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The biggest difference between biological organic fertilizer and ordinary organic fertilizer is that it not only contains organic matter and nitrogen, phosphorus and potassium components, but also contains active beneficial bacteria, which can greatly improve the soil, and beneficial bacteria can reproduce rapidly in the soil.

The cost of biofertilizer producing machine is about 150,000 yuan, including fermentation and stacking machine, grinder, mixer, granulator, coating machine, dryer, cooler, packaging machine. The price of medium and large bio-organic fertilizer production line is 200,000-millions.

Bio-organic fertilizer production technology:

How to make bio organic fertilizer? The important link in the production of bio-organic fertilizer is the fermentation process, which requires the use of efficient compound strains and propagation technology, the use of advanced raw material allocation technology and bio manure making machine. In the fermentation process, the temperature of raw materials needs to be controlled. During the fermentation process, raw materials will continue to heat up.

bio fertilizer making machine for sale

But the highest temperature needs to be controlled below 70 degrees, 60 degrees -70 degrees is appropriate. The purpose is to kill the pathogens, harmful bacteria and weed seeds in the raw materials in the process of high temperature, and at the same time retain the beneficial bacteria in the bacteria agent, so that it continues to multiply rapidly, so that the raw materials are better fermented and mature. After fermentation, the organic fertilizer not only kills the harmful substances, but also ensures the survival of beneficial bacteria, which successfully completes the mass production of biofertilizers.

Of course, there is also the need for subsequent processing.

Comminution: the fermented material is comminution. The purpose of comminution is to make the organic fertilizer reach a certain fine particle size, which is convenient for the next granulation process.

Granulation: the use of bio pellet machine for raw material granulation, the purpose of granulation is to prolong the fertilizer effect of organic fertilizer, and in the process of use more convenient, not afraid of wind when using, and particle organic fertilizer density is larger, longer fertilizer effect, less use.

organic fertilizer granulator for sale

Drying and cooling: the use of organic fertilizer drying and cooling equipment to deal with the excess water in the particles, the strength of the treated organic fertilizer particles is higher, easy to preserve and transport.

How much does small organic fertilizer production equipment cost? Many customers ask how much it costs to invest 10,000 tons of small organic fertilizer production line equipment? What about the cost?

1. The equipment of organic fertilizer production line makes the goat manure as organic fertilizer, which effectively realizes the recycling and utilization of waste, reduces environmental pollution and greatly saves resources. Small organic fertilizer production equipment is designed for users just starting. In our opinion, due to the lack of economic capital of the user who just started to build a factory, the price of organic fertilizer equipment is expensive, but the manure on the farm has not been treated locally, which pollutes the environment.

The fertilizer making plant for sale

2 small organic fertilizer production line is characterized by low overall investment price, low cost, low technical requirements, suitable for large-scale cultivation and breeding enterprises and small fertilizer factory investment. Small machinary of organic fertilizers refers to the annual output of 5,000 tons – 20,000 tons between the organic fertilizer process equipment.

Annual output of 10000 tons of organic fertilizer equipment is a representative small organic fertilizer production line, its investment cost, equipment configuration, profit analysis is as follows.

3. Annual production capacity of factory of organic fertilizer :5000 tons — 20000 tons; Total investment in organic fertilizer production line equipment: 8,000  to 10,000 dollars; Organic fertilizer to meet the standards: organic fertilizer small production line processing technology requirements: production technology 1 person, 1 laboratory technician, 8 workers.

4. The following is a detailed analysis of the production line equipment with an annual output of 10,000 tons of organic fertilizer

 The production enterprise with an annual output of 10,000 tons of bio-organic fertilizer can deal with 22,000 tons to 25,000 tons of livestock and poultry waste annually. The following investment and construction and supporting facilities are required:

Fermentation workshop: Fermentation workshop – room: the area is not less than 60m×6= 360N

Plant requirements: the fermentation workshop should be sheltered from wind and rain, not other conditions, height of 2.5m can be; Raw material site: depending on the situation, generally in 80m-120m can;

Processing workshop: manufacturing organic fertilizer, the construction area of about 200m processing workshop;

Warehouse: depending on the actual situation, the warehouse above 300m should be built in general. According to the above requirements and the requirements of laboratory, logistics, office, dormitory and other conditions, the annual output of 10,000 tons of bio-organic fertilizer production plant, covering an area of 5-8 acres is more reasonable.

