My Blog

What aspects should be paid attention to when investing in large, medium and small organic fertilizer equipment of FPC company? Analyze the price factors of various types of organic fertilizer equipment. In summary, there are seven basic factors that affect the investment price and production of organic fertilizer.

• Determine the size of the organic fertilizer equipment: For example, how many tons of organic fertilizer can be produced per year, or how many tons can be produced per hour, can the price be determined.
• To determine the shape of the particles is to choose what kind of granulator: powder, column, oblate or standard round. Commonly used equipment for granulating organic fertilizers are: disc pelletizers, drum pelletizer, wet granulator, roller extrusion pelletizer, flat die pelletizer, ring film granulator. The selection of the granulator should be decided according to the local fertilizer sales market. The particle shape is different, the process of the organic fertilizer equipment is also different, and the price of the organic fertilizer equipment is also different.

Pig Manure Granulation Machine

• Determine the configuration level of the organic fertilizer equipment: the configuration level is different, the price of the organic fertilizer equipment is different, the amount of labor used is different, and the stable and high yield of the organic fertilizer equipment is also different: the general configuration is high, the automatic batching device, automatic packaging device, automatic quantitative feeding device, water curtain dust removal, etc.

Pig Manure Compost Fertilizer Production Line

• Determine the type of fertilizer produced. It is compound fertilizer equipment or organic fertilizer equipment. For the same output, organic fertilizer equipment generally takes into account the high water content and the strains are not resistant to high temperatures. The model is generally larger than the compound fertilizer model. There are four types of general organic fertilizers, pure organic fertilizer, organic-inorganic compound fertilizer, biological organic fertilizer, compound microbial fertilizer, and the organic fertilizer equipment is different for different varieties.
• The selection of fermentation turning machine type: The general fermentation forms include stack fermentation, shallow fermentation, deep tank fermentation, tower fermentation, and rotary drum fermentation. The fermentation method is different, and the fermentation organic fertilizer equipment is also different. Generally, aerobic fermentation with a shallow trough turning machine is used (the advantages of a shallow trough turning machine: conform to the principle of aerobic fermentation, not easy to form anaerobic, fully complete fermentation, and fast fermentation).

groove type fertilizer composting equipment

• Determine the level of environmental protection requirements: places with low environmental protection requirements generally choose heavy-duty dust removal equipment, and the investment in organic fertilizer equipment is low. Places with high environmental protection requirements generally choose heavy dust removal plus water curtain dust removal, which can meet my country’s air emission quality standards.
• The price of each model varies according to the degree of automation required. The price of equipment with high degree of automation is correspondingly high, but it can save manpower.

FPC have dedicated in organic fertilizer equipment prodction for many years. You can buy the cost-effective and efficient fertilizer manufacturing machines from us. Welcome to our website for consultation.  https://www.fertilizerplantcost.com/

At present, in the hot organic fertilizer equipment market, there are many kinds of organic fertilizer granulating equipment, and organic fertilizer granulating equipment manufacturers have all over the country. This also makes users choose the organic fertilizer granulator. There are many questions, what kind of organic fertilizer granulator is a good fertilizer granulation equipment? In short, it produces an organic fertilizer granulator with a high qualified rate of granules, good coordination with the overall process of the organic fertilizer production line, and excellent quality. It is a good fertilizer granulation equipment. In detail, a good organic fertilizer pelleting equipment has the following 4 characteristics as a reference basis.

