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Overview of powdery organic fertilizer equipment

Powder organic fertilizer equipment is one of the traditional organic fertilizer production equipment. Powder organic fertilizer is relatively easy to produce. The main production process is to produce semi-finished products through traditional fermentation of livestock and poultry manure, and then crush it to reach 30-40 mesh, and the moisture content reaches 30%, organic matter reaches 30%, and total nutrients reach 5% or more. If the total nutrients are not up to the standard after fermentation, some chemical fertilizers of nitrogen, phosphorus and potassium can be added appropriately. Therefore, the equipment for producing powder organic fertilizer is relatively simple.

What are the main powdered organic fertilizer equipment？

According to the production steps of powder organic fertilizer, the main equipment is mixer, composter, and crushing equipment, but such a simple design is relatively simple and requires more labor. If you want to have a high degree of mechanization, the detailed part of the subdivision is more re-examined, that is, after the first fermentation and the second fermentation, the organic raw materials are directly loaded into the multi-functional silo with a forklift, and the multi-functional silo is broken by mixing and then loaded. Screener, the under-screen material of the screener reaches 30-40 meshes and then is directly transported to the powdery organic fertilizer packaging machine for packaging finished products. The relatively large materials in the screener are crushed by the semi-wet material crusher and returned to the silo.

Production technology of powder organic fertilizer

The production technology of powder organic fertilizer mainly masters these key points. One is to combine several high-nitrogen organic raw materials and several high-carbon organic raw materials according to the formula standard of organic fertilizer fermentation, that is, carbon to nitrogen ratio, carbon to phosphorus ratio, and carbon to nitrogen ratio. Potassium ratio, PH value, moisture, and strains are mixed in proportion. The mixed forecast is directly pushed into the fermentation tank with a forklift for 10-12 days of aerobic fermentation. This process is a high-temperature fermentation process. After the fermentation process is completed, the aging process is carried out, that is, the second fermentation, the second fermentation. It takes 10-12 days. This process belongs to low-temperature fermentation. After the second fermentation is completed, the purpose of maturation is basically achieved. The purpose of these two processes is to decompose the macromolecular materials of organic raw materials into small molecular materials that can be absorbed and utilized by crops, which can also be said to be the process of transforming the organic state into an effective state. The fermented organic raw materials are tasteless, have a refreshing color and lower viscosity. After these two processes are completed, the following crushing-screening-packaging is completed, and the entire powder organic fertilizer production is completed.

FPC has been engaged in fertilizer production line design and installation over 15 years. Welcome to our official website to get customized fertilizer production line.

Semi wet material crusher is a new type of high efficiency single rotor reversible crusher. It uses a high-speed rotating blade to crush fibers with good particle size and strong adaptability to material water content. It is especially suitable for making fermented waste powder or other materials with high water content. It has high efficiency, high energy efficiency and crushing effect.

The particle size can reach 20-50 mesh, which can meet the granulation requirements of general fertilizer granulator. The rotor structure of the equipment is novel, the design is reasonable, the operation is simple and the operation is stable. Completely solve the problem of organic matter crushing with high humidity (water content 25% – 50%), which is an environmentally applicable biotechnology promotion project.

Semi wet material crusher is widely used to crush glass, livestock manure, sludge, domestic waste, straw and other raw materials in the manufacturing process of urban domestic waste and organic fertilizer, and hard materials such as ceramics, bricks and gravel. Crush to achieve the effect of safe use.

The semi wet material crusher adopts two groups of rotors in series, so that the materials crushed by the upper rotor are immediately crushed again by the hammer head of the rapidly rotating lower rotor, so that the materials crushed by the upper rotor are immediately crushed. The materials in the inner cavity collide at high speed and smash each other to achieve hammer powder. The powder effect is discharged directly.

The characteristics of semi wet material crusher are mainly reflected in the following aspects:

1. The discharge particle size can be adjusted arbitrarily and is not affected by the wear of vulnerable parts.
2. With large output and low energy consumption, the power consumption can be saved by more than 40% under the same output. It is equivalent to combining two Hammer Crushers into one. The reasonable design combination is wet material crusher, and two sets of rotors are used in series.
3. The semi wet material crusher does not jam, has good concession, high safety factor, will not jam safely, will not affect production in rainy days, and will automatically clean the mud;

4. The hammer head has a long service life. The hammer head used on eight sides can greatly improve the utilization rate, reduce the use cost and reduce the maintenance time.
Semi wet material crusher is an ideal machine for biological fertilizer production and processing units to shorten the production process of organic fertilizer and compost, reduce equipment investment and save operation cost. As an advanced fertilizer mechanism manufacturer in China, we produce different types of fertilizer machines. Welcome to visit and buy.

