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How Does the Groove Type Fermentation Turning Machine Work?

Trough type fermentation turning compost machine, also known as track type turning machine, is suitable for aerobic fermentation and can be used in conjunction with solar fermentation chambers, fermentation tanks, and transfer machines. It can be used with the transfer machine to realize the function of one machine with multiple slots. The matching fermentation tank can continuously or batch fermentation production materials. The trough turning compost machine produced by FPC has the advantages of high efficiency, stable operation, sturdiness and durability, and uniform fermentation. Trough-type fermentation compost turning machine is an indispensable equipment for pig farms to achieve zero emissions. In order to meet the qualified evaluation criteria of the environmental impact of the pig farm, this equipment is needed. It can not only meet the needs of the pig house, but also bring additional income to the pigs, convert the manure into organic fertilizer for sale, and increase the manure. the value of.

Groove type compost turner in stock

The use of animal manure compost turning machine can give full play to the function of mixing materials. In the fermentation process of organic fertilizer raw materials, a certain amount of organic fertilizer starter needs to be added to meet the requirements of water, acid and alkali. The turning compost machine can make the mixing operation uniform and achieve the purpose of thorough mixing. It can also improve the air permeability of the raw materials, make the raw materials fluffy and disperse, can absorb oxygen in the air, and accelerate the increase of the temperature of the fertilizer pile. If the temperature is too high, the temperature can be lowered even if the turning and polishing machine is used to control the temperature, thus forming an alternating state of medium, high and low temperature, which is beneficial to the growth and reproduction of microorganisms.

on-site groove type compost turning machine

The groove-type compost turning machine is composed of driving device, lifting device, walking device, turning and polishing gear, transfer machine and other main components. The motor directly transmits the power to the cycloid reducer, and then turns and rolls through the sprocket. The mixing blades on the main shaft are distributed in a spiral shape. The materials in the fermentation tank can be rotated and stirred to a distance of 1m, which has the effect of rapid rotation and uniform mixing, realizing full contact between the materials and the air, and making the fermentation effect of the materials better.

Features And Advantages of 10m Organic Fertilizer Large-Span Wheel Type Compost Turning Machine

The large-span wheel turning compost machine is suitable for the fermentation and turning of organic wastes such as pig, cattle, mutton and chicken manure, sludge garbage, sugar factory filter mud, slag cake and straw sawdust. It is widely used in organic fertilizer plants, fermentation and dewatering operations in compound fertilizer plants, sludge garbage plants, gardening farms, and bisporus mushroom plantations.

Compared with the traditional trough type turning compost machine, it saves space greatly. It has dead corner turning, wide turning and turning range, deep turning and turning depth, uniform turning, and high turning compost efficiency.

Large Scale Compost Turner

Large Scale Compost Turner

Advantages of organic fertilizer large-span wheel type compost turning machine

High turning depth: the turning depth can reach 1.5-3 meters.

Large turning span: its maximum turning width can reach 30 meters wide.

Low energy consumption for turning compost: using a unique energy-saving and high-efficiency transmission structure, the energy consumption of the traditional organic fertilizer turning compost machine is reduced by 70% under the same workload.

No dead corners during turning: The wheel is turned symmetrically, and there is no dead corner turning under the displacement of the speed-adjusting shift trolley;

High degree of automation: equipped with a fully automated electrical control system, no personnel operation is required during the operation of the equipment.

large scale wheel type compost turning machine

large scale wheel type compost turning machine

Features and advantages of 10m organic fertilizer large-span turning compost machine

  • Automated control

The control cabinet is centrally controlled, which can realize manual or automatic control functions.

  • Compact structure, advanced technology

The use of some beneficial microorganisms can promote the rapid decomposing of organic waste such as animal manure. Using unique trough continuous aerobic fermentation technology, the organic waste can be quickly decomposed, dewatered, sterilized, and deodorized to achieve the purpose of harmlessness, resource utilization and reduction treatment, with low energy consumption and stable product quality. Applicable aerobic fermentation is suitable for aerobic fermentation, and can be used with solar fermentation chambers, fermentation tanks and moving machines. It can be used in conjunction with the moving machine to realize the function of one machine with multiple slots.

  • Rugged

The tooth extraction is sturdy and durable, and has a certain ability to crush and mix materials.

The production volume of wheel-type turning compost machine is relatively large, which is mainly suitable for large-scale organic fertilizer production lines, and the price is relatively higher. The price of large-span wheel-type turning compost machine is generally between 30,000 and 40,000 US dollars.

