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What Is the Principle of Making Organic Fertilizer by Self-Propelled Turning Machine?

The self-propelled compost turning machine adopts hydraulic transmission, adopts domestic advanced high-power diesel engine, four-speed operation, and controllable turning width, which can effectively combine the crushing, mixing and stirring of bio-organic materials to provide a better aerobic environment for the fermentation of materials.

Introduction to the operation steps of the self-propelled turning compost machine

• Mix the straw, manure and fermented organic fertilizer bacteria liquid and stir evenly;
• Pile up the mixed materials and cover them with straw mats. Please note that the organic fertilizer fermentation is aerobic fermentation, and there is no need to build a completely sealed factory building or a large covered roof.
• Adjust the water content, and the humidity of the mixture should be 40%-50%. The judgment method is: knead the mixture into a ball without dripping, and then loosen it to disperse.
• Automatically advanced turning machine turns and mixes. Usually, it needs to be turned over on the third day of fermentation. If you need to match the corresponding fermentation auxiliary materials during the fermentation, you can sprinkle the starter of the fermented organic fertilizer to help the fermentation; the same operation can be carried out on the seventh day until the fermentation is completed; usually, the decomposition of the organic fertilizer can be 10-15 Finished in days.

Advantages of self-propelled turning compost machine

• The design concept of ergonomics, mechanical substitution of labor, and people-oriented emphasizes human-machine coordination, simplifies operating procedures, and improves the overall safety of product design.
• Product intelligence has begun to take shape. Self-propelled turning compost machines, as the main equipment type for fermentation turning compost operations, must adapt to the increase in costs brought about by the rapid increase in labor costs, and realize intelligence under the impact of new technologies, new processes and new requirements.
• Pay attention to the processing and production of product details, which inevitably requires improving the overall stability and quality of the product. How to make the self-propelled turning machine stand out in the future competition? So quality is the lifeline of the product. Only through the continuous improvement of product quality, the coordination of people and equipment, and the continuous optimization of product details, can the self-propelled trigger adapt to the needs of organic fertilizer processing plants under the new form and improve user experience.

FPC produces two types of self-propelled compost turner machines. They are crawler type compost turner and movable compost turner. Click this link to get more information about this fermentation machine. https://www.fertilizerplantcost.com/self-propelled-compost-turner/

Compared with the traditional trough-type compost turning machine, the large-scale wheel type compost turning machine has a new breakthrough in the problem of the turning span. From the perspective of energy saving, the wheel type turning machine is highly efficient. The energy-saving transmission mechanism drives two large-diameter turning wheels. Therefore, the wheel type-type turning and machine can turn organic materials without dead ends. The FPC wheel type fermentation machine is equipped with an adjustable speed displacement trolley to complete the large-span tipping operation with low energy consumption.

The hydraulic lifting system of the wheel type compost turner machine can automatically lift the turning plate to ensure that the equipment can move without obstacles. In addition, the supporting fully automated electrical control system further ensures that the equipment is easy to operate, safe and stable, and different models can be customized according to customer needs.

Compared with the traditional trough-type compost turner machine, the 20-meter large-span wheel type compost turning machine greatly saves space. It has no dead ends, wide turning range, deep turning depth, uniform turning, and high turning efficiency. The wheel type trough type turning machine is suitable for aerobic fermentation and can be used in conjunction with solar fermentation chambers, fermentation tanks and moving machines. It can be used with the moving machine to realize the function of one machine with multiple slots. It can be used for continuous discharging and batch discharging with the matching stale grains, with high efficiency, stable operation, firmness and durability. The control cabinet is centrally controlled, which can realize manual or automatic control functions. The shovel is sturdy and durable, and has certain functions of breaking and mixing materials. The limit travel switch plays a safety and limit function.

FPC manufactures many specifications of wheel type compost turner machine for organic fertilizer production customers. Welcome to our official website to get efficient organic fertilizer fermentation machines. https://www.fertilizerplantcost.com/groove-type-compost-turner/

The turning depth of the chain plate turning machine is 1.8-2 meters, and the turning depth of the general rake-tooth turning machine is 0.6-1.5 meters. The chain plate turning machine occupies a small area and is more efficient.

Equipment advantages of chain plate turning machine: this chain type turning pile mixer has the advantages of high crushing efficiency, uniform mixing, thorough pile turning, and long moving distance. New type chain plate compost turning machine has compact structure and advanced technology. It uses some beneficial microorganisms to promote the rapid decomposing of organic waste such as livestock and poultry manure. It adopts unique pond continuous aerobic fermentation technology to make organic waste. The materials are quickly decomposed, dewatered, sterilized, and deodorized to achieve the purpose of harmlessness, resource utilization and reduction treatment, low energy consumption, and stable product quality.

