My Blog

High-temperature composting technology generally uses aerobic tank fermentation to make compost, and uses a tank turning machine to ferment and turn the pile. For large yields, a roulette turning machine can be used to ferment and turn. It can also be decomposed by strip-chop fermentation, using a crawler turning machine or walking type turning machine. It can ensure enough high temperature to kill the parasites and roundworm eggs, and kill the vegetative cells of pathogenic bacteria, and kill weed seeds, and consume the energy such as carbohydrates in the materials as much as possible, so as not to be applied to the soil in the future. After the middle, it causes undesirable phenomena such as burning roots and seedlings. At the same time, the high temperature has the conditions to consume as much as possible the crude fiber in the feces and the hydrocarbons in the straw. If the hydrocarbons in the crude fiber and straw are not removed, after applying this fertilizer to the soil in the future, one will burn the roots, and the other is because the carbon-nitrogen ratio of this fertilizer is too high, which will cause a large number of microorganisms to heat up. At the same time, it will compete for the nitrogen source in the soil to balance the carbon-nitrogen ratio, which will result in an unfavorable situation of competing with plants for fertilizer, resulting in slender roots and seedlings. At the same time, the use of a trough-type compost turner for fermentation and aerobic fermentation can ensure rapid fermentation and keep farmers in the middle of the two crops. In a short period of time, the straw decomposing process is fully completed.

Wheel type Compost Turner for Large Scale Composting

Fermentation of organic fertilizers is to use chain plate type compost turning machines that can process livestock and poultry manure and strip-type crawler turning and throwing machines to ferment and decompose. The second is to use aerobic fecal fermentation tank for fermentation, which has a short operating period and high processing efficiency. The heat generated by the fermentation in the fermenter rises, which can preheat the upper layer of feces and facilitate the flow of air and the supply of oxygen. The fermentation tank is divided into multiple layers, and each layer can be fermented. After the manure is put into the fermentation tank, the manure is transferred and turned over by the turning of the flap. The operation is simple, the energy consumption is low, and the floor space is small and the maintenance is convenient. The third is that the flap is provided with vent holes, and the flap is directly left with fine slits. The bottom of each layer of fermentation chamber is arranged with air pipes, which improves the aeration capacity, reduces the energy consumption of the fan, and makes the air distribution more uniform. However, it is difficult for the staff to understand the processing conditions of high-temperature fermentation of livestock and poultry manure from the outside. The livestock and poultry manure after high temperature treatment can be slowly dropped to the top of the transfer truck or on the receiving conveyor to complete the automation of the device, and the waste gas generated during fermentation is processed by a dedicated waste gas processor. The exhaust gas treated by the processor meets the emission requirements. The fecal material that has been fermented and decomposed needs to be thoroughly decomposed in the aging field. The aging field is also called the secondary fermentation plant. The secondary fermentation generally takes 5-7 days, and the secondary fermentation time can also be determined according to the production volume. The maximum time should not exceed 20 days. The white mycelium inside the fermentation product and the aroma of distiller’s grains will be produced at the same time. The secondary fermentation field can also be used as a raw material storage field. The pellets made of raw materials that are not fermented and decomposed are easy to swell after bagging.

Granular and powder organic fertilizer production line

Next, the fermented raw materials are crushed, and a special crusher can be used to crush to the granulation requirements, generally 0.5-0.08mm (24-50 mesh). At this time, the crushed raw materials are put into a horizontal mixer for mixing, and humic acid can be added or nitrogen, phosphorus, potassium, reinforcing powder, and organic matter can be added to meet the requirements of the formula and meet the national standards. The agitated raw materials are crushed by a chain pulverizer and then sent to an organic fertilizer granulator for granulation. During granulation, the angle of the granulator and the pressure of the water supply can be adjusted according to the required particle size to form balls, and the ball formation rate can reach 95%.

