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Category Archive : equipment for powder organic fertilizer production

What Aspects Should Be Paid Attention to in the Investment of Organic Fertilizer Equipment?

What aspects should be paid attention to in FPC large, medium and small organic fertilizer equipment investment? Analyze the price factors of various types of organic fertilizer equipment. In summary, there are seven basic factors that affect the investment price and production of organic fertilizer.

  • Determine the size of the organic fertilizer equipment. For example, how many tons are produced per year, or how many tons are produced per hour, can the price be determined.
  • Determining the shape of the particles is what kind of granulator to choose. It is powdery, columnar, oblate or standard round. Commonly used equipment for granulating organic fertilizers are: disc granulator, drum granulator, wet granulator, roller extrusion granulator, flat die granulator, ring film granulator. The selection of the granulator should be decided according to the local fertilizer sales market. The particle shape is different, the process of the organic fertilizer equipment is also different, and the price of the organic fertilizer equipment is also different.

Pig Manure Granulation Machine

  • Determine the configuration level of organic fertilizer equipment. The level of configuration is different, the price of organic fertilizer equipment is different, the amount of labor used is different, and the stable and high yield of organic fertilizer equipment is also different: generally higher configuration, automatic batching device, automatic packing device, automatic quantitative feeding device, water Screen dust removal and so on.
  • Determine the type of fertilizer produced. It is compound fertilizer equipment or organic fertilizer equipment. For the same output, organic fertilizer equipment generally takes into account the high water content and the strains are not resistant to high temperatures. The model is generally larger than the compound fertilizer model. There are four types of general organic fertilizers, pure organic fertilizer, organic-inorganic compound fertilizer, biological organic fertilizer, compound microbial fertilizer, and the organic fertilizer equipment is different for different varieties.
  • Selection of fermentation turning machine. The general fermentation forms include stack fermentation, shallow fermentation, deep tank fermentation, tower fermentation, and rotary drum fermentation. The fermentation methods are different, and the fermentation organic fertilizer equipment is also different. Generally, aerobic fermentation with a shallow trough turning machine is used (the advantages of a shallow trough turning machine: conform to the principle of aerobic fermentation, not easy to form anaerobic, fully complete fermentation, and fast fermentation).

Wheel type Compost Turner for Large Scale Composting

  • Determine the level of environmental protection requirements. Places with low environmental protection requirements generally choose to reduce dust and reduce the investment in organic fertilizer equipment. Places with high environmental protection requirements generally choose heavy dust removal and ink dust removal, which can meet the air emission quality standards.
  • The price of each model varies according to the required degree of automation. The price of equipment with high degree of automation is correspondingly high, but it can save manpower.

How Much Does the Small-Scale Chicken Manure Organic Fertilizer Production Equipment Cost?

With the global emphasis on environmental protection, it is required that farms must do harmless treatment of the manure produced, especially in the chicken and pig industries. Most chicken farms are preferred. However, the vast majority of the global chicken industry are small and medium-sized. This means that the market for small-scale chicken manure organic fertilizer production equipment is increasing year by year, so how much does a small-scale chicken manure organic fertilizer production equipment cost? Become a focus of the chicken industry.

Process for Making Powdery Organic Fertilizer from Chicken Manure

A complete set of chicken manure organic fertilizer production equipment is mainly composed of fermentation and granulation, and it is precisely because these two parts affect the overall price of the organic fertilizer production equipment sales industry. For example, small chicken farms do not produce a lot of chicken manure per day. At this time, as a responsible organic fertilizer production equipment sales company, users will be advised to purchase only the fermentation compost turning machine. In this way, farmers only need to invest a small amount of money to meet the needs of the harmless treatment of chicken manure.

For larger and medium-sized chicken farms, old manufacturers and experienced sales staff generally propose custom organic fertilizer equipment. This is because the amount of chicken manure processed is different, the feeding method is different, the surrounding environment is different, and the customer’s budget is different, etc., directly affect the specific configuration of the complete set of chicken manure organic fertilizer production equipment and how much money is required.

complete organic fertilizer production line

The following takes the production of commercial chicken manure organic fertilizer as an example. In simple terms, it can be summarized into the following three commonly used configurations.

  • High configuration: early fermentation part (chicken manure dehydrator, fermentation compost turning machine); late granulation part (semi-wet materialscrusher, horizontal mixing equipment, organic fertilizer pelleting machine, drum drying machine, cooler, drum screen extension, wrapping machine, packaging machine equipment, belt conveyor, etc.).
  • Medium configuration: early fermentation part (manually processed by yourself); late granulation part (semi-wet material pulverizer, horizontal mixer, organic fertilizer granulator, dryer, cooler, drum screening machine,packaging machine equipment, Belt conveyor, etc.).
  • Low configuration: early fermentation part (manual processing); late granulation part (semi-wet materialscrusher, horizontal mixer, granulator/drum screening machine, packaging machine equipment).