How Much Does the Small-Scale Chicken Manure Organic Fertilizer Production Equipment Cost?

With the global emphasis on environmental protection, it is required that farms must do harmless treatment of the manure produced, especially in the chicken and pig industries. Most chicken farms are preferred. However, the vast majority of the global chicken industry are small and medium-sized. This means that the market for small-scale chicken manure organic fertilizer production equipment is increasing year by year, so how much does a small-scale chicken manure organic fertilizer production equipment cost? Become a focus of the chicken industry.

Process for Making Powdery Organic Fertilizer from Chicken Manure

A complete set of chicken manure organic fertilizer production equipment is mainly composed of fermentation and granulation, and it is precisely because these two parts affect the overall price of the organic fertilizer production equipment sales industry. For example, small chicken farms do not produce a lot of chicken manure per day. At this time, as a responsible organic fertilizer production equipment sales company, users will be advised to purchase only the fermentation compost turning machine. In this way, farmers only need to invest a small amount of money to meet the needs of the harmless treatment of chicken manure.

For larger and medium-sized chicken farms, old manufacturers and experienced sales staff generally propose custom organic fertilizer equipment. This is because the amount of chicken manure processed is different, the feeding method is different, the surrounding environment is different, and the customer’s budget is different, etc., directly affect the specific configuration of the complete set of chicken manure organic fertilizer production equipment and how much money is required.

complete organic fertilizer production line

The following takes the production of commercial chicken manure organic fertilizer as an example. In simple terms, it can be summarized into the following three commonly used configurations.

  • High configuration: early fermentation part (chicken manure dehydrator, fermentation compost turning machine); late granulation part (semi-wet materialscrusher, horizontal mixing equipment, organic fertilizer pelleting machine, drum drying machine, cooler, drum screen extension, wrapping machine, packaging machine equipment, belt conveyor, etc.).
  • Medium configuration: early fermentation part (manually processed by yourself); late granulation part (semi-wet material pulverizer, horizontal mixer, organic fertilizer granulator, dryer, cooler, drum screening machine,packaging machine equipment, Belt conveyor, etc.).
  • Low configuration: early fermentation part (manual processing); late granulation part (semi-wet materialscrusher, horizontal mixer, granulator/drum screening machine, packaging machine equipment).

For small private chicken farms, if the problem of sales channels can be solved, for example, local and surrounding sales. It is not necessary to use the above commercial organic fertilizer equipment configuration. You only need to buy a fermentation turning machine suitable for the processing capacity. If you need to add organic materials such as straw, vegetation, and medicine residue during the fermentation of the chicken manure compost, then buy a grinder; if you want to make the fermented chicken manure organic fertilizer The appearance is better, you can buy another drum screening machine.

powder organic fertilizer production line

Through this method of purchasing organic fertilizer production equipment with more refunds and less supplements, the purchase cost of small-scale chicken manure organic fertilizer production equipment can be greatly reduced, and the need for harmless treatment of chicken manure can be met. Because it is sold nearby, the fermented chicken manure organic fertilizer does not need to be pelletized, which saves the investment of purchasing pelletizer production line equipment.

Finally, answer the question at the beginning of the article. There is no detailed answer to the question of how much small chicken manure organic fertilizer production equipment costs, because the organic fertilizer production equipment used in different situations is different, and the price of each additional equipment varies greatly. It is recommended that you seek detailed consultation with a strong old manufacturer before purchasing. FPC is an established organic fertilizer equipment manufacturer. We have been dedicated in equipment and production line design and production over 15 years. We can provide you with the professional suggestions. https://www.fertilizerplantcost.com/550000usd-organic-fertilizer-production-line-price/

Advantages of Organic Fertilizer Chain Plate Type Whole Trough Turning Machine

Organic fertilizer chain plate type whole groove turning machine has obvious effect on promoting the maturity of organic fertilizer fermentation. The slot width of the trough chain plate turning machine ranges from 2 meters to 12 meters. The fermentation cycle is short, daily processing and annual production capacity are large. There is no need to configure a high-pressure forced oxygen supply system. There is no dead corner to supplement the material with oxygen. The material layer has strong penetrating power of oxygen supply, and the alcohol is evenly distributed, which can make the material move in the trough, and can also automatically discharge the material when it is stacked. The innovation of the machine is to make full use of the design of the deep pond to realize automatic discharge, and to use the limited ground area to use organic waste to treat large-scale harmlessly has become a reality.