fertilizer rotary drum granulator

At this time, the manufactured particles are sent to the dryer for drying. The length and diameter of the dryer are determined according to the output. The retention time of particles in the dryer is generally about 30-40 minutes. The particles are dispersed in the dryer through the lifting device to fully absorb heat. The heat is generated by the hot blast stove and sent to the dryer through the induced draft fan to dry the particles, suck away the moisture, and enter the dust removal room. After the gas entering the dust removal room is processed, it meets the air emission requirements, and then is discharged into the atmosphere. This meets the requirements of air environmental protection. At the same time, the dried semi-finished product is sent to the cooler for cooling. The feed temperature is generally 60-80 degrees, and the temperature of the cooled material is generally about 30 degrees. Then the cooled semi-finished product is sent to the sieving machine for screening For classification, the particle size of the finished product is between 2.5-5.5, and the finished particles after sieving are sent to the coating machine.

complete organic fertilizer production line

Send the large over-standard particles and small particles into the chain-type powder mill after stirring to be crushed and re-granulated. Color to achieve customer satisfaction, and the coating agent contains certain nutrients to achieve slow-release purpose). The particles sent into the finished product warehouse are weighed and packaged by an automatic weighing and packaging machine. When weighing, they are bagged according to their own set weight. After sealing, the finished organic fertilizer can be sent to the finished product warehouse or shipped out of the factory.

What equipment is used for processing chicken manure into organic fertilizer? What is the process? FPC is a professional organic fertilizer equipment manufacturer. Today I will share with you what equipment is used for processing chicken manure into organic fertilizer, and what is the treatment process? what.

Long-term use of chicken manure organic fertilizer can make crops and plant rhizomes develop, and plants grow well and shiny, and can also increase the yield of crops. The more feasible way to process chicken manure into organic fertilizer is to use organic fertilizer equipment for process treatment, so that the time for processing into fertilizer is short, which is energy-saving and efficient.

Large Scale Compost Turner for pig manure disposal

1. Organic fertilizer fermentation equipment for turning over and fermenting chicken manure

Mix the collected chicken manure with some hay or straw powder and add some starter to make compost and ferment. During the fermentation time, the chicken manure is turned over and fermented with a turning machine, and the organic fertilizer is fully fermented only by turning the pile evenly.

2. The grinder crushes chicken manure organic fertilizer

A wet material crusher can be used for the crushing process. The semi-wet material crusher uses high-speed rotating blades to destroy the fiber with good particle size, high efficiency and high energy. The semi-wet material crusher is mostly used in the production and processing of organic fertilizer, and has a good effect on destroying chicken manure, sodium humate and other materials.

3. Equipment for making organic fertilizer pellets from chicken manure

The chicken manure organic fertilizer is granulated with a disc granulator or a stranded granulator. Make the fertilizer granular, with some weight, not easily dissipated by the wind.

manure rotary dryer machine in organic fertilizer production line

Fourth, use drying and cooling equipment

If it is organic fertilizer particles, cooling equipment can be used for cooling. No drying equipment is needed. If it is powder equipment, it needs to be dried with a tumble dryer first, and then cooled with a cooler.

Rotary Screening Machine for screening unqualified pellets

Five, sieving machine sieving fertilizer

The particles produced in the granulating equipment will have different diameters and need to be sieved and classified by a sieving machine. The large and small granular materials that are unqualified in the screening are transported out by a belt elevator, destroyed from the beginning, and then sent to the granulator for re-granulation.

fertilizer granules coating machine

Sixth, coating equipment coating layer

The coating machine is composed of a screw conveyor, a mixing tank, an oil pump, and a main engine. Powder dusting or liquid coating technology can effectively prevent the agglomeration of compound fertilizers

Step 7: Automatic packaging scale weighing and sealing packaging

Organic fertilizer granular materials are packaged. Fertilizers are actively packaged and weighed to complete quantitative weighing and packaging.

These are the processing methods of chicken manure organic fertilizer equipment processing chicken manure organic fertilizer

The organic fertilizer making equipment should be well maintained in the daily use, so as to extend the service life. Let’s look at the maintenance tips of the organic fertilizer pelletizer equipment.