For small private chicken farms, if the problem of sales channels can be solved, for example, local and surrounding sales. It is not necessary to use the above commercial organic fertilizer equipment configuration. You only need to buy a fermentation turning machine suitable for the processing capacity. If you need to add organic materials such as straw, vegetation, and medicine residue during the fermentation of the chicken manure compost, then buy a grinder; if you want to make the fermented chicken manure organic fertilizer The appearance is better, you can buy another drum screening machine.

powder organic fertilizer production line

Through this method of purchasing organic fertilizer production equipment with more refunds and less supplements, the purchase cost of small-scale chicken manure organic fertilizer production equipment can be greatly reduced, and the need for harmless treatment of chicken manure can be met. Because it is sold nearby, the fermented chicken manure organic fertilizer does not need to be pelletized, which saves the investment of purchasing pelletizer production line equipment.

Finally, answer the question at the beginning of the article. There is no detailed answer to the question of how much small chicken manure organic fertilizer production equipment costs, because the organic fertilizer production equipment used in different situations is different, and the price of each additional equipment varies greatly. It is recommended that you seek detailed consultation with a strong old manufacturer before purchasing. FPC is an established organic fertilizer equipment manufacturer. We have been dedicated in equipment and production line design and production over 15 years. We can provide you with the professional suggestions. https://www.fertilizerplantcost.com/550000usd-organic-fertilizer-production-line-price/

What Equipment Does the Powdered Small Organic Fertilizer Production Line Include?

The powdery small-scale organic fertilizer production line contains five types of equipment, fermentation equipment-crushing equipment-mixing equipment-screening equipment-packaging equipment. These types of equipment have already met the production of powdered small-scale organic fertilizer production lines.

  • Fermentation turner machine mainly uses livestock and poultry manure: chicken manure, pig manure, cow manure, duck manure, sheep manure, rice bran, wood chips, straw, various straws, peanut shells, mushroom bag and other animal and plant residues, etc. One or more of them are mixed for fermentation, ripening, and decomposition.

  • Organic fertilizer crushing machines.This machine has the same crushing effect on fermented organic fertilizer, sludge, biogas residue, coal gangue and other slag. The high-humidity material shredder makes the whole machine reasonable in structure, easy to install, high in efficiency, significant in energy saving, durable and simple in maintenance.Just wait. This machine is equivalent to two hammers broken and combined into one, which is reasonably combined into a whole. Two sets of rotors are used in series. It has the following characteristics: Double rotors. Two sets of rotors connected in series are crushed by the upper and lower stages. The crushed materials are immediately crushed by the hammer head of the lower-level rotor that rotates rapidly, and the materials in the inner cavity quickly collide with each other and crush each other to achieve the effect of hammer powder and material powder, and they are directly discharged.

  • Mixing machine.This machine has high mixing degree and low residual amount, and it is suitable for mixing compound feed, concentrated feed and additive pre-mixed feed. The specific features are: the materials are fully mixed, thereby improving the uniformity of mixing. The use of a novel rotor structure enables the minimum gap between the rotor and the casing to be adjusted to close to zero, which effectively reduces the residual amount of materials.

The special features of this machine : the rotor design can also crush larger materials, the overall structure is more reasonable, the appearance is beautiful, and the operation and      maintenance  are convenient. In order to make the machine work normally, please read the instruction manual carefully to avoid damage to the machine.

  • Screening equipment. The drum screening machine is a commonly used equipment in the production of compound fertilizer. It is mainly used to separate the finished product and the returned material. It can also realize the classification of the product and make the finished product evenly classified. The machine adopts a combined screen, which is convenient maintenance and replacement, with simple structure, convenient operation and stable operation, is an ideal equipment in the production of compound fertilizer.

  • Packing equipment: It is a new generation of intelligent packaging scale developed by our company. The packaging scale is mainly composed of four parts: automatic weighing device, conveying device, sewing device and computer control. It has the characteristics of reasonable structure, beautiful appearance, stable operation, energy saving and electricity saving, convenient operation and accurate weighing. Computer quantitative packaging scale: The host adopts fast, medium and slow three-speed feeding and special feeding auger structure, advanced digital frequency conversion technology, sampling processing technology, anti-interference technology, and realizes automatic error compensation and correction.

The above are the organic fertilizer production equipment and parameters required by the FPC powdery small-scale organic fertilizer production line. The approximate investment price is 35,000-90,000 US dollars. It is for reference only and can be inquired in detail.