Personnel allocation: On the premise that the output of 10,000 tons is completed, about 8 production workers shall be allocated, including 1 production technician and 1 laboratory analyst. Management and marketing shall be determined according to the actual situation.

Organic fertilizer production line design

5. Cost profit analysis of small organic fertilizer production line:

What is the cost of setting up a organic fertilizer plant? At present, the average price of granular organic fertilizer in the market is 850 dollar/ton, and the annual output value of 10,000 tons is 8.5 million dollars; All kinds of costs cost about 420 dollars per ton, 10,000 tons of annual cost 4.2 million dollar. Compared with the above cost and output value, it is obvious that as long as the sales strategy is appropriate, the cost can be recovered in that year. There are also handsome returns.

6. Invest in the configuration and raw materials of small organic fertilizer production line

Small organic fertilizer production line is divided into three configurations:

High configuration: dehydrator, fermentation and stacking machine, semi-wet material crusher, horizontal mixer, granulator, dryer, cooling machine, roller screen extension, coating machine, packaging equipment, belt conveyor, etc.

Medium configuration: semi-wet material grinder, horizontal mixer, granulator, dryer, cooler, roller screen extension, packaging equipment, belt conveyor, etc.

Low configuration: semi-wet material grinder, horizontal mixer, organic granule machine/roller screen machine, packaging equipment

7. Original material of organic fertilizer small production line:

Raw and auxiliary materials of small organic fertilizer production line:

1, organic main raw materials: livestock and poultry excrement, domestic sludge, domestic waste and other solid wastes account for about 50-80% of the formula; 2, no machine main raw materials: urea, ammonium phosphate, calcium, calcium, potassium sulfate, etc. account for about 10-30% of the formula;

3. Medium and trace element additives account for about 10% of the formula;

4, biological organic compound fertilizer also need to add biological bacteria powder :5% O – 10%;

5, according to the need may also use raw materials: peat, oil feet, fly ash, etc.; 6, auxiliary energy: water, electricity, coal.

The creation of organic fertilizer is critical in your society today. It enables us to carry on to produce loads of crops that may feed the world. Although you may possess a small farming operation, it’s good to have accessibility to a plant that will produce organic fertilizer to your business. This could save you on the price of obtaining fertilizer for the business that may be very expensive. This may work well for companies that likewise have an agricultural component. Should you produce sheep, cows, or any animal that makes waste products, this is often made into fertilizer quickly. This is just what you have got to create an easy organic fertilizer plant that you can use for your business.

The Ingredients Of An Organic Fertilizer Plant

These are very complex plants which will tell you how to make organize fertilizer. Use a large variety of products just for this process. This may include standard manure, guano, crushed shells, pulverized fish, and even phosphate rock. The truth is, some of the most popular fertilizer plants are producing NPK fertilizer that has a great deal of phosphate together with nitrogen and potassium. These typically start with containers or bins that will get the initial components. This can go through a crushing machine, screening process, eventually leading to the organic fertilizer granulator. This material will have gone through a horizontal mixer, and when it is actually processed, is going to be triggered the dryer. A packing machine will be used to complete this process of making an organic fertilizer.

3 t/h organic fertilizer production line for sale

How You Can Set Everything Up

Setting the whole system up can be carried out within an orderly fashion. You can expect to start with the spot that you will make use of the self-propelled compost turner. This will aid accelerate the process of making your own compost pile that can lead to the fertilizer crusher. This could be placed inside of a fertilizer pellet mill that may make the pellets. The material will likely be dried, cooled, and ultimately distribute the pellets that can be used or stored. By adding everything together inside a systematic way, it is possible to produce 1000s of plenty of this product.