Cow Manure Granulation Machine

• Keep the granulation work site clean. After each use of the organic fertilizer granulation equipment, the bottom should be removed to remove the granulation leaves and residual mortar inside and outside the granulation pot, and clean the mortar and debris scattered or splashed on the organic fertilizer equipment. , Wipe clean the exposed processing surface of the organic fertilizer granulator equipment, paint it with anti-rust paint, and put on the corresponding protective cover to prevent the second intrusion of dust.
• The organic fertilizer producing machine has no external refueling holes, and gears and worm gears are lubricated with special grease for the equipment. The upper gear and the lower gear should be added with triple butter once every season. When refueling, the cover of the dynamic gear box and the cover of the transmission gear can be opened respectively. Weihua oil should be dripped into the sliding surface of the supporting gear box and the hinged joint of the bracket frequently. The worm gear box and bearings have been filled with transmission grease before leaving the factory, but the gearbox machine should be cleaned after each year of use, and all protective lubricants should be replaced.

complete organic fertilizer production line

• Always pay attention to the operation of the organic fertilizer production machine, there should be no serious abnormal noise, and there should be no metal friction sound. If an abnormality is found, it should be stopped immediately and inspected. It can be used after troubleshooting. For the corresponding reason, the machine cannot be started. If there is metal friction sound, check the gap between the granulation pot and the granulation leaf of the organic fertilizer granulator equipment.
• When renewing the granulating pot or granulating leaves of the organic fertilizer pellet equipment, the working gap should be re-measured every time, and the adjustment should be made several times, and it can be used only after it meets the standards.
• If the organic fertilizer machine cannot be operated by pressing the program controller, check the power supply voltage, whether the power plug socket, connection plug socket, etc. are normal, and check the internal fault of the controller.

It is inevitable that machine for making organic fertilizer will have problems when it is used, and if there is a problem, it must be repaired. But there are some things to pay attention to when repairing, otherwise the damage to the machine itself will be very serious. Next, let’s introduce some matters that need to be paid attention to when repairing organic fertilizer equipment.

Cow Manure Granulation Machine

• The method of supporting the vehicle is improper. For example, when the tire of the organic fertilizer equipment is damaged or replaced, use bricks, stones, wood blocks or a single jack to support it. The correct way is to use jacks and strong wooden piers to pad up the frame at the same time, and the front and rear wheels should be blocked with triangular wood or larger stones to prevent the vehicle from moving forward and backward and the support from falling down and hurting people. This kind of maintenance is best carried out on a solid level ground to prevent it from falling over and hurting people.
• The tire inflation operation is incorrect. The tire is reinflated after disassembly and assembly, without protection, causing the steel ring to pop out and injure people. The correct method is to lock the tire, lock ring, and retaining ring together with a chain lock before inflation; you can also inflate the side of the retaining ring toward the ground or wall to prevent the rim from popping out and hurting people.

Double Roller Powder Granulator

• The residual oil is not cleaned from the welding oil container. For welding repair oil containers, the residual oil in the container must be cleaned beforehand, otherwise it will cause an explosion during welding. The cleaning method is to use alkaline water or hot water to add vinegar, repeatedly cleaning 2-3 times, and control and dry before applying welding. It cannot be blown dry with high-pressure air to prevent electrostatic sparks from detonation. When welding, open all box covers first. When cleaning large oil tanks such as organic fertilizer making machinery and agricultural machinery, people who enter the tank must wear long-sleeved clothes, and also wear protective belts and signal ropes. The working time inside the tank should not be too long, and there must be someone to look after it outside the tank. Personnel should wash their faces, hands, and mouth after getting out of the tank, and wash their clothes with alkaline water and then with clean water.

organic fertilizer large fermentation pot

• Ignore safety when debugging the engine. When debugging the machine, people approach dangerous parts such as fans, transmission belts, or exhaust pipes, or drop tools or parts on the machine to injure people or damage the machine. Stop the machine as much as possible during commissioning. The lower part of the machine must be turned off during commissioning. Special personnel should be sent to guard the operating mechanism if it is on fire to prevent outsiders from operating agricultural machinery such as organic fertilizer equipment. After debugging, check tools and parts before starting, and send out signals.

