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People who are engaged in agriculture and breeding industry know that fertilization with unripe cow manure has low effect and can cause damage to the rhizomes of crops. Fermented cow dung has high fertilizer efficiency.

Cow dung organic fertilizer production line

If cow dung is made into organic fertilizer, the fertilization effect will be even better. Because cow dung contains a lot of nutrients needed for crop growth, processing and utilization can not only reduce the pollution of cow dung to the environment, and solve the problem of manure treatment in farms, it can also be a good profitable project. If a cow produces about 30-40 kg of excrement per day, a cattle farm with 500 cows can build a small organic fertilizer production line. So what are the production processes of cow dung organic fertilizer, let’s briefly introduce it next.

organic fertilizer large fermentation pot

Fermentation: Add organic solid waste such as straw, wood chips, etc. with moisture content of less than 60% to fresh cow manure, and mix it as an auxiliary material with microbial fermentation inoculants to regulate moisture, aeration, and carbon-nitrogen ratio. The water content of cow dung is controlled at about 68%, and it is fully decomposed, sterilized, deodorized, and dewatered through fermentation equipment. The moisture content of the decomposed material is generally in the range of 30-35%.

Ingredients crushing and mixing: Ingredients crushing and mixing use the ingredient bin to pass the composted materials, and other additives and other raw materials in a certain proportion through the material crusher and horizontal mixer for crushing, proportioning and mixing.

Cow Manure Granulation Machine

Granulation: Use an organic fertilizer granulator to make granules of the treated cow dung.

Screening: The granular material output from the granulation forming system has a certain difference in particle size and needs to be screened and classified. It is recommended to be equipped with an automatic material return system to screen out unqualified large and small particles, convey them through a belt elevator, and send them to the granulator to continue granulation after re-pulverization, which helps to improve the continuous operation capacity of the production line.

Drying: Use organic fertilizer drying equipment to further remove moisture from the material and solidify it to reach the standard moisture content of organic fertilizer.

Cooling: The cooler cools the granular material, which helps the granule storage and quality.

fertilizer single bucket packing machine

Packing: The cooled granular materials are transported into the finished product warehouse through the bucket elevator. Granular materials can be quantitatively weighed and packaged through automatic packaging scales.

Advantages of cow manure organic fertilizer: cow manure organic fertilizer will also add a lot of organic matter to your soil. By mixing this compost into the soil, you can increase the moisture retention capacity of the soil. This reduces moisture, because the roots of the plant can use extra moisture and nutrients when needed. Welcome to leave comments.

There are also many types of mixers. For different materials and industries, different types have different performances, and the mixing process will also be very different, as well as the effect on the finished product. Today, I will introduce the working principles of various forms of mixers.

single shaft organic fertilizer mixing machine

Single shaft horizontal mixer

This type of mixer is a batch type discharging, and its feeding and discharging system is carried out in a certain cycle cycle. The material enters the mixing chamber, and the unloading system is turned on to discharge the material after being fully stirred and mixed. The continuous discharging is the simultaneous mixing operation of the material from the feeding port to the discharging port. Therefore, in terms of the mixing quality, the mixing quality of the batch mixer is better than that of the continuous mixer.

In the process of mixing and mixing materials, in order to obtain better mixing and mixing effects and save energy. It is required that the materials cannot be thrown up in series during the mixing and stirring of the materials. Because the movement of the material is affected by the rotating spiral blade, the movement of the material is not simply along the edge.

It moves linearly along the spiral axis, but moves back and forth in space along the spiral axis. The material is affected by the friction between the spiral blades and the friction between the materials.

In the whole mixing and stirring process, when the spiral speed exceeds a certain speed, the material will jump in the direction perpendicular to the axial direction due to excessive centrifugal force. The weakening of the axial thrust will affect the convection of the material, thereby reducing the uniformity of the material mixing.

double shaft mixing machine

Double shaft mixer

Compared with the single-shaft horizontal mixer, the double-shaft organic fertilizer mixer is a continuous discharge. It is suitable for use in mass production. Because the single-shaft horizontal mixer cannot provide enough mixing materials for production due to the limitation of its own volume and the limitation of mixing time, the double-shaft mixer that can continuously discharge the material plays a great role in this case.