• The first feature of a good organic fertilizer granulator is: high qualified rate of produced particles and low return rate. The granulation compliance rate of the organic fertilizer granulator can effectively ensure production capacity and save resources and energy. If calculated on the basis of 100% compliance rate, the current compliance rate on the market has several grades in turn, with a success rate of 95%-98%. The product qualified compliance rate is a high-performance granulator, followed by 90%-about 95%. The granulation rate is the first grade, and the granulation rate of 85%-90% is the first grade. Make a comparison of these granulation rates.The organic fertilizer production line with an annual output of 10,000 tons has a 98% compliance rate and a return rate of 200 tons per year. The processing time for 200 tons is about 3-4 tons per hour. It takes as little as 50 hours for the material to be returned for processing and granulation. The return rate is high, reaching a return rate of more than 15%. The processing time of return materials a year takes up a lot of time, which is a waste of resources and manpower.
• The granules produced by a good organic fertilizer pelletizerhave good hardness and moderate roundness. We all know that organic fertilizer raw materials are processed from relatively fluffy organic matter, and the processed particles are relatively fluffy. Especially the organic fertilizer particles processed by the early granulator have poor hardness and are easy to destroy the particle structure. After years of technological improvement, many granulators can now process organic fertilizer granules with moderate hardness and smoothness. Just like FPC new organic fertilizer granulator and organic fertilizer combination granulator, as well as the disc granulator.
• A good organic fertilizer granulator has good coordination in the coordination of the entire organic fertilizer production line with other organic fertilizer equipment. The granulation process from feeding and feeding will reach a corresponding reasonable level between the upper and lower equipment, so as not to block or cut off the material.
• A good organic fertilizer granulator also has the characteristics of good quality and performance, convenient and simple operation, and convenient maintenance. As a medium-sized processing equipment, the organic fertilizer granulator is relatively simple to process particles, including the organic fertilizer combination granulator, the new organic fertilizer granulator, and the roller extrusion granulator. The slightly more complicated processing operation is the disc granulation. It is said that the complicated operation of the disc granulator is that it is not easy to control the humidity of the material during the granulation process.

No matter what kind of granulator, the current mainstream granulator includes organic fertilizer compound fertilizer combination granulator, new organic fertilizer granulator, counter-roll extrusion granulator and disc granulator. These include flat die pelletizers, drum pelletizers, ball presses, etc.

FPC organic fertilizer granulator equipment is a good fertilizer granulation equipment worth recommending. The processed organic fertilizer equipment has the advantages of high granulation rate, low return rate, good quality and performance, and simple and convenient operation. Therefore, FPC organic fertilizer pellet manufacturing equipment is a market-recognized pellet organic fertilizer equipment.

Application range of the new type organic fertilizer granulator machine: This machine is especially suitable for the granulation of light and fine powder materials. The finer the basic particles of the fine powder material, the higher the sphericity of the particles, and the better the quality of the pellets. Typical application materials: chicken manure, pig manure, cow manure, charcoal, clay, kaolin, etc. This machine is suitable for direct granulation of organic fertilizer after fermentation, which saves the drying process and greatly reduces the manufacturing cost.

The working principle of the new organic fertilizer granulator

The new organic fertilizer pelletiser uses the high-speed rotating mechanical stirring force and the resulting aerodynamic force to continuously realize the process of mixing, granulating, spheroidizing, and densification of the fine powder in the machine, so as to achieve the purpose of granulation. The particle shape is spherical, the sphericity is ≥0.7, the particle size is generally between 0.3-3 mm, and the granulation rate is ≥90%. The particle diameter can be appropriately adjusted by the mixing amount of the material and the spindle speed. Generally, the lower the mixing amount, the rotation speed The higher the particle size, the smaller the particle size, and vice versa.

Organic fertilizer raw materials (animal manure, domestic garbage, dead branches, rotten leaves, biogas residues, waste bacteria, etc.) are fermented into a semi wet material pulverizer for pulverization, and then elements such as nitrogen, phosphorus and potassium (pure nitrogen, phosphorus pentoxide, potassium chloride, ammonium chloride, etc.) to make the contained mineral elements reach the required standard, then a mixer is used to stir, and then enter the new organic fertilizer granulation mechanism to granulate, after it is dried, it is sieved by a sieving machine, and qualified products are packaged , The unqualified return to the granulator for granulation.

Now this new type of organic fertilizer wet granulator is loved by the majority of users. FPC wet organic fertilizer granulator adopts a new production process, which is energy-saving and environmentally friendly and trustworthy! Welcome to our website for consultation. https://www.fertilizerplantcost.com/new-type-organic-fertilizer-granulator/

The roller compactor machine for dry granulation is the main equipment for making compound fertilizer, compound fertilizer and organic fertilizer compound fertilizer. The granulation equipment adopts the normal temperature extrusion process to extrude various raw materials at one time, with high ball formation rate and very little return material, so it is widely used. Moreover, the design of the roller extrusion granulation equipment is reasonable, the operation is simple, the maintenance is convenient, and the operation is stable. The most important thing is that the investment cost is the lowest compared to other pelletizers. The applicable materials are also relatively wide. It can not only process materials in dry powder state such as ammonium chloride, urea, ammonium phosphate, etc., but also process other raw materials for organic fertilizer machines. It has a significant effect in reducing production costs and efficiency, and the price of such a practical double-roll extrusion granulator ranges from three thousand dollars to ten thousand dollars.