The above are the matters needing attention in the maintenance of organic fertilizer processing machine. You need to know more about it. After all, the machine will inevitably be damaged if it is used more often. So this is also to remind everyone to pay more attention to the machine when using it.

The chicken manure dryer is an instrument used for the processing and drying of chicken manure, which can improve the environment of the chicken farm and increase the utilization rate of chicken manure. Pure chicken manure organic fertilizer is based on fresh chicken manure as the main raw material. It is refined after thorough de-dusting, purification, high-temperature drying, concentration and crushing, disinfection and sterilization, decomposition and deodorization. It contains a variety of nutrient elements required by crops. It is confirmed by relevant experts that the nitrogen content is 2.6%, the phosphorus content is 3.5%, the potassium content is 2.5%, the crude protein is 16-25%, and the organic matter is 45%.

Chicken Manure Dryer

Chicken manure dryer equipment play a great role in chicken breeding companies. After large-scale experiments, 100Kg fertilization per mu of wheat can increase yield by more than 20%, vegetable fertilization 100Kg per mu can increase yield by more than 30%, fruit tree fertilization 25Kg can increase yield by more than 40%, and watermelon fertilization 100Kg per acre can increase yield by more than 40%. No longer use other fertilizers. The organic fertilizer is a yellow-brown uniform granular product with little pollution, no odor, easy to use, and high fertilizer efficiency, which is beneficial to improve the soil and overcome the salt-alkali damage caused by long-term use of chemical fertilizers. It is suitable for wheat, rice, peanuts, melons and fruit trees and other crops to improve the quality of crops, improve the quality of melons and fruits, and is beneficial to human health. It is a good-quality fertilizer for the cultivation of pollution-free green food. This product can also be used as a feed additive for feeding fish, cattle, pigs, etc.

manure rotary dryer machine in organic fertilizer production line

The demand for chicken manure fertilizer drying equipment is huge, and it has a foothold in many fields. The chicken manure dryer is suitable for large, medium and small chicken farms and areas where the breeding industry is relatively developed. According to the requirements of drying products, it can be used Different heat sources. After filtering and eliminating old products, the era of high power consumption is gone forever. The new type of chicken manure dryer saves energy. This machine is suitable for chicken manure, duck manure, animal manure, slaughter scraps, etc. with a water content of less than 65%. It has a good effect on opening up feed resources, reducing feeding costs, and reducing environmental pollution. The chicken manure drying machine adopts airflow drying method, which has high thermal efficiency. It can complete deodorization and insecticide sterilization of materials at one time without destroying the quality of the finished product. This machine can dry high-temperature materials below the initial moisture content at one time. The final content is less than 14%.

The rapid development of economy and technology has resulted in a wide variety of commodities on the market. How can we purchase suitable organic fertilizer equipment? FPC will help you:

semi wet material crusher fine parts

A look at the appearance of organic fertilizer production equipment

Although buying machines is not like buying clothes, fashion, generosity and beauty are the top priority. However, devices with poor appearance are also rare for their owners. It can also prove that the manufacturer does not care much about the influence of the external image of its own machine, and it must not be a manufacturer that makes people feel at ease to buy products. Therefore, the appearance depends on the buyer’s wishes as a whole!

SEEC chain plate type compost turner for hadling waste

Second look at the assembly of organic fertilizer equipment

Whether the material of the organic fertilizer production line equipment is steel structure. Whether each welding port is welded uniformly and smoothly, and whether there is any cutting corners. Small problems are the easiest to be ignored by people and often bring bad consequences! Universal coupling is the best choice for roller conveyor shaft, because of its compact structure, flexible operation, and easier disassembly and assembly! Another point: organic How about the fertilizer performance? Because the number of equipment in the organic fertilizer making line is different, the size of the particles must be uniform, so this must be clear!