More details, go to https://fertilizerplantequiment.com/product/semi-wet-material-crusher/

Pay attention to the time of fertilization

Organic fertilizer is slow to use, so it should be applied as early as possible. It is usually used as the base fertilizer before sowing or sowing, and fermentation will be better before use. The latter is less effective than the basic fertilizer.

Fertilizer has a quick effect, and should be used as base fertilizer one week in advance. Fertilizer should be applied before the critical period of crops or during the peak period of nutrient absorption to meet their needs.

How to make organic fertilizer, here are complete systems for your reference, https://organicfertilizermachines.com/organic-fertilizer-production-line/

Biological fertilizer plays an important role in inhibiting bacteria in soil. Therefore, under the premise of bacteria having reproductive growth time, it should be applied early, which can be applied with organic fertilizer for soil or during implantation or implantation before application.

NPK Drum Granulation Line

Second, pay attention to the application method

The main function of organic fertilizer is to improve the soil and provide nutrients, which is usually used as the basic fertilizer in the soil. Therefore, the organic fertilizer and soil should be mixed evenly with the deep plough to achieve the purpose of improving the soil. It can also be used in combination with microbial agents for acid-base reproduction, which will improve the soil environment, balance nutrition and increase the structure of soil aggregates. To make fertilizer met the requirements, it is necessary to select a realiable organic fertilizer machine manufacturer.

In the basic fertilizer, because the nutrients in the organic fertilizer are mainly nitrogen, it can reduce the nitrogen fertilizer in the organic fertilizer, the base fertilizer can use 30%, the rear fertilizer can use 70%. Phosphate fertilizer and potassium fertilizer can be paid off as base fertilizer at one time. The fluidity of phosphate fertilizer is poor, and the recovery effect is poor in the later stage. Therefore, the phosphate fertilizer should be applied to the soil as the base fertilizer.

To make compound fertilizer, here are machines for your reference:https://organicfertilizermachines.com/compound-fertilizer-production-line/

The best way to apply the fertilizer is to use the full solution quick acting fertilizer, such as the source Bank of P and K, which can be absorbed quickly after the decomposition of vegetables, which has little influence on the soil. Biomass fertilizer can be concentrated in planting sites or based on organic fertilizer because of its small quantity. The latter can be used to produce long bacteria by using the same kind of biological fertilizer to improve the removal ability and disease prevention effect of phosphorus and potassium solution.

Finally, pay attention to the dose

Different crops have different growth stages. The amount of fertilizer is different, so the amount of fertilizer should be controlled, and the fertilizer should be applied according to the different needs of plants, and the content of nutrient elements in soil should be considered comprehensively
Reasonable collocation of chemical fertilizer.

We can arrange engineers to go to the customer factory or workshop to check the situation on site, and then make the production layout drawings for the customers.

We provide installation and maintenance for overseas engineers.
For the construction of customers, we can provide construction drawings for free.

When customers visit China to check our factories, we can take our machines to our fertilizer plants, including roller pressing granulation production line, organic fertilizer production line, NPK compound fertilizer production line.

China is a big consumer of chemical fertilizer. The production of chemical fertilizer consumes a lot of resources, such as coal and electricity, causing serious damage to the environment. At present, the country is accelerating the transition to green energy development.

Using fertilizer granulator to produce granular organic fertilizer can effectively improve soil and soil nutrients, protect the environment, and bring huge social benefits.

What are the characteristics of the organic fertilizer production line? This is a short summary:

Pan Granulation Compound Fertilizer Production Line

1. Organic fertilizer has wide applicability. It is suitable for manure, sludge, straw, charcoal and other coarse fiber organic fertilizer. It can be granulated directly when the moisture is about 30%.
2. The granulator of organic fertilizer production line has the advantages of low operation cost, no need of drying, crushing and other processes, high ball formation rate and high survival rate of biological bacteria.

Process characteristics of Zhengzhou sx in one organic fertilizer production line
The process flow of organic fertilizer production line generally includes: batching, mixing, granulation, drying, cooling, packaging, etc.
The equipment layout design is reasonable, which effectively reduces the energy consumption. The whole set of equipment has high stability and low maintenance cost. The granulation rate of organic fertilizer production line is very high. It can produce various concentrations of organic fertilizer and compound fertilizer.
Zhengzhou SX organic fertilizer production line can meet the requirements of customers, can meet the production capacity of 10000 to 100000 tons of equipment. It uses non drying room temperature process to produce molding and granulation, with high efficiency and low investment.