Where To Find The Companies That Manufacture These Plants

There are so many companies that do produce both large and small fertilizer plants. They should have a good amount of choices in terms of the dimensions and capabilities of those systems. You should certainly purchase belt conveyors, bucket elevators, organic fertilizer tanks, or even a grading screen along with the other components. Once assembled, together with the automatic packing scale, the system will essentially run by itself. You can get these companies internet advertising their products and services, and find out that is offering the best offer.

10 t/h organic fertilizer design

Obtaining a company that offers the very best machine for the production of organic fertilizer is a simple process. They may be constantly advertising, providing information which can be used to speak with each representative. After sending you details about all their systems, then you can make your final decision. It will often be based on the standing of this business, the standard of their components, the prices that they are charging for organic fertilizer plants .

In case you have a substantial amount of cattle in your property, it is actually easy to make fertilizer for your crops. It is a very robust form of compost that can be manufactured in the length of just a couple months. Combining this with fillers, you could make pellets which you can use to fertilize your crops quickly. Storing the leftover fertilizer pellets can be done, or you can sell these to other farms in the community. Here is a review of the process of making cattle manure fertilizer. It’s actually much simpler than you will imagine.

Creating Your Compost Pile

Before fertilizer can be created, the compost must be produced. This originates from the manure that you are going to collect. This can be accomplished by hand, or have machines that will collect the cow manure. This will likely then be put right into a pile. Our recommendation is that you create a large pile, measuring a minimum of 4 ft.² in size. If it’s larger, it may take longer for that piles of compost as a result of level of chemical reactions that has to occur within that material. Make sure you add at least 3 inches of organic material, then the compost, giving the process an enhancement. It also need to be turned over, at least every 72 hours, to exacerbate the chemical changes that will happen to make the compost in cattle manure.

Cattle manure compost turning machine for sale

How To Know The Process Is Over

You will see a considerable amount of heat which will be generated through this chemical process. Actually, as soon as the heat begins to minimize, you will be aware that it is visiting the final stages of your process. Many of the heat is going to originate from the core of the pile. By inspecting it, it is possible to tell if you can actually crumble, of course, if it provides now developed a dark brown hue. Another thing to consider will be the smell. It will often have a very earthy odor. Once this is done, after that you can start to use machines that can take this compost that will create cattle manure compost pellets.

Machines Which May Compost Pellets

They are typically termed as a cow manure fertilizer granulator. These are either a huge tube with multiple holes. Or it will probably be a circular disc platform with edges. As being the material rotates, it will be forced out through openings, resulting in the development of the pellets. This will likely then be included in material that will solidify throughout the exterior. This will likely ensure that the compost is just not decompose early. Most of you can do this from the duration of just a couple months you will have the proper setup at the facility.

Rotary drum granulating machine for cow dung

Although this might take many months to perform, the process of creating fertilizer from cow manure is pretty straightforward. You need to have machinery to collect the cow manure, stack it, and ultimately process the pellets that may make the fertilizer. It is much less expensive to accomplish it on your own. However, you can find expenses you need to consider before trying this on your own. The first expense is higher, but during the period of a few months, and positively over a few years, you are going to reduce costs by producing your very own compost from cattle manure.

To be able to build an organic fertilizer plant by using a high production rate, you must make sure that you have all the necessary equipment within your production line. The method should begin by composting the organic materials that you’ll be employing to help make your fertilizer. That’s something you could do with a fermentation tank.

Tanks Permit you to Prepare Materials for the following Stage of Production

As a way to produce fertilizer which can be used and sold, you’ll must prepare the type of material you’ll be working with for the upcoming stage from the production process. A fermentation tank is an excellent way of getting these materials ready for the following step from the process.

While composting can take too much time, utilizing a fermentation tank will help to streamline the composting process. Together with the right equipment, you’ll have the ability to accomplish more and employ some time you do have as efficiently as possible.

In vessel composting machine for organic fertilizer

It Is Possible To Improve Your Fertilizer

An additional benefit of using a fermentation tank is that it provides you with the opportunity to add materials which will ultimately improve your fertilizer and improve its overall effectiveness. As one example, you can include helpful fungi and bacteria to the mixture.

When you deal with a tank, you’ll be in the position to create a better and fast compost. Bacteria are capable of doing a great deal to enhance the overall quality of your fertilizer. You’ll have the ability to try to manufacture organic fertilizer that fits extremely high standards of quality.