Organic fertilizer production line

Third look at the safety equipment of organic fertilizer equipment

Safety issues must be considered for organic fertilizer equipment, and safety issues cannot be ignored! The organic fertilizer production line must be designed with safety devices. The circuit line selection must meet the standard, and the power of the whole organic fertilizer production machine must be equipped with sufficient and reasonable capacity to expand. In addition to circuit safety issues, the use of safety issues can not be underestimated, must be equipped with professional operating instructions, there must be a dedicated person to guide the use. The safety of the machine operation should be equipped with protective devices and emergency stop switches in case of unexpected accidents.

The actual use of organic fertilizer machinery and equipment is very important. It is because there are so many steps in the use of mechanical equipment, it will become more convenient in actual operation, and it is the use of the machine age, so they will be more important. With the advancement of science and technology, organic fertilizer machinery are now better used.

Whole set machine in bio organic fertilizer production line

There are many fields that have great demand for them, because their use can meet the needs of these fields. As far as agriculture is concerned, many machinery and equipment are used in this field, and organic fertilizer equipment is one of them, which is used to produce organic fertilizer. We know that the agricultural sector has a huge demand for chemical fertilizers, and the growth of crops needs the help of fertilizers so that they can survive better.

The use of organic fertilizer equipment can bring fertilization needs to crops. This equipment is very convenient to use, and they have a strong degree of automation. Therefore, it also brings great convenience to the operator. Similar to many advanced equipment types such as organic fertilizer equipment, such as BB fertilizer equipment and compound fertilizer equipment, their use has a great impact on the agricultural sector.

fertilizer rotary drum granulator

The use of these equipment is also very effective. Their use can conceal the disadvantages of artificial fertilization. We know that waste is prone to occur, and artificial fertilization and fertilization are not balanced, which will also affect the normal growth of crops.

People who are engaged in agriculture and breeding industry know that fertilization with unripe cow manure has low effect and can cause damage to the rhizomes of crops. Fermented cow dung has high fertilizer efficiency.

Cow dung organic fertilizer production line

If cow dung is made into organic fertilizer, the fertilization effect will be even better. Because cow dung contains a lot of nutrients needed for crop growth, processing and utilization can not only reduce the pollution of cow dung to the environment, and solve the problem of manure treatment in farms, it can also be a good profitable project. If a cow produces about 30-40 kg of excrement per day, a cattle farm with 500 cows can build a small organic fertilizer production line. So what are the production processes of cow dung organic fertilizer, let’s briefly introduce it next.

organic fertilizer large fermentation pot

Fermentation: Add organic solid waste such as straw, wood chips, etc. with moisture content of less than 60% to fresh cow manure, and mix it as an auxiliary material with microbial fermentation inoculants to regulate moisture, aeration, and carbon-nitrogen ratio. The water content of cow dung is controlled at about 68%, and it is fully decomposed, sterilized, deodorized, and dewatered through fermentation equipment. The moisture content of the decomposed material is generally in the range of 30-35%.

Ingredients crushing and mixing: Ingredients crushing and mixing use the ingredient bin to pass the composted materials, and other additives and other raw materials in a certain proportion through the material crusher and horizontal mixer for crushing, proportioning and mixing.

Cow Manure Granulation Machine

Granulation: Use an organic fertilizer granulator to make granules of the treated cow dung.

Screening: The granular material output from the granulation forming system has a certain difference in particle size and needs to be screened and classified. It is recommended to be equipped with an automatic material return system to screen out unqualified large and small particles, convey them through a belt elevator, and send them to the granulator to continue granulation after re-pulverization, which helps to improve the continuous operation capacity of the production line.

Drying: Use organic fertilizer drying equipment to further remove moisture from the material and solidify it to reach the standard moisture content of organic fertilizer.

Cooling: The cooler cools the granular material, which helps the granule storage and quality.

fertilizer single bucket packing machine

Packing: The cooled granular materials are transported into the finished product warehouse through the bucket elevator. Granular materials can be quantitatively weighed and packaged through automatic packaging scales.