Similar to the double-shaft screw conveyor, the two horizontally arranged augers inside the machine are the main working parts of the mixer. The motor transmits power through the auger shaft to drive the auger blades to rotate, and the auger blades are fixed on the auger shaft by a screw rod. , Its angle can be adjusted according to production needs to control its discharging speed and mixing quality. The centering design of the spiral blades of the double auger realizes multi-directional circulation such as axial horizontal stirring and circular movement of the material. The mixing mode includes a variety of mixing processes.

The two counter-rotating auger shafts drive the blades to rotate relative to each other, so that the mixture can realize tangential and axial compound movements. The stirring device enables the components of the mixture to be sheared, kneaded and evenly mixed. The discharged materials are all in the form of granules or powders. They are adhesive materials with good scattering properties and are beneficial to the later granulation.

vertical type mixing machine

Vertical mixer machine

Different from the cylindrical gear reducer used in the horizontal mixer, the reducer of the vertical organic fertilizer mixer adopts a vertical cycloid reducer. The mixing chamber is a low cylindrical structure, and the materials are spread in a thin layer. Therefore, the required power is not very large, and it is more suitable for mixing fertilizer raw materials.

Because the fertilizer raw materials are easy to absorb moisture and have a certain viscosity, they are easy to stick to the wall of the pan during production, forming a dense material bonding layer, resulting in high internal friction of the machine and making the blending mixer bear excessive load. In order to avoid causing the motor overload to affect production, movable protective nets are installed at the feeding ports. On the one hand, it prevents too much material from entering the mixer, on the other hand, it is used as a safety protection measure to prevent accidents during operation.

The inside of the silo can also be lined with plastic plates to reduce material adhesion and friction, and it is not easy to cause corrosion of the disk body, which extends the service life of the whole machine.

According to the test, a duck can excrete about 100 grams of feces per day, and 10,000 ducks can excrete about 1 ton of feces per day. According to the breeding cycle, if it is calculated for 40 days, about 40 tons of manure will be excreted. A duck farm that sells 1 million ducks a year will excrete about 4,000 tons of manure every year. Due to the continuous discharge of manure, it is a problem that duck farms must solve. For example, traditional methods of manure treatment have many similar problems:

1. The place where duck feces accumulate should be large.
2. The demand for straw bedding is also great.
3. The environment and sanitation of the duck house are too poor, which has a greater impact on the disease prevention and control of the duck house.
4. The feces of ducks are washed by rain or flow by themselves, causing serious pollution in the surrounding areas.
5. Freight increases and economic benefits decrease.

Duck manure is a high-quality fertilizer with rich N, P, and K content and quick effect. It can improve the soil, increase organic matter, and improve soil fertility when used in farmland. In order to improve the economic benefits of farmers

The processing of duck manure into organic fertilizer has become an ideal choice. Then the duck manure is processed into organic fertilizer? The following FPC company analyzes the methods and techniques of duck manure into organic fertilizer particles:

organic fertilizer granulation line

The organic fertilizer production process is closely related to the equipment configuration of the organic fertilizer production line. General organic fertilizer production line complete equipment is mainly composed of fermentation system, drying system, deodorization and dust removal system, crushing system, batching system, mixing system, granulation system, screening system and finished product packaging system.

The construction scale of the equipment configuration of the granular duck manure organic fertilizer production line is generally 5,000 tons-100,000 tons per year. It is necessary to comprehensively consider local resources, market capacity, and market coverage.

The investment scale and product plan design of the granular duck manure organic fertilizer production line need to be formulated according to the following conditions: raw material resource characteristics, local soil conditions, local planting structure and main crop varieties, and comprehensive consideration of local resources, market capacity, and market coverage radius.

The investment scale and product plan design of the granular duck manure organic fertilizer production line need to be formulated according to the characteristics of raw material resources, local soil conditions, local planting structure and main crop varieties, factory site conditions, and the degree of automation of production. FPC has a full set of granular duck manure organic fertilizer production line configuration, professional engineers design a variety of configuration schemes for you.