Installation and commissioning of chain plate type stacker machine.

• After all the parts of the chain conveyor equipment are installed and assembled, we need to fix the conveyor chain plates in place to ensure that the legs, columns, and platforms of the conveyor are fixed with chemical anchors. This step is very important. The work is safer only when the equipment is relatively stable, so we must carry out this work well.
• After the last step of the chain conveyor is completed, we should not slack, but also check all the bolts in general, do a thorough fixation to ensure that each screw is fixed. If there is a screw that we do not fasten well, it may cause safety hazards.
• The axis of the chain conveyor, the drive roller and the reversing roller must be vertical to the vertical center line of the frame, otherwise it cannot rotate flexibly, so these three items must be checked clearly , This is also a very important one.
• The chain conveyor should check the tension of the conveyor chain. If the tension to be checked, we need a set of data. The tension should be 1% to 1.5% of the captain. In the meantime, this is more appropriate. We need to keep this data well. If it is out of this range, we have to adjust it in time.
• The chain conveyor has a rope pull switch to be installed on one side of the equipment, and a steel wire rope should be connected between the two switches, and the tightness can be adjusted by yourself.
• There is also a switch on the chain conveyor, which is a deviation switch, which can be installed on both sides of the head and tail, and it is also installed in pairs. The specific position can be according to the instructions.

There many organic compost turner machine in FPC. Welcome to our  website for ideal fermentation machine. https://www.fertilizerplantcost.com/chain-plate-type-compost-turner/

In the production of biological fertilizer, the first thing is to compost manure. Why do we use a dumper for manure composting? This is a problem that many friends who see the fermenter for the first time will encounter. The reason why there is such a doubt is that we have been using the traditional manure composting fermentation method for many years. Most of them see a pile of feces where they are not in the way, or dig a pit and put it in the pit. However, it is not known that this treatment method is difficult to achieve complete fermentation of feces, and the application of incomplete fermentation feces will cause great harm to crops.

The following is a summary of the reasons for using fermentation dumper in fecal composting in organic fertilizer production:

1. Help oxygen enter

It is often said that the method of ventilation and compost fermentation is aerobic fermentation. The aerobic fermentation process requires a lot of oxygen. After a period of natural fermentation, the oxygen in the pile will gradually decrease, making the fermentation speed slow down. With the car dumper, the oxygen in the compost can be fully ventilated during the car dumper.

large scale wheel type compost turning machine

2. Reduce the temperature

For traditional fertilizers, when the shovel is turned every other time, white smoke will be found. This white smoke is water vapor, which takes away heat during evaporation, so as to achieve the purpose of cooling. In the process of manure composting, reasonable temperature control is an important technical index. If the temperature is too high, it will kill the nutrients in the organic raw materials. Using the turnover machine, the accumulated compost can be evenly stirred inside and outside, so as to evaporate a large amount of water in the compost, so as to effectively control the temperature in the compost.

3. Promote the fermentation process

Beneficial fermentation bacteria are in uniform and full contact with fermentation materials to promote the fermentation process.

4. Greatly improve work efficiency

The normal manual stacking speed of 2 days can be turned over by using the trough throwing machine for more than two hours. Uniformity is much better than manual operation.
After a series of treatment, the feces can not only be completely fermented, but also the feces can be shortened from 2-3 months of traditional composting fermentation to only 15 days, which greatly improves the efficiency and treatment capacity of fecal fermentation and makes the original fecal waste into reusable and efficient organic fertilizer.

More details, welcome go to https://compostturnermachine.com/

Semi wet material crusher is suitable for crushing the mass after fermentation in the process of organic fertilizer production, and is one of the indispensable crushing equipment in the organic fertilizer production line. At the same time, it is widely used in chemical industry, building materials, mining industry and other industries.

The crusher adopts high strength crack resistant carbide chain plate, and the speed is synchronous during the crushing process. The design of feed and outlet is reasonable, the crushed material is uniform, and it is not easy to stick to the wall and easy to clhatean.

The semi wet material crusher is a single rotor. The main working parts are rotors with steel chains. One end of the chain is connected with the rotor, and the other end of the chain is equipped with a ring chain made of wear-resistant steel. Organic fertilizer crusher is a kind of counter attack crusher, which smashes the block by high speed rotating chain.

Semi wet material crusher always adheres to the high-efficiency development of technology and quality, continuously improves the technical level of the pulverizer, and promotes the market value of the whole equipment industry. The key to the quality of the semi wet material crusher is the quality of the hammer. Hammer head directly contact and impact material, which is most easy to wear.