The Fertilizer Is Going To Be Maintained

A tank will use shifts in temperature to quickly decompose the type of material being utilized in the creation of fertilizer. After the in vessel composting process is complete, the temperature will shift again so that you can maintain the fertilizer. This can be sure that the product still meets high standards of quality when it is ready for release.

Composting can be an efficient way to produce fertilizer on the small-scale, but because it’s this sort of time-consuming process, it isn’t a good option for big scale operations. A fertilizer tank will help to streamline this important step along the way while ensuring the upkeep in the fertilizer which is produced.

The production of in-vessel composting machine

The Tank Prevents Caking

Caking fertilizer is yet another issue that one could encounter in these sorts of production lines. If you’re looking for a way of preventing these sorts of problems, working with a tank is a solid option. Caking can prevent proper fermentation, but thankfully, with a tank, you can keep caking from happening to begin with.

Should your goal is to produce top quality organic fertilizer inside your plant, having the right devices are crucial. By using a tank, you’ll be capable of speed up the production process while avoiding many common problems.

With a fermentation tank as part of your organic fertilizer production line, you’ll see better results overall. When you’re purchasing essential equipment for fast composting to your plant, you’ll want to make certain that you invest in the correct type of fertilizer tank. Look for a tank that provides you with excellent results.

In case you are converting manure into fertilizer, you may want to prepare it for storage. You may convert this product into pellets that can be placed into bags or containers. This material can be used with time, and in many cases sold for some other companies, to use on his or her crops. These machines come in several forms and sizes. It is also easy to produce both wet and dry versions of these fertilizer granules. This is the way you will find probably the most inexpensive fertilizer granule machines available on the market.

What Exactly Is The Main Objective Of The Machines?

The primary purpose is usually to make granular fertilizer as possible with the existing materials. If you have a farm with animals, and they are producing a large amount of waste material, this can be used for producing fertilizer pellets. This is the conversion process that is simplified when you use these appliances. The capability to rely on them regularly will help you maintain stocks of all the fertilizer required for your small business.

What Do Fertilizer Granule Machines Do?

In general, they are machines made for one purpose. That is certainly for taking raw materials, convert them into a pelletized form, hence they can be used as fertilizing both large and small crops. One of the more popular is NPK fertilizer granules that feature a large abundance of nitrogen. It will contain potassium and phosphorus. These materials can be easily included with the soil, providing the nutrients essential for most crops that happen to be grown today.

chicken manure fertilizer granules

Just How Do They Work?

One of the more popular models is really a rotating drum fertilizer granulator. These are designed for both low to high fertilizer production. It really is from the motion in the drum itself how the pellets might be produced. The rotation will make up the material into balls, which will be elongated, and subsequently solidified into pellets. There are various types that you can use including granulator machines that may work with a compost turning device. There is likewise associated screening, cooling, and drying machines. Packing machines will likely be needed once the process is complete.

How To Get The Best Deals About Them

The most effective deals usually result from businesses that are greater than most. Their ability to discount these products is less difficult as opposed to those with much smaller quantities of output. Most larger businesses make their profit based on the amount of sales. That is why employing a large company, preferably one having the ability to produce these machines at a lower price, could be your primary objective. They can save you money, and in addition connect you using the latest granulator machines available.

fertilizer granulating machine for sale

You can find these businesses online. Speaking to each manufacturer, you can obtain a summary of their latest models. The costs will be stated, along with specifications based on how each of them works. This data is invaluable, providing prospective buyers together with the knowledge they will have to make the right decision. In case your farm is big, or if you simply want another machine at your disposal, you can save money by getting one of these brilliant newer units. It’s always possible to talk to fertilizer granulating machine manufacturers that will give you inexpensive prices around the latest fertilizer granule machines available today.

Commercial composting enables you to make vast amounts of fertilizer. This equipment makes the composting process fast and so much easier. You possibly can make a lot of cash quickly whenever you produce the fertilizer and the equipment is affordable in order to make plenty of compost fast. Quality compost is vital when you need to produce high-quality fertilizer.

