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The process steps of using livestock manure to make round granular organic fertilizer:

Step 1: Fermentation is mature. Collect the liquid of livestock and poultry manure, mix it with straw, hay, etc. to control the water content of about 65%, and then transport it to the fermentation tank, sprinkle with aerobic fermentation bacteria, and use a hydraulic trough turning machine to fully mix it and let it In the fermentation process, a pile turning machine is used to turn the material into a pile and cool down during the fermentation process.

crawler type compost turner machine

Step 2: Material crushing. The materials decomposed through high temperature are processed by organic fertilizer crusher equipment. The organic fertilizer wet material crusher is a professional crushing equipment for crushing high humidity and multi-fiber materials. The high-speed rotating chain is used to crush the fiber with a good particle size.

semi wet material crusher details

Step 3: Mix and stir. Add trace elements, auxiliary materials, humic acid, clay, etc. to mix and stir. The vertical mixer has a fast mixing speed and good uniformity. It can mix and add 30% viscous materials with liquid. When working, there are two oppositely rotating blades and rotors that are stirred in the middle. The bottom opening door is adopted for fast unloading speed and less residual quantity.

mixng machine

Step 4: Forming and granulating. Use organic fertilizer disc granulator, organic fertilizer stirring teeth pelletizer or new type gear drum three-combination granulator to granulate the material.

Pig Manure Granulation Machine

Step 5: Tumble drying. The organic fertilizer dryer further removes water from the granulated particles to meet the standard requirements of organic fertilizer moisture content.

manure rotary dryer machine in organic fertilizer production line

Step 6: Drum cooling. Use a cooler to cool the dried granular material, which is helpful for the storage and quality of the granules.

Step 7: Screening and material return system. Due to the granular material output by the granulation molding system, the particle size has a certain difference, which needs to be sieved and classified. The selected drum screening machine requires low vibration, low noise, convenient screen change, and is equipped with a screen surface cleaning device.

Customized Fertilizer Screening Machine in ShunXin

Step 8: Particle coating equipment. The coating machine is composed of a screw conveyor, a stirring tank, an oil pump, a main engine, etc., with a powder coating or liquid coating process. It can effectively prevent the agglomeration of fertilizers. The main machine adopts polypropylene lining or acid-resistant stainless steel.

fertilizer granules coating machine

Step 9: Pack the equipment. The granular material is packaged and enters the finished product warehouse through the conveying equipment. Granular materials can be quantitatively weighed and packaged through automatic packaging scales.

single bucket powder fertilizer automatic packing machine

The production process of the organic fertilizer production line refers to the process of processing waste resources containing organic matter into commercial organic fertilizers through corresponding equipment through harmless treatment. The detailed process has the following steps:

• Preparation of raw materials before fermentation: all raw materials used for fermentation are processed to a particle size below 1-60mm through crushing equipment, which is convenient for improving the contact surface of the materials during fermentation.
• Fermentation of raw materials: the ratio of raw materials, adjust the water content and the ratio of various raw materials, the adjustment of the raw material ratio should meet the normal range of carbon to nitrogen ratio of about 30:1, and the addition of other auxiliary materials should be combined with local market demand or soil testing The result of adjustment is that the fermented organic fertilizer product has better adaptability.

crawler type compost turning machine

• Raw material crushing: The fermented raw materials have been fully decomposed, and can be finely crushed using a semi-moisturematerial shredder. The crushed particle size is suitable for the requirements of raw material granulation.
• Raw material mixing: The raw materials after fermentation are combined with market demand. If you need to add other auxiliary materials, you need to use a mixer for full mixing, or some raw materials need to add auxiliary granulation materials to improve the success rate of raw materials granulation.

rotary screeing machine for making organic fertilizer

• Drying and cooling: The granulated material still contains about 30% moisture. Use a dryer to dry its moisture below 15%, and then use a cooler to quickly cool down and shape, improve the strength of the pellet, and facilitate transportation and storage.
• Particle screening: The cooled particles are classified by a drum screening machine. The oversized or undersized particles are crushed and re-granulated, and the qualified products are screened out and flowed into the next process.
• Finished product coating: Coating qualified products to increase the brightness and roundness of the particles.

rotary drum coating machine

• Finished product packaging: The film-wrapped particles are the finished products according to the output and labor conditions using automatic packaging machines or manually packed into bags and transported to the finished product warehouse.

