My Blog

My WordPress Blog

What Are the Options for Organic Fertilizer Mixer?

What Are the Options for Organic Fertilizer Mixer?

There are also many types of mixers. For different materials and industries, different types have different performances, and the mixing process will also be very different, as well as the effect on the finished product. Today, I will introduce the working principles of various forms of mixers.

single shaft organic fertilizer mixing machine

Single shaft horizontal mixer

This type of mixer is a batch type discharging, and its feeding and discharging system is carried out in a certain cycle cycle. The material enters the mixing chamber, and the unloading system is turned on to discharge the material after being fully stirred and mixed. The continuous discharging is the simultaneous mixing operation of the material from the feeding port to the discharging port. Therefore, in terms of the mixing quality, the mixing quality of the batch mixer is better than that of the continuous mixer.

In the process of mixing and mixing materials, in order to obtain better mixing and mixing effects and save energy. It is required that the materials cannot be thrown up in series during the mixing and stirring of the materials. Because the movement of the material is affected by the rotating spiral blade, the movement of the material is not simply along the edge.

It moves linearly along the spiral axis, but moves back and forth in space along the spiral axis. The material is affected by the friction between the spiral blades and the friction between the materials.

In the whole mixing and stirring process, when the spiral speed exceeds a certain speed, the material will jump in the direction perpendicular to the axial direction due to excessive centrifugal force. The weakening of the axial thrust will affect the convection of the material, thereby reducing the uniformity of the material mixing.

double shaft mixing machine

Double shaft mixer

Compared with the single-shaft horizontal mixer, the double-shaft organic fertilizer mixer is a continuous discharge. It is suitable for use in mass production. Because the single-shaft horizontal mixer cannot provide enough mixing materials for production due to the limitation of its own volume and the limitation of mixing time, the double-shaft mixer that can continuously discharge the material plays a great role in this case.

Similar to the double-shaft screw conveyor, the two horizontally arranged augers inside the machine are the main working parts of the mixer. The motor transmits power through the auger shaft to drive the auger blades to rotate, and the auger blades are fixed on the auger shaft by a screw rod. , Its angle can be adjusted according to production needs to control its discharging speed and mixing quality. The centering design of the spiral blades of the double auger realizes multi-directional circulation such as axial horizontal stirring and circular movement of the material. The mixing mode includes a variety of mixing processes.

The two counter-rotating auger shafts drive the blades to rotate relative to each other, so that the mixture can realize tangential and axial compound movements. The stirring device enables the components of the mixture to be sheared, kneaded and evenly mixed. The discharged materials are all in the form of granules or powders. They are adhesive materials with good scattering properties and are beneficial to the later granulation.

vertical type mixing machine

Vertical mixer machine

Different from the cylindrical gear reducer used in the horizontal mixer, the reducer of the vertical organic fertilizer mixer adopts a vertical cycloid reducer. The mixing chamber is a low cylindrical structure, and the materials are spread in a thin layer. Therefore, the required power is not very large, and it is more suitable for mixing fertilizer raw materials.

Because the fertilizer raw materials are easy to absorb moisture and have a certain viscosity, they are easy to stick to the wall of the pan during production, forming a dense material bonding layer, resulting in high internal friction of the machine and making the blending mixer bear excessive load. In order to avoid causing the motor overload to affect production, movable protective nets are installed at the feeding ports. On the one hand, it prevents too much material from entering the mixer, on the other hand, it is used as a safety protection measure to prevent accidents during operation.

The inside of the silo can also be lined with plastic plates to reduce material adhesion and friction, and it is not easy to cause corrosion of the disk body, which extends the service life of the whole machine.

Leave a Reply

Your email address will not be published. Required fields are marked *