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How to buy equipment for your fertilizer production business?

In recent years, China has made great efforts to develop animal husbandry and put forward zero growth of chemical fertilizer consumption. These policies are undoubtedly a big push for animal husbandry. On the other hand, it is suggested to protect the environment, reduce aquaculture emissions and recycle aquaculture emissions. How to reduce agricultural pollution emissions and increase the recycling of aquaculture resources?

In short, it is necessary to use the organic fertilizer equipment to transform the planting pollution into organic fertilizer, and apply the organic fertilizer back to the crops to realize the complete recycling.
So the purchase of organic fertilizer equipment becomes very important, and the appropriate equipment is very important for the production of organic fertilizer. Here are some tips on how to buy organic fertilizer equipment for you:

1. Determine the size of the equipment: for example, how many tons per year, or how many tons per hour, or how many tons per day?
2. Determine whether the production is powdery or granular organic fertilizer. The investment of powder equipment is generally small. The main equipments include premixing equipment, turnover equipment, refining equipment, organic fertilizer powder packaging equipment, belt conveyor, etc. If the particle is selected, it depends on the shape of the production, whether it is standard spherical or irregular. It depends on the local fertilizer market and farmers’ consumption habits.

3. The choice of granulator, if it is to produce standard spherical granulator, disc granulator, drum granulator, wet granulator, organic fertilizer rapid granulator and so on, all these need supporting drying equipment; If columnar granule is selected, the main equipment includes flat mould granulator, ring mould granulator, etc; If the oblate ball is selected, the main equipment is the roller type extrusion granulator, so there is no need to dry during production. Can use the machine, equipment design is relatively simple.

4. Determine the configuration of equipment: different configuration level, different equipment price, different labor, different production environment.
5. Determine the type of fertilizer to be produced. There are four kinds of organic fertilizer: pure organic fertilizer, organic-inorganic compound fertilizer, biological organic fertilizer and microbial compound fertilizer.

The equipment is different. Pure organic fertilizer has strong adaptability and can be produced by general equipment. Organic and inorganic compound fertilizers depend on different fertilizer formulations. If the total nutrient content is high, the selection of granulator is more demanding.

6. Selection of fermentation overturning machine: General fermentation forms include strip fermentation, shallow fermentation, deep tank fermentation, organic fertilizer fermentation tank, tower fermentation and barrel fermentation. Different fermentation methods and fermentation equipment are different. Generally, the shallow tank turnover machine is more suitable for the principle of aerobic fermentation, and the price is not high, so it is more suitable for the actual situation.

More details, welcome go to https://organicfertilizermachines.com/

Production of organic fertilizer from livestock manure

Animal manure is a kind of high quality organic fertilizer, known as the “king of organic fertilizer”. Manure has good long-term fertility, ventilation, drainage and water retention, and comprehensive nutrients. It not only contains nitrogen, phosphorus, zinc and other elements, but also contains iron, manganese, zinc, copper, magnesium and other trace elements and 18 kinds of amino acids. The content of organic matter and humus can reach about 30%. At the same time, there are about 100 million beneficial bacteria per gram. What’s more valuable is that they contain antagonistic microorganisms and unknown auxin. Through the role of probiotics, it can effectively inhibit the growth of pathogenic bacteria in soil and inhibit the occurrence of soil borne diseases. So how to use animal manure to produce organic fertilizer?

One is raw material fermentation

Firstly, the required materials are mixed, and tank aerobic fermentation process or strip composting fermentation can be used to make the materials soft. After fermentation and decomposition of raw materials, harmful microorganisms and insect eggs in raw materials can be killed in the high temperature stage of fermentation to prevent their adverse effects on the growth of animals. The quality of raw material fermentation is directly related to the yield of animals, so we must pay attention to it.

After the trampoline is finished, put the fermented materials on the trampoline and stack them about 20 cm high. Each square can raise 1-2 million animals, and feces and cockroaches can be collected every 10 days.