Application And Characteristics of Organic Fertilizer Automatic Weighing And Packaging Machine

single bucket powder fertilizer automatic packing machine

• Using high-stability, high-precision weighing sensor and weighing module, the interface is simple to operate and the display is intuitive.
• Independent packaging weight input and weighing weight display window, the display window adopts high-brightness LED display. The menu operation is simple, intuitive and friendly; manual assistance in bagging (or barrel), pneumatic bag clamping.
• Independent weighing system weighs, with high weighing accuracy and fast speed. The weighing sensor adopts Toledo weighing sensor.
• Asynchronous motor controls spiral feeding, frequency converter speed regulation, large and small double spiral fast and slow metering and feeding, high control accuracy. 5. The whole machine is made of stainless steel except for the motor, cylinder, electrical accessories, pneumatic components, and sewing machine.

Double buckets fertilizer bagging machine

The organic fertilizer automatic packaging machine is a new generation of packaging and weighing equipment developed by FPC. The machine is mainly composed of four parts: automatic weighing device, conveying device, sewing device and computer control. It has the characteristics of reasonable structure, beautiful appearance, stable operation, energy saving and electricity saving, convenient operation and accurate weighing. The main machine adopts fast, medium and slow three-speed feeding and special feeding auger structure, digital frequency conversion technology, sampling processing technology, anti-interference technology and realizes automatic error compensation and correction. It is suitable for quantitative packaging of powdered and granular materials.

Organic fertilizer equipment-wet material crusher is also indispensable in the organic fertilizer processing industry. In the process of organic fertilizer processing, both the pre-treatment stage and the deep processing stage of the organic fertilizer wet material pulverizer equipment are inseparable. In the early stage, there are organic fertilizer grinders for the particle size control of large-sized raw materials that are difficult to crush or powdered organic fertilizer. In the later stage of deep processing, the particle size processed by the organic fertilizer equipment crusher has a close influence on the granulation rate and hardness. The importance of the performance of the organic fertilizer crusher equipment is evident. So what are the specific performances, and what points should be taken during maintenance, we will describe them one by one.

Small size semi-wet organic fertilizer powder making machine

The advantages of organic fertilizer equipment material shredder and the points of attention for maintenance

The characteristics of wet material grinder for organic fertilizer equipment

• The scope of application is wide. The whole machine is made of stainless steel, which can meet multiple industry standards. The crushing chamber is equipped with a water-cooled jacket to meet the crushing requirements of most heat-sensitive materials.
• No pollution, low noise, separate collection room and dust collection room, so that the dust can be fully collected, which can meet the user’s requirements for cleanliness. The whole maneuvering balance is good, and the noise is greatly reduced.
• Strong production capacity, which can meet the output requirements of most users.

high moisture materials cruhser effect

Use and maintenance of wet material grinder for organic fertilizer equipment

• Before using the wet material grinder for organic fertilizer equipment, check the appearance of the machine for damage caused by transportation, and whether the random information is complete.

Before connecting the grinder to the power supply, please confirm whether there are iron foreign objects in the machine cavity to prevent the knife from being hit, and manually rotate the flywheel more than one circle. It is forbidden to carry movable knives by hand to ensure safety. Make sure that the main engine of the wet material grinder of the organic fertilizer equipment rotates correctly, and then the motor can be started and put into production.

• According to the characteristics of the material, the wet material grinder cutter of the organic fertilizer equipment has different lengths of normal use time. If there is wear, please promptly knife the blade. When installing the knife, the rotary knife must be tightened. After the fixed knife is slightly fixed, adjust the 4 adjusting screws to ensure that the gap between the rotary knife and the fixed knife is 0.2-0.3mm. Then tighten the fixed knife screw and tighten the adjusting screw to complete the tool installation.

semi wet material crusher details

The pulverizer has been running for about 500 hours. Please check the left and right main bearings, clean them if necessary, and add proper amount of grease or replace all the grease.

The organic fertilizer equipment wet material grinder has a heavy workload, and the tightness of the transmission triangle belt must be checked frequently to ensure that the moving knife is only smoothly and reliably transmitted.