Advantages of cow manure organic fertilizer: cow manure organic fertilizer will also add a lot of organic matter to your soil. By mixing this compost into the soil, you can increase the moisture retention capacity of the soil. This reduces moisture, because the roots of the plant can use extra moisture and nutrients when needed. Welcome to leave comments.

The organic fertilizer granulator is the main mechanical facility for granulating the fermented organic fertilizer. There are also a wide variety of organic fertilizer granulators. The well-known ones are extrusion granulators, disc granulators, drum granulators, roller extrusion granulators, flat film granulators, and so on. So how do we distinguish them in our work?

Rotary Drum Fertilizer Granulating Machine

The drum granulator is suitable for organic and inorganic materials. In addition, the equipment is easy to operate, flexible in work, and convenient to maintain.

The disc granulator relies on water spray to granulate, because the granulation rate can reach more than 93%. The pelletizing tray is equipped with three discharge ports, which is convenient for intermittent production operations, greatly reduces labor intensity and improves labor efficiency.

Double Rolloer Granulator for NPK Compound Fertilizer Plant

The particles of the extrusion granulator can be directly bagged. The extrusion granulator is also suitable for metallurgical material particles, refractory material particles, and mineral powder particles. There is no need to add drying equipment when designing an organic fertilizer production line. The investment of the extrusion granulator is small, and the effect is quick, with an annual output of 10,000 to 100,000 tons.

New Developed Goat Manure Compost Pellet Machine

The roller extrusion granulator is a granulating equipment. It is produced by the non-drying process, one-time molding, and the output is 1-1.5 tons/hour and 1.5-3 tons/hour. The organic fertilizer granulator has low investment, quick effect and good economic benefits.

Although there are many types of organic fertilizer granulators, each has its own unique function, and the output will increase if combined with supporting production. After everyone understands these differences, there should be some changes in the use of organic fertilizer granulators.

The small scale organic fertilizer equipment production line can be either a powdery organic fertilizer production process line or a granular organic fertilizer production process line. Among them, the powdery organic fertilizer process line is a component of the granular organic fertilizer process line. Generally speaking, organic fertilizer production lines with an annual output of 20,000 tons (including) and organic fertilizer equipment production lines with an annual output of less than 20,000 tons are all small-scale organic fertilizer production lines. According to the plans of most customers, the small-scale organic fertilizer production line basically has several major production lines with main production capacities of 5,000 tons, 10,000 tons, 15,000 tons, and 20,000 tons.

Granular and powder organic fertilizer production line

Since the powdery organic fertilizer equipment production line is a component of the granular organic fertilizer production line, today we will use the granular organic fertilizer production line to elaborate on the small scale organic fertilizer production line process. Know the process of the powdery organic fertilizer production line.

According to the process stage, the granular organic fertilizer production line is divided into ① crushing process; ② fermentation process; ③ stirring and mixing process; ④ granulation process; ⑤ drying process; ⑥ screening process; ⑦ coating process; ⑧ packaging process.

The process flow of powdered organic fertilizer includes the above-mentioned ① crushing process; ② fermentation process; ⑧ packaging process.

So, what conditions are needed to build a small-scale organic fertilizer equipment production line?

complete organic fertilizer production line

① The construction of small-scale organic fertilizer production lines must meet the requirements of environmental protection policies. Environmental protection is not only the aspiration of the people, but also the policy needs of the development of agriculture and animal husbandry for environmental protection;

②The source of raw materials, the radius around the source of raw materials, determine your plant location, site investment, transportation investment, etc.;

③The type of raw materials, the type determines the detailed equipment used in each process stage, which affects the equipment investment price, etc.;

④The production scale, the annual output of the small organic fertilizer production line from 3,000 tons to 20,000 tons, determines the capacity requirements of the equipment, which affects the price, etc.;

⑤Recycling of resources mainly relies on the recycling and utilization of various agricultural wastes, such as first making fuel and electric energy raw materials, and using the biogas residue as organic fertilizer raw materials;

⑥Other uses of the small-scale organic fertilizer equipment production line process can be used as feed, etc.;

⑦Building site: It is necessary to determine the production site size and site size investment according to the planned production scale.