New Type Organic Fertilizer Production Line

New Type Organic Fertilizer Production Line

Collection of feces

Faeces are usually collected at the same time as animals are harvested. The collection of feces is mainly based on the characteristics of being afraid of the sun. First of all, put cockroaches and feces in a sunny place and keep drilling down, so that you can collect sputum layer by layer. The second is to use mechanical separation method to separate sputum, feces and mechanical separation method, and then collect sputum.

Animal manure fermentation

The fermentation tank is used for continuous fermentation of sputum, and feces are mixed with fermentation bacteria. The excrement in the tank is turned by the dumper once a day, and the fresh excrement is fed from the side of the tank, and the fermentation is completed. The material is sent out from the other end of the groove.

Fecal dryness

The moisture content of the harvested feces is about 40%. Generally, natural drying method and artificial drying method are used.

At this time, feces can be used directly. If you want to make more money, you can also use the organic fertilizer production equipment for further granulation and packaging of feces.

More details, go to https://manurefertilizermachine.com/

Belt conveyors for fertilizer pfoduction

As a professional fertilizer mechanism manufacturer in China, we produce various equipment, dumper, granulator, mixer, etc. for fertilizer plant. These are the main processes of chemical fertilizer production, but how is the transportation between machines? Yes, it depends on the belt conveyor, which is a necessary part of the production line.
We have a variety of belt conveyors, here we introduce belt conveyors and mobile conveyors.

With regard to belt conveyors, it can be used for horizontal and inclined transport. It is widely used in modern factories, such as coal, chemical industry, building materials, grain and other industries. Belt conveyor has the advantages of large volume, simple structure, convenient maintenance, low cost and strong universality. Continuous or intermittent movement of conveyor belts is used to transport powdery and granular goods. It is fast in operation, stable in operation and low in noise, and can be transported up and down.

NPK Drum Granulation Line

NPK Drum Granulation Line

Mobile belt conveyor is mainly used in places where loading and unloading places often change, such as fertilizer plant, coal yard, mine, warehouse, construction site, sand and stone yard, farm, etc. Short distance transportation, loading and unloading of materials or bulk materials with a single weight less than 100kg. It is a kind of continuous loading and unloading equipment with high efficiency and good maneuverability. It is light, beautiful and flexible. The rotary device is an electric drum, and equipped with tire wheels, which is convenient to move. The tilt angle and height are adjustable.

So you can see that the biggest difference between the two belt conveyors is that one is fixed, the other is detachable. Usually, the customer chooses the fixed one for transportation, the detachable one for packaging, or if you can pack only by manpower.

Organic Fertilizer Production at Large Scale

Organic fertilizer is the main fertilizer to improve crop quality and reduce environmental pollution. The organic fertilizer production line realizes the transformation of high-quality organic fertilizer by reprocessing manure, straw, agricultural wastes and other agricultural wastes.

The heavy use of chemical fertilizer has led to the decrease of soil organic matter content, the serious land consolidation, the increase of crop diseases and the serious yield reduction. Organic fertilizer has no pollution and high fertility in agricultural production and use. Organic fertilizer is the main fertilizer used in agricultural production, which has the characteristics of long-term and lasting effect, activating land, promoting plant growth and increasing yield. Organic fertilizer production line mainly transforms waste into organic fertilizer through fermentation composting and granulation.

Fermentation composting is the first step of organic fertilizer production line. Fecal straw was put into fermentor for high temperature fermentation. After high temperature treatment, bacteria, insects and eggs were removed from compost. The organic matter after fermentation is sent to the equipment of organic fertilizer production line for granulation. Combined application of organic fertilizer and chemical fertilizer can complement each other and improve fertilizer utilization rate.

Chemical fertilizer is a quick acting fertilizer with high nutrient content, less composition and fast release, while organic fertilizer is a long-term fertilizer with high nutrient content but low relative content and slow release. In order to maintain the self-sustaining of nutrients and soil fertility, and strengthen the recycling and reuse of soil nutrients, in the organic fertilizer production line, organic fertilizer and chemical fertilizer can be combined to make organic-inorganic compound fertilizer, which can complement each other. The combination of fertilizer efficiency is more conducive to the absorption of crops, providing nutrients for crops and improving fertilizer utilization rate.