• The wet material grinder and power unit of the organic fertilizer equipment should be installed firmly. If the coal gangue grinder is fixed for long-term operation, it should be fixed on the cement foundation.If the grinder is mobile operation, the unit should be installed on a frame made of angle iron, and the power engine (diesel engine or electric motor) should be guaranteed to smash the gangue. The pulley groove of the machine is in the same plane of rotation.
• After installing the wet material grinder for organic fertilizer equipment, check the fastening of each part of the fasteners, and tighten them if they are loose. At the same time, check whether the belt tightness is appropriate.
• Before starting the wet material grinderfor organic fertilizer equipment, first turn the rotor by hand to check whether the claws, hammers and rotor are running flexibly and reliably, whether there is any collision in the shell, and whether the rotation direction of the rotor is in the direction pointed by the arrow of the machine. Consistent, whether the lubrication of the power machine and coal gangue grinder is good.
• Do not change the belt pulley casually, in case the speed is too high to cause explosion in the crushing chamber, or the speed is too low to affect the working efficiency of the coal gangue grinder.

semi wet material crusher fine parts

• The wet material grinder for organic fertilizer equipment should be idling for 2~3min after starting, and then feed the material after there is no abnormal phenomenon.
• Pay attention to the operation of the wet material shredderat all times during work, and feed evenly to prevent blocking the car. Don’t overload your work for a long time. If there are vibrations, noises, excessive temperature of the bearings and the machine body, or spraying materials, the machine should be shut down for inspection immediately, and the work can be continued after troubleshooting.

It can be seen from the above that the organic fertilizer equipment wet material crusher plays an irreplaceable role in the processing of the organic fertilizer production line. At the same time, it has the advantages of wide practicability, environmental protection and pollution-free, high efficiency, and simple operation. On the other hand, as long as the above six requirements are followed during maintenance, the service life of the organic fertilizer equipment pulverizer can be extended.

Quantitative feeder

Also known as automatic feeders, silo scales, etc., the common ones are belt feeders, screw feeders, and disc feeders.

In the processing stage of organic fertilizer, it is necessary to use a forklift to mix the fermentation materials into the silo of the belt-type silo scale (feeder). The fermented product is uniformly sent to the chain mill through the feeder, and then processed step by step. In this way, there is no need to manually add raw materials to the next processing equipment through a shovel, thereby increasing the degree of automation.

loader type feeder

Blending machine

Generally divided into flat-mouth mixing (pre-mixing) machine and horizontal mixer.

In the production of organic fertilizer, bio-organic fertilizer, and organic-inorganic compound fertilizer, sometimes after the fermentation, in order to improve the quality of the fertilizer, fertilizers that meet the relevant standards are made according to relevant standards, and sometimes it is necessary to add compound functional microorganisms, inorganic fertilizers or other fertilizers. additive. This equipment plays a role in mixing uniformity. Production capacity: 1.0~ 10.0 tons/hour; power: 4.0~ 18.5 kilowatts.

double shafts mixing machine

Crusher

Crush the organic materials that have undergone pre-fermentation, or crush the organic materials that have been screened by a sieving machine. The crusher is divided into vertical chain type crusher, semi-wet material crusher (a hammer type crusher), horizontal chain type crusher, etc., especially the vertical chain type crusher and semi-wet material crusher. Its production capacity-generally 1.0 ~ 5.0 tons / hour; the fineness of crushed organic fertilizer is ≤ 3 mm (above 85%); power: 7 ~ 45 kilowatts. According to the size of the power and the size of the crushing inner diameter, there are many models.

straw crusher

Screening machine

The drum screening machine is a commonly used equipment in the production of organic fertilizers, biological fertilizers, and compound fertilizers. It is mainly used for powders of semi-finished products, finished products and returned materials. It can also realize the classification of finished products, so that the finished products can be evenly classified. The most common ones are drum screens, and some manufacturers use sliding screens and vibrating screens. Its functions are:

• Fermented materials without sieving powder
• Separation of crushed fermented materials
• Separation of powdered organic materials after compounding
• Separation of granulated organic fertilizers .

The production capacity is generally 1.0 ~ 6.0 tons/hour; the power of the screening machine in the production of organic fertilizer is generally 3.0 ~ 7.0 kilowatts.

Rotary Screening Machine for screening unqualified pellets

Belt conveyor

Participating in the conveying and processing of organic fertilizers in the production process, a group production line often requires multiple conveyors. Production capacity: 1.0~10.0 tons/hour; power: 1.5~15 kilowatts; belt width: 0.3~1.5 meters. The belt conveyor in the production of organic fertilizers is generally about 0.6 meters wide, and the power is generally 3.0 kilowatts. The minimum length is 8 meters.