Therefore, it is of great significance to select the hammer head of semi wet material crusher with good quality for its long-term use. The semi wet material crusher adopts titanium tungsten alloy hammer head. The production technology is based on the production of high manganese steel hammerheads for inlay casting improvement, which greatly improves the toughness and impact resistance of the high manganese steel hammerheads.

Semi wet material crusher plays an important role in shortening the process of organic fertilizer manufacturing and composting, reducing equipment investment and saving operation cost. This machine is an ideal machine for chemical fertilizer production and processing units.

More details, welcome go to https://www.fertilizer-plants.com/fertilizer-grinder/

Animal manure is a kind of high quality organic fertilizer, known as the “king of organic fertilizer”. Manure has good long-term fertility, ventilation, drainage and water retention, and comprehensive nutrients. It not only contains nitrogen, phosphorus, zinc and other elements, but also contains iron, manganese, zinc, copper, magnesium and other trace elements and 18 kinds of amino acids. The content of organic matter and humus can reach about 30%. At the same time, there are about 100 million beneficial bacteria per gram. What’s more valuable is that they contain antagonistic microorganisms and unknown auxin. Through the role of probiotics, it can effectively inhibit the growth of pathogenic bacteria in soil and inhibit the occurrence of soil borne diseases. So how to use animal manure to produce organic fertilizer?

One is raw material fermentation

Firstly, the required materials are mixed, and tank aerobic fermentation process or strip composting fermentation can be used to make the materials soft. After fermentation and decomposition of raw materials, harmful microorganisms and insect eggs in raw materials can be killed in the high temperature stage of fermentation to prevent their adverse effects on the growth of animals. The quality of raw material fermentation is directly related to the yield of animals, so we must pay attention to it.

After the trampoline is finished, put the fermented materials on the trampoline and stack them about 20 cm high. Each square can raise 1-2 million animals, and feces and cockroaches can be collected every 10 days.

New Type Organic Fertilizer Production Line

Collection of feces

Faeces are usually collected at the same time as animals are harvested. The collection of feces is mainly based on the characteristics of being afraid of the sun. First of all, put cockroaches and feces in a sunny place and keep drilling down, so that you can collect sputum layer by layer. The second is to use mechanical separation method to separate sputum, feces and mechanical separation method, and then collect sputum.

Animal manure fermentation

The fermentation tank is used for continuous fermentation of sputum, and feces are mixed with fermentation bacteria. The excrement in the tank is turned by the dumper once a day, and the fresh excrement is fed from the side of the tank, and the fermentation is completed. The material is sent out from the other end of the groove.

Fecal dryness

The moisture content of the harvested feces is about 40%. Generally, natural drying method and artificial drying method are used.

At this time, feces can be used directly. If you want to make more money, you can also use the organic fertilizer production equipment for further granulation and packaging of feces.

More details, go to https://manurefertilizermachine.com/

China is a big consumer of chemical fertilizer. The production of chemical fertilizer consumes a lot of resources, such as coal and electricity, causing serious damage to the environment. At present, the country is accelerating the transition to green energy development.

Using fertilizer granulator to produce granular organic fertilizer can effectively improve soil and soil nutrients, protect the environment, and bring huge social benefits.

What are the characteristics of the organic fertilizer production line? This is a short summary:

Pan Granulation Compound Fertilizer Production Line

1. Organic fertilizer has wide applicability. It is suitable for manure, sludge, straw, charcoal and other coarse fiber organic fertilizer. It can be granulated directly when the moisture is about 30%.
2. The granulator of organic fertilizer production line has the advantages of low operation cost, no need of drying, crushing and other processes, high ball formation rate and high survival rate of biological bacteria.

Process characteristics of Zhengzhou sx in one organic fertilizer production line
The process flow of organic fertilizer production line generally includes: batching, mixing, granulation, drying, cooling, packaging, etc.
The equipment layout design is reasonable, which effectively reduces the energy consumption. The whole set of equipment has high stability and low maintenance cost. The granulation rate of organic fertilizer production line is very high. It can produce various concentrations of organic fertilizer and compound fertilizer.
Zhengzhou SX organic fertilizer production line can meet the requirements of customers, can meet the production capacity of 10000 to 100000 tons of equipment. It uses non drying room temperature process to produce molding and granulation, with high efficiency and low investment.

More detailed info, go to https://www.wastetofertilizer.com/fertilizer-granulation-plant/

In the complete set of equipment required for biological fertilizer production, fermentation stacker has gradually become a convenient tool to replace labor and forklift to deliver materials, and is the mainstream product of composting development trend with important influence.

According to the characteristics of organic fertilizer dumper, the characteristics used in composting production are: when making fertilizer, the dumper needs to adjust the carbon nitrogen ratio, pH and water content of raw materials, and some auxiliary materials must be added. add to. Depending on the lathe, the main raw materials and various auxiliary materials which are roughly stacked together in proportion can be evenly mixed to achieve the ideal granulating effect suitable for the granulator.