Using two in one organic fertilizer granulator, various organic fertilizers and chemical fertilizers can be mixed and granulated to produce high-quality organic fertilizer. Our factory has designed a large output organic fertilizer production line. The organic fertilizer production line mainly includes two in one granulator, ball mill, drum screening machine, vertical crusher, double shaft mixer, rotary dryer, rotary cooler and packaging machine. Through the deep processing of these equipment, organic matter can become high-quality organic fertilizer.

More details, go to https://organicfertilizerplants.com/

Fertilizer Machine for Organic Fertilizer Granulation

The granulator granulates better quality particles, users can external vacuum cleaner, meet the requirements of environmental protection.
This new two in one organic fertilizer granulator is used in the 200 t / D organic fertilizer combination granulation production line with a production capacity of 1-20 T / h.

Pan Granulation Compound Fertilizer Production Line

Pan Granulation Compound Fertilizer Production Line

It is a two in one granulator for organic fertilizer and compound fertilizer, so it is also used in the 200 t / D compound fertilizer combination granulation production line.

Its working powder is 42.6 to 80 kW, easy to clean the inner wall of the shell. Working principle: the material first enters the first granulation section from the uniform feeding section, and then is prepared for granulation through the high-speed adjustable mixing knife, and then pushed to the second granulation section.

Granulation material in the secondary granulation section, through the internal mixed teeth secondary granulation and outer cylinder forming, to achieve the purpose of granulation, so that the particles have better quality assurance.

We have designed the suction and discharge ports in the silo, users can connect the vacuum cleaner to meet the environmental emission requirements. We also designed the nozzles for observation doors and spray pipes. Users can spray liquid into the particles in the roller according to the particle size requirements.

More details, welcome go to https://fertilizergranulatormanufacturer.com/

Methods for Fertilizer Production and Application

Pay attention to the time of fertilization

Organic fertilizer is slow to use, so it should be applied as early as possible. It is usually used as the base fertilizer before sowing or sowing, and fermentation will be better before use. The latter is less effective than the basic fertilizer.

Fertilizer has a quick effect, and should be used as base fertilizer one week in advance. Fertilizer should be applied before the critical period of crops or during the peak period of nutrient absorption to meet their needs.

How to make organic fertilizer, here are complete systems for your reference, https://organicfertilizermachines.com/organic-fertilizer-production-line/

Biological fertilizer plays an important role in inhibiting bacteria in soil. Therefore, under the premise of bacteria having reproductive growth time, it should be applied early, which can be applied with organic fertilizer for soil or during implantation or implantation before application.

NPK Drum Granulation Line

NPK Drum Granulation Line

Second, pay attention to the application method

The main function of organic fertilizer is to improve the soil and provide nutrients, which is usually used as the basic fertilizer in the soil. Therefore, the organic fertilizer and soil should be mixed evenly with the deep plough to achieve the purpose of improving the soil. It can also be used in combination with microbial agents for acid-base reproduction, which will improve the soil environment, balance nutrition and increase the structure of soil aggregates. To make fertilizer met the requirements, it is necessary to select a realiable organic fertilizer machine manufacturer.

In the basic fertilizer, because the nutrients in the organic fertilizer are mainly nitrogen, it can reduce the nitrogen fertilizer in the organic fertilizer, the base fertilizer can use 30%, the rear fertilizer can use 70%. Phosphate fertilizer and potassium fertilizer can be paid off as base fertilizer at one time. The fluidity of phosphate fertilizer is poor, and the recovery effect is poor in the later stage. Therefore, the phosphate fertilizer should be applied to the soil as the base fertilizer.

To make compound fertilizer, here are machines for your reference:https://organicfertilizermachines.com/compound-fertilizer-production-line/

The best way to apply the fertilizer is to use the full solution quick acting fertilizer, such as the source Bank of P and K, which can be absorbed quickly after the decomposition of vegetables, which has little influence on the soil. Biomass fertilizer can be concentrated in planting sites or based on organic fertilizer because of its small quantity. The latter can be used to produce long bacteria by using the same kind of biological fertilizer to improve the removal ability and disease prevention effect of phosphorus and potassium solution.