The organic fertilizer granulator requires materials and moisture during the production process. How to add water for good pellet production, how to make the granulator faster and more efficient, the proportion of water added is very important. Next, let me talk about the addition of water to the granulator.

fertilizer rotary drum granulator

In the production process of organic fertilizer granulator, the material is required to have viscosity. Some raw materials are relatively loose after fermentation and it is not easy to pelletize. Some water or binders must be added to increase the viscosity of the materials. The organic fertilizer equipment disc granulator and the rotary drum type fertilizer granulator adopt agglomeration granulation method. During the granulation process, water or binder is added to ensure that the material can be granulated smoothly. The new organic fertilizer granulator adopts wet granulation, and the materials after fermentation can be directly granulated without other processes. The double roll press pelletizer is produced by a non-drying room temperature process, which is suitable for granulating materials with relatively low viscosity or relatively low water content.

Pig Manure Granulation Machine

If the water content of the material is too high, you can add some relatively dry materials in an appropriate amount to neutralize the water content. If the water content is too low, add water in an appropriate amount to facilitate granulation.

Double Roller Powder Granulator

The new organic fertilizer granulator is an organic fertilizer granulating equipment that continues to be updated and reproduced with the development of agriculture, technological improvement, and diverse needs. The new organic fertilizer wet granulator can realize the selection of materials. As long as the various organic substances after effective fermentation can be granulated by the new organic fertilizer granulator, the limitations and obstacles of the traditional process are broken. Moreover, it is not necessary to stop the processing, crushing and drying tasks of the raw materials before granulation, and can directly realize the batching processing and direct granulation. It not only saves a small amount of labor input, but also realizes the effective reduction of costs, but also realizes the improvement of task efficiency, which is convenient and fast, and the effect is satisfactory. The new organic fertilizer granulator also achieves a higher organic content, realizing the exclusive manufacturing of pure organic fertilizers.

The emergence of the organic fertilizer granulator has brought a great contribution to the development of agriculture. Mastering the above knowledge can develop production more effectively.

The trough type fermentation equipment mainly refers to the trough type compost turning machine. The trough compost turning machine is a kind of turning and polishing equipment matched with the fermentation tank. Rails are installed on the tops of both sides of the fermentation tank, and the turning compost machine can run back and forth on the rails. Generally, the trough-type turning machine is equipped with one machine and multiple tanks, and the transfer of the turning machine between the fermentation tanks can be realized by a moving machine. The groove type turning compost machine is mainly composed of a frame, turning and polishing device, walking mechanism, cable reel device, electric control system, etc. It is mainly driven by electric power.

Groove type compost turner

The trough fermentation system has the advantages of small footprint, high composting depth (0.8-2.5 m), fast temperature rise and large processing capacity. During the trough fermentation process, it can maintain and ensure the formation of an alternating state of medium temperature-high temperature-medium temperature-high temperature, which effectively shortens the fermentation cycle. A device for adding bacteria is installed on the turning compost machine, which can spray evenly and proportionally during the fermentation process. At the same time, a ventilation pipe can be laid at the bottom of the tank to increase ventilation. There are also groove composting equipment using electricity, no exhaust pollution, odor and water seepage can also be effectively controlled. The trough turning machine is suitable for refined and large-scale production, which is conducive to production management and production cost control.

Installed groove type compost turning machine

The trough turning composter machine can improve the safety of walking, the reliability of the turning system, the adaptability of composting materials and the degree of automation of operation. It produces products with high efficiency, stable and reliable operation, sturdy and durable, uniform turning and polishing, and is well received by the market.

Trough type fermentation turning compost machine, also known as track type turning machine, is suitable for aerobic fermentation and can be used in conjunction with solar fermentation chambers, fermentation tanks, and transfer machines. It can be used with the transfer machine to realize the function of one machine with multiple slots. The matching fermentation tank can continuously or batch fermentation production materials. The trough turning compost machine produced by FPC has the advantages of high efficiency, stable operation, sturdiness and durability, and uniform fermentation. Trough-type fermentation compost turning machine is an indispensable equipment for pig farms to achieve zero emissions. In order to meet the qualified evaluation criteria of the environmental impact of the pig farm, this equipment is needed. It can not only meet the needs of the pig house, but also bring additional income to the pigs, convert the manure into organic fertilizer for sale, and increase the manure. the value of.