Compost can be produced out from many types of manure. The most frequent is cow dung and chicken dung. You can find the dung for cheap and also free. Many farmers will donate the dung totally free and you will also buy it for any inexpensive price if you want to.

The process of commercial composting is ideal for making fertilizer. The fertilizer is used in agricultural operations to create the crops and soil stronger and healthier. Dung makes perfect fertilizer since it is packed with nutrients and cheap and plentiful. It is simple to believe it is.

The appliance is additionally good for environmental surroundings since it takes the dung out of the environment and out from the waste dumps. Cows and chickens produce a lot of dung so converting it into fertilizer is a good thing for your environment.

The production line works by using the dung and making it compost. The dung needs to be dried first after which it may be mixed with organic materials like grass and leaves. The compost will then be left to ferment. If you let it ferment naturally it may take weeks for the fermentation process being completed, but when you use a large compost turner you may have finished compost after as little as fourteen days.

Commercial compost machine for organic fertilizer plant

The compost turning machine will turn the compost over consistently that makes it ferment faster hence the compost will be ready to develop into fertilizer faster. You want to make sure that you make use of these machines simply because they speed up the development process a whole lot. Which means that you may earn more money.

After the compost continues to be made it may be transformed into fertilizer by using a granulation machine. This machine will turn the compost into pellets. The development line provides you with a reasonable method to make large quantities of fertilizer. The machines make pellets of various sizes and they also could even be polished.

Large-scale compost turning machine for organic fertilizer making

If you would like produce a lot of fertilizer you want the ideal commercial composting equipment. These machines are affordable and may be customized for commercial productions of the size. If you want to expand your organization making huge amounts of fertilizer you need to invest in this equipment in order to produce every one of the fertilizer you want.

Making high-quality  compost is not hard if you choose the fertilizer production line. It is affordable which is constructed from the best materials. The machines don’t need a lot of maintenance so you get after-sales service that will last the life of the machine. This line allows you to produce all the fertilizer you will need plus it won’t cost lots of money to run either.

With the development of society and the continuous improvement of people’s living standards, the requirements for food are also getting higher and higher. It is no longer just enough to eat, but also to eat well. Whether it is vegetables or fruits, we must pursue more green and healthy organic fertilizers. Such organic fertilizer food is inseparable from the application of organic fertilizer, and organic fertilizer is inseparable from the organic fertilizer production line. In recent years, more and more people have discovered this business opportunity, and have built organic fertilizer production lines and started the production and processing of organic fertilizers. So what problems should be paid attention to in the process of using organic fertilizer production line? Today, FPC organic fertilizer production line manufacturer will take you to understand.

Granular and powder organic fertilizer production line

First, pay attention to the ability of the production line

The production capacity of organic fertilizer production lines of different scales is different, so in the process of use, we cannot just pursue the size of the output without considering the production capacity, which will affect the service life of the equipment. Only scientific production according to the production scale can ensure the smooth progress of production.

Powdery organic fertilizer production line

Second, pay attention to regular inspections

The organic fertilizer production line should be regularly repaired, and you can’t wait to find the problem when there is a problem, which is prone to major problems. Routine inspections can detect small problems in time, and completely solve the fault in the bud. This can effectively prolong the service life of the organic fertilizer production line.

Third, pay attention to the correct operation

The operation of machinery has its own operation process. Only by carefully reading the instructions before use and operating according to the correct process can the probability of equipment failure be reduced, thereby improving production efficiency.

Process for Making Powdery Organic Fertilizer from chicken Manure

A large amount of capital is required to build a set of organic fertilizer production line. If you want to create better economic benefits, you must master the scientific method of use and exert the best ability of the production line. If you still have questions or needs about the organic fertilizer production line, please feel free to consult the FPC organic fertilizer production line manufacturer.

Many customers have asked me before, what processes do organic fertilizer equipment go through in the production? Today, I will answer in unison.

Nine processes and equipment in the production of organic fertilizer equipment:

1. Pulverize

The raw materials are preliminarily decomposed by materials crushing equipment.