Our company has been established for nearly 20 years, specializing in the development and production of fertilizer granulation equipment. The double-roller extrusion granulator produced by our company has reliable quality, real materials and reasonable prices. The main features are as follows:

• Using dry granulation technology to realize the granulation process of various organic fertilizers and compound fertilizers, eliminating the need for drying equipment for wet granulation.
• Compared with the traditional wet granulation process, this process will reduce your investment cost by more than 30%.
• The granulation success rate is as high as 98%, and there is almost no return of materials, which saves production costs.
• The organic fertilizer compound fertilizer particles produced by this equipment have high strength and high density, which are more conducive to transportation and storage.
• Special abrasive tools can be customized according to user needs. The shapes of abrasive tools are diversified and suitable for a variety of industries.

There are a variety of specifications for the roll extrusion granulator, which are mainly determined according to your annual output requirements. Our company has always adopted the factory direct sales model. We are not only selling equipment, but more importantly, solving various production technical problems for customers. We have experienced fertilizer production technical engineers to plan and guide the whole process. You are welcome to call for detailed consultation at any time and let me be your free technical consultant. https://www.fertilizerplantcost.com/double-roller-extrusion-granulator/

The flat mode extrusion granulator is mainly composed of a feed hopper, a pressing roller, a die plate, a gearbox, a motor and a frame. The electric motor transmits the power to the gearbox and is driven by a set of bevel gears to change the direction of rotation and drive the flat die or the pressure roller to rotate to realize the relative movement of the pressing roller and the flat die. The powder material is squeezed into the die hole of the flat die, and the cutting knife rotates at low speed under the flat die hole to cut the extruded columnar fertilizer according to the required length. The flat die extrusion equipment has simple structure and strong adaptability.

The granule composition is uniform and the shape is neat, which is suitable for granulation of carbon-based fertilizer with a lot of fiber.

The moisture content in the material has a greater impact on the pressure effect of the flat mode. The study found that the moisture in the mixture should be controlled between 8% and 10%. It is appropriate to control the moisture content in the mixture. The surface is rough, the strength is not high, the output is low, and the load of the main machine is large. If the moisture content is too high, the particles are easy to deform and squeeze into agglomerates, which will cover the entire granulation chamber in severe cases. The production capacity of the flat die fertilizer granulator is generally 0.5~7.0th, and the power consumption is 18.5~110.0kw. From the stand-alone point of view, the unit energy consumption is higher than that of roller compactor dry granulator.

There are many types of dry granulation equipment.Click here to get the latest price list of dry  granulator.

A very important feature of the disc organic fertilizer granulator is the ability to classify the particle size. In layman’s terms, when using a disc granulator, there is a fixed requirement for the size of the product. Because the friction coefficient of the feed powder and the smaller particles is large, the bottom silo where materials are often tumbling in the disk can rise to the highest position of the turntable before falling. The larger agglomerates are often on the surface of the bed, and the flow path is relatively short. When operating continuously, the largest agglomerate or product with the required particle size will overflow out of the disk from the surrounding baffle, while the smaller agglomerates and fine powder will remain in the disk and continue to increase the particle size until the required particle size is reached.

The screening function of disc type pelletizer is an important feature of its own, and this feature plays an important role in industrial production. In many occasions, the required products can be obtained directly through this function, without too many subsequent steps, such as sieving. If the particle size requirements of the product are very strict, then as long as the rotating comb screen discharging machine is assembled on the disc granulation drum, a more uniform particle size product can be obtained.

You can get more information about the disc granulator from our website. Click here for more information.

The new type organic fertilizer granulator is composed of many neatly arranged spiral-shaped stirring teeth in its internal structure. It is also called an internal rotating stirring-tooth granulator. It is one of the special equipment for organic fertilizer granulation. Many raw materials with large water content are granulated, so it is also called wet granulator, which is widely used in the granulation of organic fertilizer chemical raw materials. Due to the high rate of granulation, stable operation, the fertilizer granulator machine is durable and long service life.