Groove type compost turner in stock

The use of animal manure compost turning machine can give full play to the function of mixing materials. In the fermentation process of organic fertilizer raw materials, a certain amount of organic fertilizer starter needs to be added to meet the requirements of water, acid and alkali. The turning compost machine can make the mixing operation uniform and achieve the purpose of thorough mixing. It can also improve the air permeability of the raw materials, make the raw materials fluffy and disperse, can absorb oxygen in the air, and accelerate the increase of the temperature of the fertilizer pile. If the temperature is too high, the temperature can be lowered even if the turning and polishing machine is used to control the temperature, thus forming an alternating state of medium, high and low temperature, which is beneficial to the growth and reproduction of microorganisms.

on-site groove type compost turning machine

The groove-type compost turning machine is composed of driving device, lifting device, walking device, turning and polishing gear, transfer machine and other main components. The motor directly transmits the power to the cycloid reducer, and then turns and rolls through the sprocket. The mixing blades on the main shaft are distributed in a spiral shape. The materials in the fermentation tank can be rotated and stirred to a distance of 1m, which has the effect of rapid rotation and uniform mixing, realizing full contact between the materials and the air, and making the fermentation effect of the materials better.

The large-span wheel turning compost machine is suitable for the fermentation and turning of organic wastes such as pig, cattle, mutton and chicken manure, sludge garbage, sugar factory filter mud, slag cake and straw sawdust. It is widely used in organic fertilizer plants, fermentation and dewatering operations in compound fertilizer plants, sludge garbage plants, gardening farms, and bisporus mushroom plantations.

Compared with the traditional trough type turning compost machine, it saves space greatly. It has dead corner turning, wide turning and turning range, deep turning and turning depth, uniform turning, and high turning compost efficiency.

Large Scale Compost Turner

Advantages of organic fertilizer large-span wheel type compost turning machine

High turning depth: the turning depth can reach 1.5-3 meters.

Large turning span: its maximum turning width can reach 30 meters wide.

Low energy consumption for turning compost: using a unique energy-saving and high-efficiency transmission structure, the energy consumption of the traditional organic fertilizer turning compost machine is reduced by 70% under the same workload.

No dead corners during turning: The wheel is turned symmetrically, and there is no dead corner turning under the displacement of the speed-adjusting shift trolley;

High degree of automation: equipped with a fully automated electrical control system, no personnel operation is required during the operation of the equipment.

large scale wheel type compost turning machine

Features and advantages of 10m organic fertilizer large-span turning compost machine

• Automated control

The control cabinet is centrally controlled, which can realize manual or automatic control functions.

• Compact structure, advanced technology

The use of some beneficial microorganisms can promote the rapid decomposing of organic waste such as animal manure. Using unique trough continuous aerobic fermentation technology, the organic waste can be quickly decomposed, dewatered, sterilized, and deodorized to achieve the purpose of harmlessness, resource utilization and reduction treatment, with low energy consumption and stable product quality. Applicable aerobic fermentation is suitable for aerobic fermentation, and can be used with solar fermentation chambers, fermentation tanks and moving machines. It can be used in conjunction with the moving machine to realize the function of one machine with multiple slots.

• Rugged

The tooth extraction is sturdy and durable, and has a certain ability to crush and mix materials.

The production volume of wheel-type turning compost machine is relatively large, which is mainly suitable for large-scale organic fertilizer production lines, and the price is relatively higher. The price of large-span wheel-type turning compost machine is generally between 30,000 and 40,000 US dollars.

The ground wheeled compost turner equipment is a device that uses modern technology to convert agricultural wastes, livestock and poultry manures and organic household garbage into bio-organic fertilizers. Its processing objects are stacked materials stacked on cement roads. It is the dry material of livestock and poultry manure after solid liquid separation. It is turned back and forth through the ground wheel turning machine to increase the contact area between the material and oxygen and shorten the time for organic fertilizer to become fertilizer!