Finally, pay attention to the dose

Different crops have different growth stages. The amount of fertilizer is different, so the amount of fertilizer should be controlled, and the fertilizer should be applied according to the different needs of plants, and the content of nutrient elements in soil should be considered comprehensively
Reasonable collocation of chemical fertilizer.

We can arrange engineers to go to the customer factory or workshop to check the situation on site, and then make the production layout drawings for the customers.

We provide installation and maintenance for overseas engineers.
For the construction of customers, we can provide construction drawings for free.

When customers visit China to check our factories, we can take our machines to our fertilizer plants, including roller pressing granulation production line, organic fertilizer production line, NPK compound fertilizer production line.

How to buy organic fertilizer production line in 2021

China is a big consumer of chemical fertilizer. The production of chemical fertilizer consumes a lot of resources, such as coal and electricity, causing serious damage to the environment. At present, the country is accelerating the transition to green energy development.

Using fertilizer granulator to produce granular organic fertilizer can effectively improve soil and soil nutrients, protect the environment, and bring huge social benefits.

What are the characteristics of the organic fertilizer production line? This is a short summary:

Pan Granulation Compound Fertilizer Production Line

Pan Granulation Compound Fertilizer Production Line

1. Organic fertilizer has wide applicability. It is suitable for manure, sludge, straw, charcoal and other coarse fiber organic fertilizer. It can be granulated directly when the moisture is about 30%.
2. The granulator of organic fertilizer production line has the advantages of low operation cost, no need of drying, crushing and other processes, high ball formation rate and high survival rate of biological bacteria.

Process characteristics of Zhengzhou sx in one organic fertilizer production line
The process flow of organic fertilizer production line generally includes: batching, mixing, granulation, drying, cooling, packaging, etc.
The equipment layout design is reasonable, which effectively reduces the energy consumption. The whole set of equipment has high stability and low maintenance cost. The granulation rate of organic fertilizer production line is very high. It can produce various concentrations of organic fertilizer and compound fertilizer.
Zhengzhou SX organic fertilizer production line can meet the requirements of customers, can meet the production capacity of 10000 to 100000 tons of equipment. It uses non drying room temperature process to produce molding and granulation, with high efficiency and low investment.

More detailed info, go to https://www.wastetofertilizer.com/fertilizer-granulation-plant/

why do we produce bio organic fertilizer

Bio organic fertilizer production line is designed for the production of bio organic fertilizer. In the fertilizer manufacturing process of bio compost, different types and series of fertilizer equipment should be equipped to complete the production process. But why do we produce bio organic fertilizer?

Introduce biological fertilizer production line. In the production process of bio organic fertilizer, it will be equipped with chain crusher, horizontal mixer, flat mold granulator, drum screen machine and a series of fertilizer equipment.

Function of biological fertilizer:

1. Improve soil fertility. This is the main function of biological fertilizer. For example, all kinds of self generated, combined or symbiotic nitrogen fixation biological fertilizers can fix nitrogen in the air and increase the nitrogen content in the soil; A variety of microorganisms can decompose minerals such as phosphorus and potassium.

For example, silicate bacteria can decompose feldspar, potassium, mica and phosphate rock in soil, thus making insoluble phosphorus and potassium effective.

Assembly line, will be equipped with different types of machines to complete the production process.

2. Make and assist crops to absorb nutrients. Some bacterial fertilizers can not only increase the effective nutrients of soil, but also produce a variety of hormones and vitamins, thus promoting the growth of crops.

3. Enhance plant resistance. After inoculated with some biological fertilizers, they become the main bacteria in the rhizosphere of crops because of their massive reproduction in the roots. They can secrete antibiotics against fungi and bacteria, such as inhibiting the growth of hyperactive bacteria.

Bio fertilizer production

The use of fertilization equipment not only improves the work efficiency, but also saves more labor costs. In addition to the design of bio organic fertilizer production line, we also need to design organic fertilizer production line to produce organic fertilizer. More others design and use a series of fertilizer production process types to complete the production process.

