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As a professional fertilizer mechanism manufacturer in China, we produce various equipment, dumper, granulator, mixer, etc. for fertilizer plant. These are the main processes of chemical fertilizer production, but how is the transportation between machines? Yes, it depends on the belt conveyor, which is a necessary part of the production line.
We have a variety of belt conveyors, here we introduce belt conveyors and mobile conveyors.

With regard to belt conveyors, it can be used for horizontal and inclined transport. It is widely used in modern factories, such as coal, chemical industry, building materials, grain and other industries. Belt conveyor has the advantages of large volume, simple structure, convenient maintenance, low cost and strong universality. Continuous or intermittent movement of conveyor belts is used to transport powdery and granular goods. It is fast in operation, stable in operation and low in noise, and can be transported up and down.

NPK Drum Granulation Line

Mobile belt conveyor is mainly used in places where loading and unloading places often change, such as fertilizer plant, coal yard, mine, warehouse, construction site, sand and stone yard, farm, etc. Short distance transportation, loading and unloading of materials or bulk materials with a single weight less than 100kg. It is a kind of continuous loading and unloading equipment with high efficiency and good maneuverability. It is light, beautiful and flexible. The rotary device is an electric drum, and equipped with tire wheels, which is convenient to move. The tilt angle and height are adjustable.

So you can see that the biggest difference between the two belt conveyors is that one is fixed, the other is detachable. Usually, the customer chooses the fixed one for transportation, the detachable one for packaging, or if you can pack only by manpower.

1. The moisture content and packaging temperature of fertilizer can be reduced by heating the dryer, cooling the dehumidifier and installing air conditioner, so as to make the moisture content of fertilizer lower than 0.6%, prolong the cooling time of fertilizer and reduce the packaging temperature.
2. Adding anti caking agent into the raw material to reduce the physical and chemical reaction between particles.
3. The uniformity of fertilizer particles can be further improved by improving the screening system.
4. Reduce the storage height and pressure of fertilizer.

How does the dealer do it?

1. Reduce the temperature and humidity of the warehouse, put the fertilizer warehouse in a cool and dry place, ensure no water leakage on the roof and no water accumulation on the ground, set fans in the warehouse, and cool and dehumidify if necessary.

New Type Organic Fertilizer Production Line

2. After a period of time, the fertilizer is often turned, especially the fertilizer with high nutrient content, which is easy to caking after a long time, so we should pay more attention to turning the fertilizer frequently.

3. The fertilizers easy to produce chemical reaction shall be stacked separately to prevent chemical reaction caking.
4. Reduce the height of compost with certain machines, reduce the pressure between particles.

5. Avoid blind ordering, reduce inventory pressure, prevent fertilizer accumulation time is too long caking.
6. Select products from regular manufacturers to prevent uneven granulation and agglomeration.

Now, I would like to introduce the production line of roller granulator to you

Features of production line:

1. The roller granulator has no drying process, normal temperature granulation, one-time molding, less investment, quick effect and good economic benefit.
2. Compound fertilizer roller extrusion granulator has the advantages of small power, reliable operation, no waste discharge, stable operation, convenient maintenance, reasonable process layout, advanced process and low production cost.
3. Roller granulator can be widely used in raw materials, compound fertilizer, medicine, chemical fertilizer, feed, coal granulation. Metallurgical and other raw materials can produce various concentrations and types of compound fertilizers (including organic fertilizer, inorganic fertilizer, bio organic fertilizer, magnetic fertilizer, etc.).
4. Roller granulator, especially raw materials such as carbonated soil, ammonium sulfate and compound fertilizer, fills the gap in China and is at the leading level in China. It is a national environmental protection technology promotion project.

More detailed info go to https://organicfertilizerplants.com/

China is a big consumer of chemical fertilizer. The production of chemical fertilizer consumes a lot of resources, such as coal and electricity, causing serious damage to the environment. At present, the country is accelerating the transition to green energy development.

Using fertilizer granulator to produce granular organic fertilizer can effectively improve soil and soil nutrients, protect the environment, and bring huge social benefits.