In the traditional stacker operation, the raw material particles are fully contacted and mixed with the air, and a large amount of fresh air can be cultivated in the stacker, which helps the aerobic microorganisms to produce spontaneous combustion fermentation heat and increase the stacking temperature.

When the temperature is high, adding fresh air to the reactor can reduce the temperature of the chimney. It forms the shape of high temperature exchange, and all kinds of beneficial microorganisms develop and reproduce in the appropriate temperature range.

The stacker system can process the material into small lumps, make the dense material pile loose and elastic, and form the appropriate porosity to promote the entry of oxygen.
After proper moisture fermentation, the moisture content of organic fertilizer is less than 40%. In the fermentation process, the biochemical reaction will produce new water, and the consumption of raw materials by microorganisms will gradually release water as carrier.

Therefore, in the process of fertilizer production, the water content is reduced in time. In addition to the evaporation caused by heat conduction, the raw materials are shifted from the stacker to form a forced water vapor distribution.

Our new organic fertilizer manufacturing equipment includes transverse device, walking device and stacking steering device. The stacking turning device consists of two reducers fixed on the frame, which are connected to the corresponding reducers through couplings and fixed with spiral blades. The utility model has the characteristics of improving the fermentation rate, rapidly decomposing the compost, preventing the generation of peculiar smell, and shortening the fermentation time.

eIt is usually applied to: farm, fertilizer fermentation, fertilizer factory, brewery, food factory and sugar factory fermentation of raw materials in fermentation waste fermentation and sugar residue crushing.

The processing technology of livestock manure organic compost production line is a kind of multifunctional organic compost with livestock manure, municipal solid waste, crop straw, agricultural and sideline products and food processing organic waste as raw materials.

Fermenting bacteria agents for rapid deodorization, decomposition and dehydration, and then through mixing and granulation, organic compost is collectively referred to as organic compost.

Our company’s composting granulators include disc granulator, drum granulator, roller granulator, two in one granulator, flat mold granulator and ring mold granulator.

How to choose granulating equipment for organic composting production line?

According to the particle shape of organic compost, the composting granulator was selected. Organic composting production line can be made into: spherical particles, cylindrical, flat spherical. Due to different particle shape, the granulator equipment used is also different.

The materials produced by disc granulator, rotary granulator and two in one granulator are spherical; The organic compost produced by roller granulator is flat and spherical, the organic compost produced by plate granulator and annular membrane granulator is cylindrical, and so on. There are many kinds of granulators for you to choose from.
According to the output of organic compost, compost granulator was selected. Users can choose different models according to their own production needs. For example, the annual output of thousands of tons or tons generated in one hour can determine the size of granulating equipment.

The construction scale of equipment configuration of organic composting production line is generally 100000 to 100000 tons per year. Local resources, market capacity and market coverage should be considered comprehensively. The cost of organic composting plants ranges from tens of thousands to hundreds of thousands.

The manufacturer of organic composting equipment will design the production line scheme according to the actual situation of customers, such as investigating the characteristics of raw materials, local soil conditions, planting structure, factory site conditions, automation requirements, etc.

New Type Organic Fertilizer Production Line

The low configuration organic composting production line only needs fermentation equipment, pulverizer, mixer, granulator, screening machine and packaging machine. This is a basic configuration, according to the actual needs and requirements of customers to add equipment. Complete sets of equipment: fermentation equipment, grinder, mixer, granulator, dryer, cooler, screening machine, coating machine, packaging machine, belt conveyor and other equipment.

Technological process of organic composting of chicken manure

• The first is fermentation and decomposition of raw materials such as livestock manure. The whole fermentation process will destroy the number of harmful bacteria inside. Killing bacteria is also a crucial step in the whole organic composting production line.
• Secondly, organic compost crushing equipment and semi wet material crusher are used to decompose raw materials.

organic fertilizer large fermentation pot

•  Matching raw materials is one of the most important processes in organic compost production. The main purpose is to add appropriate auxiliary materials according to a certain proportion to improve the composting quality.
• The preparation is evenly mixed and stirred, and then sent to the composting granulator for granulation, which is also an important aspect of the whole organic composting process.

Vertical Fertilizer Material Crushing Machines

•  After the raw material is dried to obtain high temperature energy, the next step needs low temperature cooling. Since water cannot be used for cooling, a cooler is needed to separate the contact between material and water.
• Screening is to screen unqualified granular compost. The screening device here has the advantage of simple operation.
• Apply qualified products to increase the brightness and roundness of particles.
•  Finished product packaging: package the coated particles, i.e. the finished product, in a ventilated place.