Go to https://compostturnermachine.com/bio-composter-machine/ 

Complete sets of machines for bio fertilizer production line

Bio organic compost production line is a kind of compost which has the function of both microbial compost and organic compost. It is composed of specific functional microorganisms and organic matter, mainly used to remove plant residues (such as livestock manure, crop straw, etc.) After harmless treatment and decomposition.

The production method and operation process of bio organic compost are as follows:

  1. The first step in the production process of bio organic compost: the total dosage of selected strains is 0.2% – 0.5%.
  2. Production process of bio organic compost: preparation and requirements of raw and auxiliary materials:
  3. Main ingredients: fruit residue, dry bagasse, edible fungus residue, distiller’s grains, sugar residue, vinegar residue, starch residue, cassava residue, citric acid residue, soy sauce residue, monosodium glutamate residue, powder residue, bean curd residue, drug residue, oil residue, oil cake, bran, cottonseed meal, moldy feed, sludge, brewery’s residue, slaughterhouse residue, Ho water (s water), Leftover food, human and animal manure and other materials.

How to turn theses machines into bio composts, go to https://compostturnermachine.com/bio-composter-machine/

  1. Auxiliary materials: all kinds of crop straws, leaves and weeds, melons and vines, straw, pine hull, peanut hull, sawdust, rice husk powder, rice bran, etc. can be dried, crushed and made into high carbon.
  2. The proportion of main materials and auxiliary materials is 5:1-3:1.
  3. The production process of bio organic compost production line is divided into three steps: the water content should be controlled at 60-65%, and the water can only come out by hand holding materials in groups. Bacteria, main materials and auxiliary materials should be mixed evenly. The ambient temperature should be higher than 15 ℃. The stacking area of materials shall not be less than 4 square meters, the width shall be 1.5-2 meters, the height shall be 0.6 meters, and the length shall not be limited.
  4. The production process of bio organic compost is divided into four steps: composting should be turned at 50 ℃ once a day. If the chimney temperature exceeds 65 ℃, it will be overturned again. The temperature will be controlled below 70 ℃. The temperature of composting will be lower, the material will be loose, the material will not have the original smell, and there will be a little ammonia smell. White hyphae are produced in the pile and decompose.

Organic Fertilizer Granulation Plant Equipment Configuration

What kind of organic fertilizer equipment must be equipped to produce granular organic fertilizer? First, the raw materials of organic fertilizer are fermented, and then they are crushed into powder by the organic fertilizer grinder, and then the powder is mixed by adding auxiliary materials in the organic fertilizer mixer, and then they are granulated and made into granules by the drum granulator.

The particles enter the dryer to reduce the moisture content of the particles to 10-20%, and then enter the cooler for cooling. After cooling, they enter the screening machine for screening, unqualified products are screened and transported by the return belt, the machine will re-enter the pulverizer for crushing, and the screened products can be directly packaged.

New Type Organic Fertilizer Production Line

New Type Organic Fertilizer Production Line

The production process of granular organic fertilizer production line and necessary organic fertilizer production equipment have the following equipment and functions:

1. Organic fertilizer fermentation throwing machine
Function: ferment and flip the material in the fermentation process;
2. Organic fertilizer crusher
Function: crushing and pulverizing high humidity materials and other raw materials in the production process;
3. Organic fertilizer mixer
Function: mixing all kinds of raw materials;
4. Organic fertilizer granulator
Function: granulating mixture; Easy to classify and pack.
5. Organic fertilizer dryer
Function: drying granular materials with humidity;
6. Organic fertilizer cooler
Function: cooling and drying materials quickly to improve production efficiency;
7. Organic fertilizer screening machine
Function: to screen and grade the finished fertilizer;
8. Organic fertilizer coating machine
Function: coating on the outer coating of the particles to effectively prevent fertilizer caking;
9. Automatic weighing and packing machine
Automatic weighing and packing machine
Function: quantitative packaging and finished product packaging