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The roller compactor machine for dry granulation is the main equipment for making compound fertilizer, compound fertilizer and organic fertilizer compound fertilizer. The granulation equipment adopts the normal temperature extrusion process to extrude various raw materials at one time, with high ball formation rate and very little return material, so it is widely used. Moreover, the design of the roller extrusion granulation equipment is reasonable, the operation is simple, the maintenance is convenient, and the operation is stable. The most important thing is that the investment cost is the lowest compared to other pelletizers. The applicable materials are also relatively wide. It can not only process materials in dry powder state such as ammonium chloride, urea, ammonium phosphate, etc., but also process other raw materials for organic fertilizer machines. It has a significant effect in reducing production costs and efficiency, and the price of such a practical double-roll extrusion granulator ranges from three thousand dollars to ten thousand dollars.

Our company has been established for nearly 20 years, specializing in the development and production of fertilizer granulation equipment. The double-roller extrusion granulator produced by our company has reliable quality, real materials and reasonable prices. The main features are as follows:

• Using dry granulation technology to realize the granulation process of various organic fertilizers and compound fertilizers, eliminating the need for drying equipment for wet granulation.
• Compared with the traditional wet granulation process, this process will reduce your investment cost by more than 30%.
• The granulation success rate is as high as 98%, and there is almost no return of materials, which saves production costs.
• The organic fertilizer compound fertilizer particles produced by this equipment have high strength and high density, which are more conducive to transportation and storage.
• Special abrasive tools can be customized according to user needs. The shapes of abrasive tools are diversified and suitable for a variety of industries.

There are a variety of specifications for the roll extrusion granulator, which are mainly determined according to your annual output requirements. Our company has always adopted the factory direct sales model. We are not only selling equipment, but more importantly, solving various production technical problems for customers. We have experienced fertilizer production technical engineers to plan and guide the whole process. You are welcome to call for detailed consultation at any time and let me be your free technical consultant. https://www.fertilizerplantcost.com/double-roller-extrusion-granulator/

A very important feature of the disc organic fertilizer granulator is the ability to classify the particle size. In layman’s terms, when using a disc granulator, there is a fixed requirement for the size of the product. Because the friction coefficient of the feed powder and the smaller particles is large, the bottom silo where materials are often tumbling in the disk can rise to the highest position of the turntable before falling. The larger agglomerates are often on the surface of the bed, and the flow path is relatively short. When operating continuously, the largest agglomerate or product with the required particle size will overflow out of the disk from the surrounding baffle, while the smaller agglomerates and fine powder will remain in the disk and continue to increase the particle size until the required particle size is reached.

The screening function of disc type pelletizer is an important feature of its own, and this feature plays an important role in industrial production. In many occasions, the required products can be obtained directly through this function, without too many subsequent steps, such as sieving. If the particle size requirements of the product are very strict, then as long as the rotating comb screen discharging machine is assembled on the disc granulation drum, a more uniform particle size product can be obtained.

You can get more information about the disc granulator from our website. Click here for more information.

A complete organic fertilizer production line is inseparable from the organic fertilizer granulator. When we build the organic fertilizer production line, we will find that there are many types of organic fertilizer granulators. Different types of granulators also have different functions. So what are the differences between different types of organic fertilizer granulators? Let’s enumerate it below.

Roller extrusion granulator

Counter-roll extrusion granulator: The counter-roll extrusion granulator is the key equipment for compound fertilizer granulation. It has advanced technology, reasonable design, compact structure, novelty and practicality, low energy consumption, and is matched with corresponding equipment. Small production lines can form continuous and mechanized production with a certain capacity. It adopts eugenic formula, does not need to be dried, and is produced at room temperature. The product is rolled into one time, so that the product quality meets the technical index requirements of compound fertilizer. It is a special compound fertilizer and compound fertilizer industry for the production of various crops with high, medium and low concentrations. Renewal products for energy saving and consumption reduction.