2. Dry

The moisture in the material (generally refers to moisture or other volatile liquid components) is vaporized and escaped by heating to obtain a solid material with a specified moisture content. The purpose of drying is for the needs of material use or further processing.

3. Cool down

The material obtains high temperature through the drying process, and then needs to be cooled. Because water cannot be used for cooling, cooling equipment is required to isolate the contact between the material and water.

4. Ingredients

Ingredient is a critical step in fertilizer production. Its main function is to add appropriate ingredients in proportion to improve the quality of fertilizers.

5. Sieve

Screening is to screen out impurities and fertilizers with poor quality. The drum type screening equipment here has the advantages of high efficiency and easy operation.

6. Granulation

The mixed material is made into the required granules, especially for materials with high viscosity.

7. Mix and stir

The material of the stirring vessel should meet the requirements of the organic fertilizer production process, such as pressure resistance, temperature resistance, medium corrosion resistance, and product cleanliness. Due to the different materials, the manufacturing process and structure of the stirring vessel are also different, so it can be divided into steel stirring equipment, glass-lined stirring equipment and lining stirring equipment.

8. Lift Conveyor

Conveying is for transporting the finished fertilizer to a higher location for convenient storage.

9. Quantitative packaging

Packaging is the last link in fertilizer equipment. In order to protect the product during the circulation process, facilitate storage and transportation, and promote sales, it is the general name of the containers, materials and auxiliary materials used according to certain technical methods; Operational activities in which certain technical methods are applied in the process of using containers, materials and auxiliary materials.

This technology uses biological fermentation technology to rapidly ferment livestock and poultry manure, human excrement, and crop straw to achieve the effects of heating, deodorization, and harmlessness, and to make organic fertilizer, which not only achieves waste recycling, but also reduces the cost of waste. The production investment cost of farmers. The above is all the introduction of the nine organic fertilizer production processes, if you want to know more, please contact our manufacturer.

The small scale organic fertilizer equipment production line can be either a powdery organic fertilizer production process line or a granular organic fertilizer production process line. Among them, the powdery organic fertilizer process line is a component of the granular organic fertilizer process line. Generally speaking, organic fertilizer production lines with an annual output of 20,000 tons (including) and organic fertilizer equipment production lines with an annual output of less than 20,000 tons are all small-scale organic fertilizer production lines. According to the plans of most customers, the small-scale organic fertilizer production line basically has several major production lines with main production capacities of 5,000 tons, 10,000 tons, 15,000 tons, and 20,000 tons.

Granular and powder organic fertilizer production line

Since the powdery organic fertilizer equipment production line is a component of the granular organic fertilizer production line, today we will use the granular organic fertilizer production line to elaborate on the small scale organic fertilizer production line process. Know the process of the powdery organic fertilizer production line.

According to the process stage, the granular organic fertilizer production line is divided into ① crushing process; ② fermentation process; ③ stirring and mixing process; ④ granulation process; ⑤ drying process; ⑥ screening process; ⑦ coating process; ⑧ packaging process.

The process flow of powdered organic fertilizer includes the above-mentioned ① crushing process; ② fermentation process; ⑧ packaging process.

So, what conditions are needed to build a small-scale organic fertilizer equipment production line?

complete organic fertilizer production line

① The construction of small-scale organic fertilizer production lines must meet the requirements of environmental protection policies. Environmental protection is not only the aspiration of the people, but also the policy needs of the development of agriculture and animal husbandry for environmental protection;

②The source of raw materials, the radius around the source of raw materials, determine your plant location, site investment, transportation investment, etc.;

③The type of raw materials, the type determines the detailed equipment used in each process stage, which affects the equipment investment price, etc.;

④The production scale, the annual output of the small organic fertilizer production line from 3,000 tons to 20,000 tons, determines the capacity requirements of the equipment, which affects the price, etc.;

⑤Recycling of resources mainly relies on the recycling and utilization of various agricultural wastes, such as first making fuel and electric energy raw materials, and using the biogas residue as organic fertilizer raw materials;

⑥Other uses of the small-scale organic fertilizer equipment production line process can be used as feed, etc.;

⑦Building site: It is necessary to determine the production site size and site size investment according to the planned production scale.