The internal rotary tooth granulator developed and produced by FPC has more than Φ600, Φ800, Φ1000 specifications. Other specifications of stirring tooth granulator can also be developed and produced according to user requirements. The shell of the granulator is made of thick seamless steel pipe, which is strong and durable without deformation. Coupled with a stable base design, it runs more smoothly.

The working principle of the new organic fertilizer granulator: the new organic fertilizer granulator uses the high-speed rotating mechanical stirring force and the resulting aerodynamic force to continuously mix the fine powder in the machine, granulate, spheroidize, and compact And so on, so as to achieve the purpose of granulation.

The particle shape is spherical, the sphericity is ≥0.7, the particle size is generally between 0.3-3 mm, and the granulation rate is ≥90%. The particle diameter can be appropriately adjusted by the mixing amount of the material and the spindle speed. Generally, the lower the mixing amount, the rotation speed The higher the particle size, the smaller the particle size, and vice versa.

Application range: The new organic fertilizer granulation machine is especially suitable for the granulation of light and fine powder materials. The finer the basic particles of the fine powder material, the higher the sphericity of the particles, and the better the quality of the pellets. Typical application materials: chicken manure, pig manure, cow manure, charcoal, clay, kaolin, etc. It is specially used for granulation of urban domestic waste organic fermented fertilizer such as organic fertilizer raw materials, livestock and poultry manure, compost fertilizer, green manure, sea manure, cake fertilizer, grass charcoal, soil and miscellaneous fertilizer, three wastes, microorganisms, etc. The particles are spherulites.

The qualified granulation rate of the new organic fertilizer granulator is as high as 80-90% or more. It is suitable for a variety of different formulas. The compressive strength of organic fertilizer is higher than that of discs and drums, the large ball rate is less than 15%, and the uniformity of particle size. It can be adjusted by the stepless speed regulation function of this machine according to user requirements. This machine is more suitable for the direct granulation of organic fertilizer after fermentation, which saves the drying process and greatly reduces the manufacturing cost.

FPC new type organic fertilizer granulation equipment is on sale at best price. Welcome to our website to get the latest price.

In recent years, the global NPK compound fertilizer market has seen tremendous growth, because people are increasingly aware of the urgency and necessity of balanced fertilization, and the development of NPK compound fertilizer production technology and formula has also played a certain role. In addition, NPK compound fertilizers usually have more premium space than single fertilizers. Therefore, many manufacturers put NPK compound fertilizers with more premium space than single fertilizers. Therefore, many manufacturers have included NPK compound fertilizers in their product portfolios.

The common granulation technology of compound fertilizer includes drum granulation, disc granulation, spray granulation, tower granulation and so on.

The high-tower nitrate rotating granulation method produces high-concentration nitro compound fertilizer. This technology sprays nicotine, phosphorus and potassium melts from the top of the tower, cools and agglomerates into granules during the landing process. In ammonium nitrate production enterprises, the use of high tower melting granulation method to produce compound fertilizer has the following advantages:

First, it can directly use concentrated ammonium nitrate solution and crushed solid ammonium nitrate for crushing to produce compound fertilizer. This operation simplifies the production process and ensures production safety.

Secondly, the melt rotating granulation process makes full use of the heat energy of the ammonium nitrate concentrate, the moisture content of the material is very low, and the drying process is not required, which greatly saves engineering consumption.

Drum granulator is the most widely used compound fertilizer processing equipment in compound fertilizer production. The formula limit is relatively small, and partial ammoniation can also be used. For most types of equipment, the production line can use 2-3 million units, the daily output is more than 280-400 tons, and the formula is more than 500 tons. Due to the small formula limit, high output, low investment, short construction period and other advantages, drum granulation technology is favored by many compound fertilizer manufacturers. And it is adopted by more and more compound fertilizer manufacturers. Using this method, we can use a drum granulator to complete the production process.

FPC independently develops and produces a complete set of fertilizer equipment such as fermentation equipment, drying equipment, granulation equipment, screening system, and batching system suitable for the production of organic fertilizer and bio-organic fertilizer. Welcome to visit our official website. https://www.fertilizerplantcost.com/npk-fertilizer-plant-cost/

In the organic fertilizer production industry, there are many types of equipment that can make organic fertilizer, and there are different supporting equipment according to different materials. We use poultry manure as raw material to analyze the two different organic fertilizer production of drum granulator and disc granulator.

The advantages and disadvantages of each granulator.