Double Rolloer Granulator for NPK Compound Fertilizer Plant

Organic fertilizer disc granulator:

• The structure of the disc granulator is novel and reasonable, with reduced weight and height. The process layout is flexible and convenient, suitable for the transformation of the old factory.
• The inclination of the market can be adjusted. The angle gasket is adopted, which is flexible and convenient to adjust.
• Using unpowered combined scraper integration to reduce auxiliary power consumption.
• The big plate is composed of the plate body and the plate section. Reduce the power of the main motor. The disc section can be adjusted up and down along the disc body. The end of the disc section is a side flange, which can ensure that the material ball is not strained or torn when it is out of the disc.
• New silt dredging design, with unpowered combined scraper for edge and bottom clearing, corner clearing scraper for clearing corners, combined with disc body treatment technology, the effect of dredging and ball formation is good, and there will be no large mud masses. 90% of the ball diameter is 3 -5mm.

Organic fertilizer stirring tooth granulator: This organic fertilizer granulator is widely used for the granulation of organic fertilizer. Due to its high granulation rate, stable operation, sturdy and durable equipment, and long service life, it is chosen as the ideal product by the majority of users. The internal rotary tooth granulator developed and produced by our unit has four specifications: Φ400, Φ600, Φ800, Φ1000, and can also develop and produce other specifications of stirring tooth granulators according to user requirements. The shell of the granulator is made of thickened seamless steel pipe, which is durable and never deformed. Coupled with a stable base design, it runs more smoothly.

The above is the difference between the several organic fertilizer granulators that I have explained to you. These organic fertilizer granulators are the more commonly used types of granulators. The above detailed explanation can help you according to your own situation. , And effectively help everyone to set up a suitable organic fertilizer production line. Welcome domestic and foreign fertilizer manufacturers to come to our website for consultation. https://www.fertilizerplantcost.com/

In recent years, the global NPK compound fertilizer market has seen tremendous growth, because people are increasingly aware of the urgency and necessity of balanced fertilization, and the development of NPK compound fertilizer production technology and formula has also played a certain role. In addition, NPK compound fertilizers usually have more premium space than single fertilizers. Therefore, many manufacturers put NPK compound fertilizers with more premium space than single fertilizers. Therefore, many manufacturers have included NPK compound fertilizers in their product portfolios.

The common granulation technology of compound fertilizer includes drum granulation, disc granulation, spray granulation, tower granulation and so on.

The high-tower nitrate rotating granulation method produces high-concentration nitro compound fertilizer. This technology sprays nicotine, phosphorus and potassium melts from the top of the tower, cools and agglomerates into granules during the landing process. In ammonium nitrate production enterprises, the use of high tower melting granulation method to produce compound fertilizer has the following advantages:

First, it can directly use concentrated ammonium nitrate solution and crushed solid ammonium nitrate for crushing to produce compound fertilizer. This operation simplifies the production process and ensures production safety.

Secondly, the melt rotating granulation process makes full use of the heat energy of the ammonium nitrate concentrate, the moisture content of the material is very low, and the drying process is not required, which greatly saves engineering consumption.

Drum granulator is the most widely used compound fertilizer processing equipment in compound fertilizer production. The formula limit is relatively small, and partial ammoniation can also be used. For most types of equipment, the production line can use 2-3 million units, the daily output is more than 280-400 tons, and the formula is more than 500 tons. Due to the small formula limit, high output, low investment, short construction period and other advantages, drum granulation technology is favored by many compound fertilizer manufacturers. And it is adopted by more and more compound fertilizer manufacturers. Using this method, we can use a drum granulator to complete the production process.

FPC independently develops and produces a complete set of fertilizer equipment such as fermentation equipment, drying equipment, granulation equipment, screening system, and batching system suitable for the production of organic fertilizer and bio-organic fertilizer. Welcome to visit our official website. https://www.fertilizerplantcost.com/npk-fertilizer-plant-cost/

FPC disc granulator has the following advantages: high spheroidization rate, high roundness and strength of particles, intuitive operation, convenient maintenance, etc.