The ground-wheeled compost turner adopts a four-wheel walking design, which can be driven forward, backward, and turned by one person. During driving, the whole vehicle rides on the long strip of fertilizer that was piled up in advance, and the rotating knife shaft hung under the frame performs the mixing, fluffing, and shifting of the fertilizer-based raw materials. Shaped piles. It can be carried out in an open field or in a workshop.

The ground wheeled compost turner is a turning compost device for ground stacking and fermentation. Under the right conditions of the feed moisture, the materials can be heated quickly and produce high temperature fermentation. The high temperature above 55 ℃ can be maintained for several days.

4-wheel type windrow compost turner

The specific operation requirements of the ground wheeled compost turner:

• The compostingground must be flat and solid, and there must be no uneven surface larger than 50mm in the operation area. The length is not limited, and the width should ensure that the machine can turn around.
• The width of the raw fertilizer to be mixed shall not exceed 2000mm, and the height shall not exceed 800mm, and it shall be stacked in a straight line.

efficient parts of SX compost turning equipment

Maintenance and maintenance of ground wheeled compost turner:

• General maintenance (working for 10 hours) check, tighten the connecting bolts and nuts, and check whether the oil drain plug is loose.
• Check the cotter pins at all parts and see if there are any defects. If necessary, replace the cotter pins with new ones. The cotter pins shall not be replaced by other objects.
• Check whether the changing knife is defective and whether the fastening bolts are loose, and if necessary, make up and tighten them.
• Clean the hardened attachments on the ground wheel type compost turner.
• After the ground wheeled compost turnerhas been working for one season, replace the gear oil of the reduction box, check the bearings of all parts, disassemble and clean, apply new butter, install it, and replace it if it is severely worn.
• Check whether the scimitar is worn to different degrees, and replace it with a new one if necessary.
• The ground wheel type compost turner will not work for a long time, and all exposed parts should be oiled to prevent rust, and should be covered when placed outdoors.

FPC produces windrow type compost turner machine with different types and techinical parameters. Customers can buy ideal fertilizer  compost turner machine at the best cost. Welcome to our website for consultation. https://www.fertilizerplantcost.com/self-propelled-compost-turner/

Quantitative feeder

Also known as automatic feeders, silo scales, etc., the common ones are belt feeders, screw feeders, and disc feeders.

In the processing stage of organic fertilizer, it is necessary to use a forklift to mix the fermentation materials into the silo of the belt-type silo scale (feeder). The fermented product is uniformly sent to the chain mill through the feeder, and then processed step by step. In this way, there is no need to manually add raw materials to the next processing equipment through a shovel, thereby increasing the degree of automation.

loader type feeder

Blending machine

Generally divided into flat-mouth mixing (pre-mixing) machine and horizontal mixer.

In the production of organic fertilizer, bio-organic fertilizer, and organic-inorganic compound fertilizer, sometimes after the fermentation, in order to improve the quality of the fertilizer, fertilizers that meet the relevant standards are made according to relevant standards, and sometimes it is necessary to add compound functional microorganisms, inorganic fertilizers or other fertilizers. additive. This equipment plays a role in mixing uniformity. Production capacity: 1.0~ 10.0 tons/hour; power: 4.0~ 18.5 kilowatts.

double shafts mixing machine

Crusher

Crush the organic materials that have undergone pre-fermentation, or crush the organic materials that have been screened by a sieving machine. The crusher is divided into vertical chain type crusher, semi-wet material crusher (a hammer type crusher), horizontal chain type crusher, etc., especially the vertical chain type crusher and semi-wet material crusher. Its production capacity-generally 1.0 ~ 5.0 tons / hour; the fineness of crushed organic fertilizer is ≤ 3 mm (above 85%); power: 7 ~ 45 kilowatts. According to the size of the power and the size of the crushing inner diameter, there are many models.

straw crusher

Screening machine

The drum screening machine is a commonly used equipment in the production of organic fertilizers, biological fertilizers, and compound fertilizers. It is mainly used for powders of semi-finished products, finished products and returned materials. It can also realize the classification of finished products, so that the finished products can be evenly classified. The most common ones are drum screens, and some manufacturers use sliding screens and vibrating screens. Its functions are:

• Fermented materials without sieving powder
• Separation of crushed fermented materials
• Separation of powdered organic materials after compounding
• Separation of granulated organic fertilizers .