Disc granulation process characteristics:

The operation is intuitive, and the operation of the equipment can be grasped at any time. If an abnormality is found, the size of the particles can be adjusted in time. It is determined by the inclination and rotation speed of the disc, and the inclination and rotation speed of the disc can be adjusted. The control range of the particle size is wide, the adaptability is strong, and the ball formation rate is very high, which can reach 70% to 90%. The livestock manure organic fertilizer disc granulation process has short production process, simple structure, low investment and easy operation, which is more suitable for small and medium-sized enterprises.

Characteristics of drum granulation process:

Steam is introduced into the material layer in the drum to increase the temperature of the granulated material, dissolve the salt of the granulated material, and achieve a high liquid phase volume under low moisture content to meet the liquid phase volume required for material granulation. At the same time, the amount of evaporated water in the drying process is reduced. The inner wall of the drum is lined with a number of soft rubber plates or polypropylene plates, and there are vent holes at the corresponding positions on the cylinder. When the inner lining turns from the bottom to the upper with the cylinder at the same time, the inner lining sags due to its own weight, thereby causing adhesion The material on the inner lining falls due to gravity to achieve the function of automatically cleaning the conglomerate. During the operation, the operator can observe the ball formation of the material at any time, and take corresponding measures in time as needed to ensure the normal operation of the system.

There are quality pan granulator and rotary drum granulator in FPC. Welcome to our website to buy granulation machines.

FPC disc granulator has the following advantages: high spheroidization rate, high roundness and strength of particles, intuitive operation, convenient maintenance, etc.

The working principle of the disc granulator: The powdered fertilizer is evenly moistened by the atomized water in the double-shaft mixer to form a spherical core with a uniform particle size, and then sent to the spherical disc for granulation. The moisture content of raw materials should be controlled at 12~14%. Most of the water should be added in the double-shaft mixer, and only a small amount of supplemental water should be added to the ball pan, and the supplemental water amount should be controlled at about 0~3%. Dry powder granulation is directly added to the ball-forming disc, and an appropriate amount of water is sprayed. After the raw material ball core enters the ball-forming disc, it moves along a parabola under the action of centrifugal force, friction and gravity in the disc. Due to the cohesiveness and plasticity of the material, the cores adhere to each other and gradually grow up during the movement. When the inclination angle of the ball disc, the high speed of the disc edge and the water content are constant, the material balls of different particle sizes will leave the disc edge and roll down at different detachment angles due to different gravity. The material ball continuously pushes the water out of the surface during the continuous rolling process. Due to the cohesiveness of the material and the natural volatilization of the surface liquid film, the material ball has a certain strength, and then with the rotation of the inclined plate body The edge of the disc is discharged out of the disc.

Stirring-teeth granulator:

The new type of organic fertilizer granulator is also called a spiral stirring tooth structure due to its internal structure , Granulation, spheroidization, densification and other processes, so as to achieve the purpose of granulation. The particle shape is spherical, the particle size is generally between 0.3-3 mm, and the granulation rate is 90%. The size of the particle diameter can be appropriately adjusted by the mixing amount of the material and the spindle speed. Generally, the lower the mixing amount, the higher the rotation speed, and the larger the particle size. Small, and vice versa. Application range: This machine is especially suitable for the granulation of light and fine powder materials. The finer the basic particles of the fine powder material, the higher the sphericity of the particles, and the better the quality of the pellets. It is generally required that the particle size of the material before granulation should be less than 200 mesh. Typical application materials: chicken manure, pig manure, cow manure, carbon black, clay, kaolin, etc.

It is dedicated to the granulation of municipal solid waste organic fermented fertilizer such as manure, compost, green manure, sea manure, cake manure, grass charcoal, soil and miscellaneous manure, three wastes, microorganisms, etc. The particles are spherulites. The granulation rate of the machine is as high as 80-90%, and it is suitable for a variety of different formulas. The compressive strength of organic fertilizer is higher than that of discs and drums. The rate of large balls is less than 15%. The uniformity of particle size can be customized according to user requirements. It is adjusted through the stepless speed regulation function of this machine. This machine is suitable for the direct granulation of organic fertilizer after fermentation, which saves the drying process and greatly reduces the manufacturing cost.

Click here to get cost-effective and efficient granulation machine. https://www.fertilizerplantcost.com/new-type-organic-fertilizer-granulator/