The working principle of the disc granulator: The powdered fertilizer is evenly moistened by the atomized water in the double-shaft mixer to form a spherical core with a uniform particle size, and then sent to the spherical disc for granulation. The moisture content of raw materials should be controlled at 12~14%. Most of the water should be added in the double-shaft mixer, and only a small amount of supplemental water should be added to the ball pan, and the supplemental water amount should be controlled at about 0~3%. Dry powder granulation is directly added to the ball-forming disc, and an appropriate amount of water is sprayed. After the raw material ball core enters the ball-forming disc, it moves along a parabola under the action of centrifugal force, friction and gravity in the disc. Due to the cohesiveness and plasticity of the material, the cores adhere to each other and gradually grow up during the movement. When the inclination angle of the ball disc, the high speed of the disc edge and the water content are constant, the material balls of different particle sizes will leave the disc edge and roll down at different detachment angles due to different gravity. The material ball continuously pushes the water out of the surface during the continuous rolling process. Due to the cohesiveness of the material and the natural volatilization of the surface liquid film, the material ball has a certain strength, and then with the rotation of the inclined plate body The edge of the disc is discharged out of the disc.

Stirring-teeth granulator:

The new type of organic fertilizer granulator is also called a spiral stirring tooth structure due to its internal structure , Granulation, spheroidization, densification and other processes, so as to achieve the purpose of granulation. The particle shape is spherical, the particle size is generally between 0.3-3 mm, and the granulation rate is 90%. The size of the particle diameter can be appropriately adjusted by the mixing amount of the material and the spindle speed. Generally, the lower the mixing amount, the higher the rotation speed, and the larger the particle size. Small, and vice versa. Application range: This machine is especially suitable for the granulation of light and fine powder materials. The finer the basic particles of the fine powder material, the higher the sphericity of the particles, and the better the quality of the pellets. It is generally required that the particle size of the material before granulation should be less than 200 mesh. Typical application materials: chicken manure, pig manure, cow manure, carbon black, clay, kaolin, etc.

It is dedicated to the granulation of municipal solid waste organic fermented fertilizer such as manure, compost, green manure, sea manure, cake manure, grass charcoal, soil and miscellaneous manure, three wastes, microorganisms, etc. The particles are spherulites. The granulation rate of the machine is as high as 80-90%, and it is suitable for a variety of different formulas. The compressive strength of organic fertilizer is higher than that of discs and drums. The rate of large balls is less than 15%. The uniformity of particle size can be customized according to user requirements. It is adjusted through the stepless speed regulation function of this machine. This machine is suitable for the direct granulation of organic fertilizer after fermentation, which saves the drying process and greatly reduces the manufacturing cost.

Click here to get cost-effective and efficient granulation machine. https://www.fertilizerplantcost.com/new-type-organic-fertilizer-granulator/

Brief introduction of BB fertilizer production process:

1. The nitrogen, phosphorus, potassium, filler and other raw materials are transported to the relevant silos.
2. After weighing by each automatic metering device, it is sent to the premixer.
3. It is transferred to the horizontal BB fertilizer mixer (intermittent and continuous), the particles rotate through the horizontal BB fertilizer mixer to form an irregular curtain, and the evenly mixed particles incline slowly along the direction of the mixer. The discharge port rolls.

4. Transfer to the finished product bin, slide into the automatic packaging scale for weighing, packaging and warehousing.

The key to the production of BB fertilizer (mixed fertilizer) is as follows:

Follow the rules of chemical compatibility.

1. After mixing different base fertilizers, some reactions will reduce the critical relative humidity (CRH) and make the products absorb moisture and agglomerate. For example, urea and ammonium nitrate cannot be mixed directly. Because the CRH of the mixture is only 18.1%, most areas will absorb moisture, and some reactions will even cause nutrient loss, such as ammonium nitrogen (ammonium nitrate, ammonium sulfate, ammonium phosphate, etc.).

It should be mixed with alkali fertilizer with strong chemical activity (such as hot phosphorus fertilizer and potassium fertilizer) to avoid the loss of ammonium nitrogen (NH4-N). The addition of neutralizing agent (such as limestone, dolomite powder, etc.) in the mixed fertilizer also caused nitrogen loss.

2. Superphosphate and ammonium nitrate are mixed to form calcium nitrate [Ca (NO3) 2], which makes BB fertilizer (mixed fertilizer) viscous.

New Type Organic Fertilizer Production Line

3. When superphosphate is mixed with urea, crystal water will precipitate, but ammoniated superphosphate can be mixed with ammonium phosphate to obtain stable synthetic fertilizer. Ammonium superphosphate is mixed with ammonium nitrate or urea and chlorinated. The product made from potassium is more dry and has better fluidity than that made from granular calcium.