What are the characteristics of the organic fertilizer production line? This is a short summary:

Pan Granulation Compound Fertilizer Production Line

1. Organic fertilizer has wide applicability. It is suitable for manure, sludge, straw, charcoal and other coarse fiber organic fertilizer. It can be granulated directly when the moisture is about 30%.
2. The granulator of organic fertilizer production line has the advantages of low operation cost, no need of drying, crushing and other processes, high ball formation rate and high survival rate of biological bacteria.

Process characteristics of Zhengzhou sx in one organic fertilizer production line
The process flow of organic fertilizer production line generally includes: batching, mixing, granulation, drying, cooling, packaging, etc.
The equipment layout design is reasonable, which effectively reduces the energy consumption. The whole set of equipment has high stability and low maintenance cost. The granulation rate of organic fertilizer production line is very high. It can produce various concentrations of organic fertilizer and compound fertilizer.
Zhengzhou SX organic fertilizer production line can meet the requirements of customers, can meet the production capacity of 10000 to 100000 tons of equipment. It uses non drying room temperature process to produce molding and granulation, with high efficiency and low investment.

More detailed info, go to https://www.wastetofertilizer.com/fertilizer-granulation-plant/

Twin screw turnover machine SX is a new type of high-yield organic fertilizer composting fermentation turnover machine in the organic fertilizer production line.

The double screw turnover machine can complete the deep turnover of organic fertilizer composting materials. Including livestock manure, sludge, sugar mill filter sludge, residue cake and straw scraps.

Large Scale Compost Turner

Twin screw turning machine is used for fermentation and dumping of organic waste. It is widely used in organic fertilizer plants, compound fertilizer plants, sludge waste plants, horticultural farms and BIS mushroom plants for fermentation and water removal.

Dumper is the core equipment of aerobic dynamic composting. As a new type of machinery, it is still unknown in the national product catalog, but it spreads rapidly in the series of fertilizer machinery and equipment.

It is the main product in the development trend of composting industry to replace handheld devices and handheld devices. Mobile phone for storing materials. It can be used in bio organic fertilizer production line and chicken manure organic fertilizer production line with high yield.

More detailed info, go to https://compostmachinery.com/

In the complete set of equipment required for biological fertilizer production, fermentation stacker has gradually become a convenient tool to replace labor and forklift to deliver materials, and is the mainstream product of composting development trend with important influence.

According to the characteristics of organic fertilizer dumper, the characteristics used in composting production are: when making fertilizer, the dumper needs to adjust the carbon nitrogen ratio, pH and water content of raw materials, and some auxiliary materials must be added. add to. Depending on the lathe, the main raw materials and various auxiliary materials which are roughly stacked together in proportion can be evenly mixed to achieve the ideal granulating effect suitable for the granulator.

In the traditional stacker operation, the raw material particles are fully contacted and mixed with the air, and a large amount of fresh air can be cultivated in the stacker, which helps the aerobic microorganisms to produce spontaneous combustion fermentation heat and increase the stacking temperature.

When the temperature is high, adding fresh air to the reactor can reduce the temperature of the chimney. It forms the shape of high temperature exchange, and all kinds of beneficial microorganisms develop and reproduce in the appropriate temperature range.

The stacker system can process the material into small lumps, make the dense material pile loose and elastic, and form the appropriate porosity to promote the entry of oxygen.
After proper moisture fermentation, the moisture content of organic fertilizer is less than 40%. In the fermentation process, the biochemical reaction will produce new water, and the consumption of raw materials by microorganisms will gradually release water as carrier.

Therefore, in the process of fertilizer production, the water content is reduced in time. In addition to the evaporation caused by heat conduction, the raw materials are shifted from the stacker to form a forced water vapor distribution.

Our new organic fertilizer manufacturing equipment includes transverse device, walking device and stacking steering device. The stacking turning device consists of two reducers fixed on the frame, which are connected to the corresponding reducers through couplings and fixed with spiral blades. The utility model has the characteristics of improving the fermentation rate, rapidly decomposing the compost, preventing the generation of peculiar smell, and shortening the fermentation time.

eIt is usually applied to: farm, fertilizer fermentation, fertilizer factory, brewery, food factory and sugar factory fermentation of raw materials in fermentation waste fermentation and sugar residue crushing.

Bio organic compost production line is a kind of compost which has the function of both microbial compost and organic compost. It is composed of specific functional microorganisms and organic matter, mainly used to remove plant residues (such as livestock manure, crop straw, etc.) After harmless treatment and decomposition.