SEEC chain plate type compost turner for hadling waste

The advantages of the trough chain plate turning machine are specifically manifested in:

  • The lifting chain of the chain-plate turning compost turner adopts a special chain, which has a long service life and is safe and reliable; the lifting mechanism is hydraulically driven, and the operation is stable and reliable.
  • The chain-plate type turning compost machine adopts intelligent and automatic control of the turning process of the fermentation material. The design of one machine and multiple tanks realizes the integrated innovation of large-scale production, with small floor space, low energy consumption, large production capacity, and stacking speed. Fast, wide adaptability of raw materials, stable product quality.
  • The chain-plate stacker has a larger equipment span and a deeper throwing scale. When turning, the material stays on the pallet for a long time, is scattered at a high position, is in full contact with the air, and is easy to fall off. Through the horizontal and vertical displacement, the turning operation at any position in the tank can be realized, and it is flexible.
  • Adopting tank-type continuous aerobic fermentation technology to quickly decompose, dewater, sterilize, and deodorize organic wastes to achieve the purpose of harmlessness, resource utilization and reduction treatment. The fermentation cycle is short and the energy consumption is low. , Product quality is stable.
  • The chain-plate stacker does not need external ventilation, provides sufficient oxygen, inhibits anaerobic bacteria, and thoroughly controls the occurrence of odor.
  • Equipped with a moving machine to change the slot can realize the multi-slot operation of a turning compost equipment.

chain plate type compost turner

There are many types of chain plate type compost turner in FPC. Welcome to our website for detailed consultation. https://www.fertilizerplantcost.com/chain-plate-type-compost-turner/

Operational Requirements And Maintenance of Ground Wheeled Compost Turner

The ground wheeled compost turner equipment is a device that uses modern technology to convert agricultural wastes, livestock and poultry manures and organic household garbage into bio-organic fertilizers. Its processing objects are stacked materials stacked on cement roads. It is the dry material of livestock and poultry manure after solid liquid separation. It is turned back and forth through the ground wheel turning machine to increase the contact area between the material and oxygen and shorten the time for organic fertilizer to become fertilizer!

The ground-wheeled compost turner adopts a four-wheel walking design, which can be driven forward, backward, and turned by one person. During driving, the whole vehicle rides on the long strip of fertilizer that was piled up in advance, and the rotating knife shaft hung under the frame performs the mixing, fluffing, and shifting of the fertilizer-based raw materials. Shaped piles. It can be carried out in an open field or in a workshop.

The ground wheeled compost turner is a turning compost device for ground stacking and fermentation. Under the right conditions of the feed moisture, the materials can be heated quickly and produce high temperature fermentation. The high temperature above 55 ℃ can be maintained for several days.

4-wheel type windrow compost turner

The specific operation requirements of the ground wheeled compost turner:

  • The compostingground must be flat and solid, and there must be no uneven surface larger than 50mm in the operation area. The length is not limited, and the width should ensure that the machine can turn around.
  • The width of the raw fertilizer to be mixed shall not exceed 2000mm, and the height shall not exceed 800mm, and it shall be stacked in a straight line.

efficient parts of SX compost turning equipment

Maintenance and maintenance of ground wheeled compost turner:

  • General maintenance (working for 10 hours) check, tighten the connecting bolts and nuts, and check whether the oil drain plug is loose.
  • Check the cotter pins at all parts and see if there are any defects. If necessary, replace the cotter pins with new ones. The cotter pins shall not be replaced by other objects.
  • Check whether the changing knife is defective and whether the fastening bolts are loose, and if necessary, make up and tighten them.
  • Clean the hardened attachments on the ground wheel type compost turner.
  • After the ground wheeled compost turnerhas been working for one season, replace the gear oil of the reduction box, check the bearings of all parts, disassemble and clean, apply new butter, install it, and replace it if it is severely worn.
  • Check whether the scimitar is worn to different degrees, and replace it with a new one if necessary.
  • The ground wheel type compost turner will not work for a long time, and all exposed parts should be oiled to prevent rust, and should be covered when placed outdoors.

FPC produces windrow type compost turner machine with different types and techinical parameters. Customers can buy ideal fertilizer  compost turner machine at the best cost. Welcome to our website for consultation. https://www.fertilizerplantcost.com/self-propelled-compost-turner/