The dry liquid mixed fertilizer with nutrient concentration more than 50% can be obtained by using ammonium phosphate formula, and the qualified calcium phosphate is only 25% ～ 31%. Calcium is mixed with ammonium sulfate. It starts to heat up, then it settles, the water gets wet and forms a hard lump.

Strictly use of grain based fertilizer to reduce secondary separation

1. The strength of basic granular fertilizer should be guaranteed first. Its static strength should not be less than 2 × 106pa, can bear the extrusion, friction and other external forces in the production process without pulverization.

2. The grain size range of each base fertilizer is – 6 + 16 mesh, and the dosage of each material is between 25% and 45%. When the difference of the middle particle size of different components is less than 10%, the mixture will not be separated again. In addition, the turbulence and storage in the mixing process are reduced, and the soft mixing is realized, which can effectively reduce the segregation and secondary separation of the mixed products. More details, go to https://www.fertilizer-plants.com/fertilizer-blender/

Potassium dihydrogen phosphate

Potassium dihydrogen phosphate is a kind of high concentration phosphorus potassium binary compound fertilizer, pure white or grayish white crystal, nutrient is 0-52-34, small hygroscopicity, good physical properties, soluble in water, water solution ph3-4, expensive.

Potassium dihydrogen phosphate is suitable for seed soaking, seed dressing and topdressing. The soaking concentration was 0.2% and the soaking time was 12 hours. Soybean and wheat were soaked in 30kg and 50kg solution, respectively. Seed dressing is usually sprayed with 1% concentration and seed mixed on the same day. The spraying concentration was 0.2% – 0.5%, and 50kg-75kg solution was used every 667m2. Choose to spray the leaves on the ground on a sunny afternoon without dripping. Wheat at jointing booting stage and cotton before and after flowering were sprayed three times. Spraying 0.5% potassium dihydrogen phosphate solution during fruit expansion and coloring has a good effect on improving product quality.

Go here to find more solutions.

Potassium nitrate is usually called pyronitrate. It is recrystallized from sodium nitrate and potassium chloride or extracted from nitroso. Its molecular formula is KNO3. It contains 13% N and 46% K2O. Pure potassium nitrate is white crystal, crude product is slightly yellow, hygroscopic, soluble in water, chemical neutral, physiological neutral fertilizer. It is easy to explode at high temperature and belongs to flammable and explosive substances.

It is suitable for dry land, generally 5-10 kg / 667 m2. It has a good effect on potato, tobacco, beet, grape, sweet potato and other crops that prefer potassium rather than chlorine frost. It has a good response in legume crops. If it is used for other crops, it should be combined with element nitrogen fertilizer to improve fertilizer efficiency. Potassium nitrate can also be used as root topdressing, and the suitable concentration is 0.6% – 1%. In arid areas, it can also be applied with organic fertilizer, the dosage is about 10kg / 667m2.
As the N: K2O ratio of potassium nitrate is 1:3.5, the content of potassium is higher, so the calculation of fertilizer should be based on the content of potassium.

The granulator granulates better quality particles, users can external vacuum cleaner, meet the requirements of environmental protection.
This new two in one organic fertilizer granulator is used in the 200 t / D organic fertilizer combination granulation production line with a production capacity of 1-20 T / h.

Pan Granulation Compound Fertilizer Production Line

It is a two in one granulator for organic fertilizer and compound fertilizer, so it is also used in the 200 t / D compound fertilizer combination granulation production line.

Its working powder is 42.6 to 80 kW, easy to clean the inner wall of the shell. Working principle: the material first enters the first granulation section from the uniform feeding section, and then is prepared for granulation through the high-speed adjustable mixing knife, and then pushed to the second granulation section.

Granulation material in the secondary granulation section, through the internal mixed teeth secondary granulation and outer cylinder forming, to achieve the purpose of granulation, so that the particles have better quality assurance.

We have designed the suction and discharge ports in the silo, users can connect the vacuum cleaner to meet the environmental emission requirements. We also designed the nozzles for observation doors and spray pipes. Users can spray liquid into the particles in the roller according to the particle size requirements.