The production method and operation process of bio organic compost are as follows:

1. The first step in the production process of bio organic compost: the total dosage of selected strains is 0.2% – 0.5%.
2. Production process of bio organic compost: preparation and requirements of raw and auxiliary materials:
3. Main ingredients: fruit residue, dry bagasse, edible fungus residue, distiller’s grains, sugar residue, vinegar residue, starch residue, cassava residue, citric acid residue, soy sauce residue, monosodium glutamate residue, powder residue, bean curd residue, drug residue, oil residue, oil cake, bran, cottonseed meal, moldy feed, sludge, brewery’s residue, slaughterhouse residue, Ho water (s water), Leftover food, human and animal manure and other materials.

How to turn theses machines into bio composts, go to https://compostturnermachine.com/bio-composter-machine/

1. Auxiliary materials: all kinds of crop straws, leaves and weeds, melons and vines, straw, pine hull, peanut hull, sawdust, rice husk powder, rice bran, etc. can be dried, crushed and made into high carbon.
2. The proportion of main materials and auxiliary materials is 5:1-3:1.
3. The production process of bio organic compost production line is divided into three steps: the water content should be controlled at 60-65%, and the water can only come out by hand holding materials in groups. Bacteria, main materials and auxiliary materials should be mixed evenly. The ambient temperature should be higher than 15 ℃. The stacking area of materials shall not be less than 4 square meters, the width shall be 1.5-2 meters, the height shall be 0.6 meters, and the length shall not be limited.
4. The production process of bio organic compost is divided into four steps: composting should be turned at 50 ℃ once a day. If the chimney temperature exceeds 65 ℃, it will be overturned again. The temperature will be controlled below 70 ℃. The temperature of composting will be lower, the material will be loose, the material will not have the original smell, and there will be a little ammonia smell. White hyphae are produced in the pile and decompose.

Rabbit manure is a kind of high quality organic fertilizer. According to statistics, adult rabbits can accumulate about 100 kg a year, while 10 adult rabbits have manure equivalent to the fertilizer amount of a pig. The contents of nitrogen, phosphorus and clock in rabbit feces were higher than that of other livestock.

According to the experiment, the nitrogen content in poultry feces is about 77 times of cow manure, 3.8 times of pig manure, 3.3 times of sheep feces, 1.5 times of chicken manure, and 7.7 times of that of cow manure. The content of potassium is 4 times of cow manure, twice of pig manure, 2.7 times of sheep manure and 1.6 times of chicken manure.

Rabbit feces, urine, urea, potassium and phosphorus in the atmosphere can be used fresh, and can be absorbed and utilized by plants. However, undigested organic matter (such as protein) in feces can be absorbed and transformed into ammonium plants after fermentation. So what is rabbit manure granulator? How much is the production line of rabbit manure organic fertilizer?

The equipment needed for the production line of granular rabbit manure organic fertilizer is: turnover machine forklift feeder New Type Vertical Pulverizer drum sieve separator dynamic batching machine double axis continuous mixer organic fertilizer granulator shot blasting machine dryer cooling machine coating machine particle packing machine.

New Type Organic Fertilizer Production Line

Due to different equipment configuration scheme, different production line process design and different production requirements, the capital required for rabbit manure organic fertilizer production line will also be different. The specific equipment quotation depends on the actual configuration.

However, it can be confirmed that the configuration is more scientific, more reasonable and more suitable for actual production. The cost-effective investment in equipment price will be more effective. If you want to know more about the production line of rabbit manure organic fertilizer, or you want to know and buy a complete set of production equipment. Please contact us.

Simple composting turning equipment

Organic fertilizer equipment is essential in NPK fertilizer production line. The series of fertilizer machines can use simple composting machine to ferment raw materials, which will be equipped with fermentation composting machine. Then, fertilizer crusher, fertilizer mixer and fertilizer crusher will be equipped to deal with the raw materials. We can use chain crusher and horizontal mixer to deal with organic raw materials. Next, in the production of organic fertilizer granulator, it must be equipped with fertilizer granulator in the manure fertilizer production process.