The production capacity is generally 1.0 ~ 6.0 tons/hour; the power of the screening machine in the production of organic fertilizer is generally 3.0 ~ 7.0 kilowatts.

Rotary Screening Machine for screening unqualified pellets

Belt conveyor

Participating in the conveying and processing of organic fertilizers in the production process, a group production line often requires multiple conveyors. Production capacity: 1.0~10.0 tons/hour; power: 1.5~15 kilowatts; belt width: 0.3~1.5 meters. The belt conveyor in the production of organic fertilizers is generally about 0.6 meters wide, and the power is generally 3.0 kilowatts. The minimum length is 8 meters.

FPC produces these auxiliary fertilizer equipment with different types and models. You can visit our official website for specific consultation. https://www.fertilizerplantcost.com/

What aspects should be paid attention to when investing in large, medium and small organic fertilizer equipment of FPC company? Analyze the price factors of various types of organic fertilizer equipment. In summary, there are seven basic factors that affect the investment price and production of organic fertilizer.

• Determine the size of the organic fertilizer equipment: For example, how many tons of organic fertilizer can be produced per year, or how many tons can be produced per hour, can the price be determined.
• To determine the shape of the particles is to choose what kind of granulator: powder, column, oblate or standard round. Commonly used equipment for granulating organic fertilizers are: disc pelletizers, drum pelletizer, wet granulator, roller extrusion pelletizer, flat die pelletizer, ring film granulator. The selection of the granulator should be decided according to the local fertilizer sales market. The particle shape is different, the process of the organic fertilizer equipment is also different, and the price of the organic fertilizer equipment is also different.

Pig Manure Granulation Machine

• Determine the configuration level of the organic fertilizer equipment: the configuration level is different, the price of the organic fertilizer equipment is different, the amount of labor used is different, and the stable and high yield of the organic fertilizer equipment is also different: the general configuration is high, the automatic batching device, automatic packaging device, automatic quantitative feeding device, water curtain dust removal, etc.

Pig Manure Compost Fertilizer Production Line

• Determine the type of fertilizer produced. It is compound fertilizer equipment or organic fertilizer equipment. For the same output, organic fertilizer equipment generally takes into account the high water content and the strains are not resistant to high temperatures. The model is generally larger than the compound fertilizer model. There are four types of general organic fertilizers, pure organic fertilizer, organic-inorganic compound fertilizer, biological organic fertilizer, compound microbial fertilizer, and the organic fertilizer equipment is different for different varieties.
• The selection of fermentation turning machine type: The general fermentation forms include stack fermentation, shallow fermentation, deep tank fermentation, tower fermentation, and rotary drum fermentation. The fermentation method is different, and the fermentation organic fertilizer equipment is also different. Generally, aerobic fermentation with a shallow trough turning machine is used (the advantages of a shallow trough turning machine: conform to the principle of aerobic fermentation, not easy to form anaerobic, fully complete fermentation, and fast fermentation).

groove type fertilizer composting equipment

• Determine the level of environmental protection requirements: places with low environmental protection requirements generally choose heavy-duty dust removal equipment, and the investment in organic fertilizer equipment is low. Places with high environmental protection requirements generally choose heavy dust removal plus water curtain dust removal, which can meet my country’s air emission quality standards.
• The price of each model varies according to the degree of automation required. The price of equipment with high degree of automation is correspondingly high, but it can save manpower.

FPC have dedicated in organic fertilizer equipment prodction for many years. You can buy the cost-effective and efficient fertilizer manufacturing machines from us. Welcome to our website for consultation.  https://www.fertilizerplantcost.com/