More details, welcome go to https://fertilizergranulatormanufacturer.com/

China is a big agricultural country, so it is urgent to promote the application of bio organic fertilizer. Need the help of organic fertilizer granulator. At present, the soil on the land uses inorganic fertilizer for a long time, which leads to soil densification and fertility reduction, especially soil acidification. The shortcomings are already obvious.

Good organic fertilizer equipment can help farmers produce more and better bio organic fertilizer. It is very important to help the soil restore the natural ecological balance, which is mainly reflected in the following aspects:

(1) With the help of inorganic fertilizer equipment, chicken manure can be cleaned and transported at any time. Fresh chicken manure is processed by a series of inorganic fertilizer consuming equipment, such as composter, semi wet material crusher, mixer, dryer, etc. The second is to completely kill all kinds of pathogens in chicken manure, eggs, grass seeds and so on.

New Type Organic Fertilizer Production Line

The third is to remove the harmless substances in chicken manure, chicken residual drugs and avian influenza virus. In this way, the maximum increase in air purification and environmental, human, animal damage and loss.

(2) Faeces and faeces that are beneficial to human health are high in sulfur and ammonia, which can breed mosquitoes, flies and spread various diseases. After the disposal of inorganic fertilizer consumption equipment, it plays a corresponding preventive role in human life and well-being.

(3) As the export indexes of agricultural products exceed the standard, which indirectly affects the export of foreign agricultural products in China, the urgent task is to consume high-quality agricultural products and enhance the competitiveness in the international market.
(4) Increase the income of farmers and solve the employment problem of rich labor force. The inorganic fertilizer consumed by organic fertilizer equipment has changed the quality of agricultural products, improved the yield, brought higher income to farmers, solved part of the unemployment problem in China, and slowed down the pace of farmers’ becoming rich and wealthy.

China constantly advocates green food, pollution-free food and inorganic food, and advocates green environmental protection. The emergence of inorganic fertilizer consumption equipment provides a fundamental guarantee for such food in China, and also makes the use of inorganic fertilizer more and more widely. It is a health and well-being disease in China. Rapid development has made great contributions.

Production process of organic fertilizer:

In the organic fertilizer production line, different organic fertilizer granulators will be equipped. Organic fertilizer production line is different from NPK production process. Fertilizer mixers and fertilizer crushers handle raw materials. We can use chain crushers and horizontal mixers to process organic materials. In order to produce organic fertilizer granulator, fertilizer granulator must be equipped in the process of fertilizer manufacturing.

Bio organic fertilizer production line:

There, in the bio organic fertilizer production line, we can use the fertilizer granulator to complete the granulation process. We can design different types of fertilizer granulator, and we can choose the appropriate type of fertilizer granulator to complete the granulation process. More detailed info, welcome go to https://www.fertilizer-plants.com/bio-fertilizer-manufacturing/

Having a superior comprehension of the compound fertilizer creation line measure assumes exceptionally huge part for the clients speculation and compound compost producing. Presently the fundamental creation techniques for granular compound compost are slurry strategy, strong grinding strategy, liquefying strategy, and so on Presently we will give a short presentation of the most generally utilized strong crushing strategy.

Brief Introduction of Solid Fertilizer Granulating Method

The strong grinding technique utilizes single base compost like urea, ammonium chloride, ammonium sulfate, potassium chloride, and so forth as crude materials as indicated by a specific extent to blend together(mainly controlled by the neighborhood market interest and soil discovery results).

At that point consistently blends the very much dispensed crude materials with our compost blending machine, and pounds them to a specific fineness. Next is the major and fundamental advance—pulverizing, here you need the rotary drum grinding machine. The materials are ship off the crushing machine by the belt transport, and through a progression of humidifying, warming cycle to agglomerate and shape particles. Here the particles are only the semi-completed items, they additionally require further preparing including drying, screening, cooling and bundling. At last after every one of these techniques, you can get the top notch compound manure items.

Advantages of Solid Granulating Method

1. The crude materials are anything but difficult to get by receiving the strong pulverizing technique, and the preparing is moderately straightforward.
2. Progressed and develop innovation for modern compound compost creation.
3. Less speculation, low creation cost and exceptional yields.
4. Has a place with second preparing of the base compost, so practically no ecological contamination issues existed.

Information From: https://fertilizerplantequiment.com/