Zhengzhou SX Heavy Industry Technology Co., Ltd. provides you with the best organic fertilizer machinery solutions and the most favorable prices. The production of organic fertilizer mainly includes organic fertilizer granulating machine, organic fertilizer mixer, drying and cooling equipment, etc. The equipment of organic fertilizer granulation mainly includes a pair of double roller granulator, drum granulator, organic fertilizer two in one granulator and fast.

The process of compost production in the production of biological compost.

(1) The mixture of strains based on microbial fermentation was prepared.

In order to produce bio organic compost, the fermentation substrate must be used as the strain. We use HM fermentation base here. In order to make more evenly contact with chicken manure, 10 kinds of beneficial microorganisms, such as nitrogen fixing bacteria, nitrogen fixing bacteria, potassium decomposing bacteria, phosphate decomposing bacteria, yeast, actinomycetes, Bacillus Giganticus and Bacillus subtilis, are more evenly contacted with chicken manure, and 100g HM fermentation base material is divided into five equal parts. Every 20 grams, about 1-1.6 kg wheat bran or soybean meal and soybean meal are added to each HM fermentation base Other auxiliary materials, which are well mixed, are called plants. In this way, each bacterial mixture can ferment about 200 kg of chicken manure.

organic fertilizer large fermentation pot

(2) Two manufacturing methods:

The production of bio organic compost used in livestock and poultry manure can be divided into static processing and dynamic processing.

Bio compost production line

1. static processing and manufacturing technology of bio organic compost:

Static treatment of bio organic compost is a kind of self-made bio organic compost produced by farmers in the field. The method is simple, easy to operate, and has less investment, which is suitable for small-scale professional farmers.

(1) Prepare chicken manure and accessories.

Choose an open space of about 30 square meters, flat ground, no water, and separate chicken manure from auxiliary materials.

In order to mix the mixture of strain and chicken manure evenly, we divided 1000 kg chicken manure into five equal parts. About 200 kg per serving.

Pan Granulation Compound Fertilizer Production Line

Generally, the grain or powder wheat bran, peanut shell powder and other main auxiliary materials, such as corn straw, cotton stalk, etc., must be cut into 5-10 cm long, too long will cause inconvenient mixing. The purpose of adding auxiliary materials is to regulate the water content and carbon nitrogen ratio of chicken manure and improve the permeability of fermentation materials.

(2) Fermentation platform construction.

After chicken manure and auxiliary materials are ready, fermentation platform shall be built according to the actual situation of environment and farmers.

When establishing fermentation platform, please select places with sufficient sunshine, flat, high terrain, avoiding opening of air outlets and easy to operate. First, some parallel ventilation ditches are excavated, with the width of 30 cm, depth of 30cm and width of ditch beam of 20cm. The branches, bamboo strips, straw and so on are spread on the ditch beam to form a fermenting platform with permeable bottom, which is convenient for ventilation and oxygen supply. Because the beneficial biota in HM fermentation base belongs to aerobic strain, the fermentation products can decay better only when there is enough oxygen.

After the fermentation platform is completed, we can continue to produce the bio organic compost which is still processed.

(3) Operation steps.

Evenly spread the mixture of the strain on the prepared chicken manure and mix well. During the mixing process, the moisture content of chicken manure should be adjusted to about 60%, namely holding several chicken manure in hand, holding tightly, and paying attention to the water between fingers, but not dripping water. Release your hand and gently touch to expand it. That’s enough water. If the water content is too high, add wheat bran, corn straw and other auxiliary materials to reduce the water content in chicken manure; if the water content is too low, add fresh chicken manure or sprinkle some water. Pile the mixed chicken manure on the fermentation platform.

The other four piles of chicken manure were treated in the same way, all piled together. At this time, the height is about 1-1.2m, the length and width are 1.5-2 meters, and the composting amount is generally 1.5 cubic meters.

(4) Management of fermentation process.

In the process of fermentation, temperature control is very important. If the temperature is too low, the mature standard cannot be met; if the temperature is too low, it cannot be reached. If the temperature is too high, the nutrients of compost are easy to lose. The temperature inside compost is from outside to within 30 cm. Therefore, the metal rod of thermometer used for measuring temperature must be longer than 30 cm. When measuring, it must be inserted into compost for more than 30 cm to accurately reflect the fermentation temperature of compost.

