the soil. The biological activity of the organic matter promotes the activity of various enzymes in the body and accelerates the growth of crops. According to its beneficial advantages, it can inhibit the formation, reduce the production of viruses, reduce the occurrence of diseases, and improve plant activity.

Self Propelled Windrow Compost Turner For Sale

The organic fertilizer produced by the fermentation process of the organic fertilizer equipment can activate the soil, improve soil compaction, nutrient loss, improve soil permeability and plow layer, loosen the soil, increase soil moisture, reduce nutrient absorption resistance, and promote nutrients to crop roots International transfer, enhanced drought resistance, low investment, high output, and remarkable results.

It is precisely because the effect of organic fertilizer produced by organic fertilizer equipment is so good that it can reduce pests and diseases and increase crop yields, so it is deeply loved by farmers. This is why it can replace traditional fertilizers.

With strip or trough compost, the compost temperature can rise to about 50℃. Within 48 hours, the stack temperature can rise above 60°C, or even as high as 70°C. Such a temperature in spring, summer, and autumn can make all the raw materials in the pile decompose in 5-7 days, the odor disappears, and all the pathogenic bacteria, insect eggs, and grass seeds in the raw materials are killed. Fertilizer fermented by this method can be called ecological organic fertilizer or pollution-free organic fertilizer, which can be directly used on crops.

Bio Organic Fertilizer Production Process Flow Chart

Two methods and production processes for making bio-organic fertilizer using bio-organic fertilizer equipment

There are two common production methods for bio-organic fertilizer, namely, mixed fermentation of manure straw and fermentation of livestock and poultry manure. The equipment for making bio-organic fertilizer includes composter equipment, crushing equipment, mixing equipment, granular equipment and so on.

1. Use livestock manure and crop straws and other wastes to mix and ferment organic fertilizer. When using crop straw and other raw materials for fermentation, about 20% of livestock manure can be added, and when using livestock and poultry manure as the main raw material, about 20% of straw powder can be added. The fermentation method is the same as described above.

If fermented with more acidic raw materials, 1-3% lime powder should be added during fermentation to adjust the pH to neutral. The organic fertilizer fermented by this method is suitable for various crops and various soils.

2. Use livestock manure to ferment organic fertilizer. Use chicken manure, pig manure, sheep manure and other livestock manure as raw materials. The water content is controlled at about 40%, and it contains about 1.6 tons of raw materials + 5 kg of probiotic liquid + 2-3 kg of corn flour mixed and mixed and crushed.