More detailed info, go to https://www.wastetofertilizer.com/fertilizer-granulation-plant/

Application of organic fertilizer throughout the year can renew or improve soil organic matter, improve soil physical and chemical properties, and significantly improve soil quality. With the rapid development of modern agriculture, fertilizer is essential. Fertilizer granulation plant sxfp will share with you the key points of rational use of organic fertilizer.

The advantage of organic fertilizer is that it contains a variety of nutrients, including a lot of micronutrients, and contains a lot of organic matter, vitamins and other active substances. The rational use of organic fertilizer should pay attention to the following points:

Pan Granulation Compound Fertilizer Production Line

Long term application of organic fertilizer can renew or increase soil organic matter, improve soil physical and chemical properties, and significantly improve soil quality. However, the disadvantage is that the nutrient content is low, and the nutrient form is mainly organic. It needs to decompose soil microorganisms gradually and transform them into the form of plant absorption and utilization. Because of the low nutrient supply intensity, it is difficult to meet the requirements of rapid growth cycle of high-yield crops. To use good fertilizer, the manufacture should choose a quality fertilizer granulation machine supplier, which will be the first and foremost thing.

In the process of organic fertilizer production, we should not only consider the characteristics of various organic fertilizers, but also consider the application of appropriate fertilizers. That’s what SXFP ALWAYS DO.

Rotary Drum Granulato for npk fertilizer pelleting

In terms of livestock manure, the amount of this organic fertilizer is very large. With the rapid development of livestock and poultry industry, livestock and poultry industry develops rapidly. If animal manure is not treated and applied scientifically, it will not only cause the loss of vegetables, fruit trees, tobacco, tea, potatoes and other economic crops, but also worsen the agricultural environment.

New Type Organic Fertilizer Production Line

Therefore, in the production of cash crops, it is necessary to fully develop and rationally use organic fertilizer. Because the main characteristic of organic fertilizer is that its nutrient content is higher than other organic fertilizers, the carbon nitrogen ratio (C / N) is relatively narrow, usually between 6 and 10.

Therefore, some crushed rice straw was added to form a mixed organic fertilizer, and then other NPK fertilizers were added and granulated by a double roll granulator. In this way, we can clean the environment and ensure the quality and safety of fruit and vegetable products. The application of organic fertilizer can partly replace the supply of nitrogen and phosphorus in crops, thus reducing the application of fertilizer and improving the utilization rate of fertilizer.

The common straw crushers are corn straw crusher, branch crusher, peanut shell grinder and so on. It is material crushing equipment in organic fertilizer processing and feed processing. Moreover, the utilization rate of straw crusher in various fields is very high, just like the straw crusher in fertilizer processing, it is not only useful in the early stage of livestock manure treatment, straw, mushroom residue and other auxiliary materials crushing.

Application skills of straw crusher:
(1) The machine should be fixed on the ground and can be fixed with cement. If the working place needs to be changed frequently, the crusher and motor should be installed on the frame made of angle steel.

(2) After installation, carefully check whether the machine is firmly installed. Whether the motor shaft and pulverizer shaft are parallel, at the same time, check whether the drive belt tightness is appropriate.

(3) Before starting, rotate the rotor by hand to check whether the operation is flexible and normal, whether there is collision in the casing, whether the rotation direction of the rotor is correct, and whether the lubrication of the motor and crusher is good.

(4) Do not change the belt wheel of the grinder frequently, in case the speed is too high or too low.

(5) After the machine is started, it should be idled for 2 to 3 minutes before feeding.

(6) When working, the machine should feed evenly. If there is noise, the temperature of bearing and body is too high or the material is sprayed out, the machine should be shut down immediately for inspection and troubleshooting.

(7) Before crushing, the staff should carefully check the materials to prevent the metal, stone and other hard objects from entering the crushing room and causing accidents.

(8) When feeding, the staff should stand on the side of the straw crusher to prevent being hurt by the anti ejected debris. When crushing long stalks, hands should not be held too tightly to prevent them from being brought in.

(9) Stop feeding before shutdown, and cut off the power supply after the materials in standby are cleared. Cleaning and maintenance should be carried out after shutdown.

(10) After 300 hours of operation, the bearing must be cleaned and the oil must be changed; when loading the oil, it is better to fill 1 / 3 of the bearing seat gap, not more than 1 / 2. When the machine is stopped for a long time, the drive belt should be removed.

Welcome to get free inquiry to our straw crusher: https://fertilizerplantequiment.com/