Fermentation temperature and time requirements:

After composting, chicken manure entered the first fermentation stage. It will automatically heat to above 55 ° C for 5 to 7 days, and then kill most parasite eggs and harmful bacteria to be harmless

Compound fertilizer is the main development direction of chemical industry. In the process of fertilizer production, different types and series of fertilizer equipment can be used to complete the production process of compound fertilizer.

Compound fertilizer gives full play to the role of original fertilizer and overcomes the shortcomings of some original fertilizers. First of all, compound fertilizer will develop to high concentration, which will increase the concentration of compound fertilizer and the content of effective nutrients in compound fertilizer.

Pan Granulation Compound Fertilizer Production Line

Compound fertilizer will develop in this direction. It refers to the differences of climate, soil, crops or characteristics in different regions, as well as the role of R & D and production of fertilizer to achieve optimal allocation of resources according to the actual needs of different regions.

Compound fertilizer equipment from sx FPL can produce fertilizer according to formula, avoiding the situation that the fertilizer raw materials used in different areas are the same but not suitable for the needs of different areas, resulting in waste of resources. There are certain requirements for the production formula of compound fertilizer equipment.

Double Rolloer Granulator for NPK Compound Fertilizer Plant

The quality of chemical fertilizer is the key factor affecting the growth of crops, and its performance is reliable. Professional fertilizer equipment can ensure the quality of compound fertilizer. Disc granulation production line for compound fertilizer production, drum granulation production line equipment can be called organic fertilizer.

Chemical fertilizer production line can be made into organic fertilizer production line. It is suitable for large-scale pelletizing line with low concentration and free of charge. The fertilizer equipment has the advantages of simple structure, easy maintenance, high granulation rate and wide range of raw materials. It is the best choice for compound fertilizer production.

In the production process of NPK fertilizer, it is more efficient to use different types and series of automatic fertilizer equipment to complete the production process.

Although nitrogen, phosphorus, potassium and compound fertilizer are used, sometimes compound fertilizer is mixed with organic fertilizer produced by organic fertilizer production line. Soil and water increase the growth of plants. More details info, go to https://fertilizerplantequiment.com/compound-fertilizer-production-line/

1. The technical characteristics of compound fertilizer granulator, the granulation rate is more than 90%, and the specification is incomplete, it can also enter the pulping machine again for secondary processing, and the cylinder power is small. The shell is made of wear-resistant steel, which effectively extends the service life of the equipment.

2. The reducer of the granulator drives the belt through the motor. There is a pinion on the shaft of the reducer, which coincides with the teeth on the outer gear ring of the machine body. The barrel and the reducer are close to each other, and the material is removed from the bin or hopper. The conveyor belt is sent to the end of the barrel, the material is made into small granular material in the barrel, and the material is discharged from the barrel. The outlets at the other end are together. Through the continuous operation of the machine, mass production can be realized.

3. Power saving support roller bracket is used for support. The support frame is made of high quality carbon steel, which can fully bear the weight of the cylinder. Considering the large friction between the cylinder and the supporting wheel, it is intentionally used in this part. On the one hand, more wear-resistant materials can improve the integrity and stability of the equipment.

4. The transmission device is an important part that provides the main movement for the machine. The ring gear on the cylinder is driven by the motor and reducer on the rack.

5. The shelf is made of special non deformable special channel steel, which is used for dry connection, making the transmission device of the machine more complete and stable. This is a special molding machine, which can be made by rolling materials by chemical reaction in a certain liquid. Under the action of the cylinder, through the rolling of the cylinder, the material and small particles are extruded to form a sphere.

Precautions for using granulator fertilizer:

1. Always pay attention to the temperature change of the fuselage. When touching the strip with clean hands, raise the temperature immediately. Until the silver bar touches your hand, this is normal.

2. When the bearing part of the reducer is burned or accompanied with noise, it should be shut down for repair in time and refuel.

3. When the bearing parts at both ends of the main engine bearing chamber are hot or noisy, please stop the machine maintenance and add butter. During normal operation, the bearing cavity is filled with grease every 5-6 days.

4. Pay attention to find out the operation rules of the machine; for example, if the temperature of the machine is high or low, the speed is fast or slow, it can be handled in time according to the situation.

5. When the fuselage is unstable, check whether the gap between the couplings is too tight, and adjust and loosen it in time.