FPC produces these auxiliary fertilizer equipment with different types and models. You can visit our official website for specific consultation. https://www.fertilizerplantcost.com/

Semi wet material crusher is suitable for crushing the mass after fermentation in the process of organic fertilizer production, and is one of the indispensable crushing equipment in the organic fertilizer production line. At the same time, it is widely used in chemical industry, building materials, mining industry and other industries.

The crusher adopts high strength crack resistant carbide chain plate, and the speed is synchronous during the crushing process. The design of feed and outlet is reasonable, the crushed material is uniform, and it is not easy to stick to the wall and easy to clhatean.

The semi wet material crusher is a single rotor. The main working parts are rotors with steel chains. One end of the chain is connected with the rotor, and the other end of the chain is equipped with a ring chain made of wear-resistant steel. Organic fertilizer crusher is a kind of counter attack crusher, which smashes the block by high speed rotating chain.

Semi wet material crusher always adheres to the high-efficiency development of technology and quality, continuously improves the technical level of the pulverizer, and promotes the market value of the whole equipment industry. The key to the quality of the semi wet material crusher is the quality of the hammer. Hammer head directly contact and impact material, which is most easy to wear.

Therefore, it is of great significance to select the hammer head of semi wet material crusher with good quality for its long-term use. The semi wet material crusher adopts titanium tungsten alloy hammer head. The production technology is based on the production of high manganese steel hammerheads for inlay casting improvement, which greatly improves the toughness and impact resistance of the high manganese steel hammerheads.

Semi wet material crusher plays an important role in shortening the process of organic fertilizer manufacturing and composting, reducing equipment investment and saving operation cost. This machine is an ideal machine for chemical fertilizer production and processing units.

More details, welcome go to https://www.fertilizer-plants.com/fertilizer-grinder/

The effect of organic fertilizer was slow, and the effect of topdressing was not as obvious as that of base fertilizer before sowing or transplanting.

When is organic fertilizer usually applied? For greenhouse growers, organic fertilizer should be applied before soil sterilization.

To make fertilizer by your own from organic manure wastes, go to https://organicfertilizerplants.com/

(1) The organic fertilizer which is not completely decomposed will rot further after being treated in the closed shed.

Application time of organic fertilizer

(2) The pathogenic bacteria, diseases and insect pests and other harmful microorganisms in organic fertilizer are basically killed after high temperature and expansion treatment, and no longer do harm to crops.

large scale wheel type compost turning machine

(3) Expired microbial fertilizer and bio organic fertilizer should also be used before disinfection in the soil closed shed to prevent bacterial contamination of the soil after disinfection.

To recycle animal manure as raw materials for organic fertiizer production, go to https://organicfertilizerplants.com/animal-manure-compost-production/

How to apply organic fertilizer?

The main function of organic fertilizer is to improve the soil, so it should be combined with deep ploughing to make the soil and organic fertilizer completely mixed. It can also be combined with soil conditioner to improve soil environment, balance nutrition and increase soil aggregate structure.

In addition, the quality of organic fertilizer is also a factor affecting the raw materials, equipment and production line in the process of organic fertilizer production.

We are a fertilizer production machinery factory covering an area of about 13000 square meters. We have 30 high-quality talents and 70 professional workers. Since 2010, we have been providing OEM services to our customers. We have a strong technical force, high-quality staff and R & D, design, manufacturing team. We provide customers with process design, equipment manufacturing, installation and debugging, the whole one-stop service.

China is a big agricultural country, so it is urgent to promote the application of bio organic fertilizer. Need the help of organic fertilizer granulator. At present, the soil on the land uses inorganic fertilizer for a long time, which leads to soil densification and fertility reduction, especially soil acidification. The shortcomings are already obvious.

Good organic fertilizer equipment can help farmers produce more and better bio organic fertilizer. It is very important to help the soil restore the natural ecological balance, which is mainly reflected in the following aspects:

(1) With the help of inorganic fertilizer equipment, chicken manure can be cleaned and transported at any time. Fresh chicken manure is processed by a series of inorganic fertilizer consuming equipment, such as composter, semi wet material crusher, mixer, dryer, etc. The second is to completely kill all kinds of pathogens in chicken manure, eggs, grass seeds and so on.

New Type Organic Fertilizer Production Line

The third is to remove the harmless substances in chicken manure, chicken residual drugs and avian influenza virus. In this way, the maximum increase in air purification and environmental, human, animal damage and loss.

(2) Faeces and faeces that are beneficial to human health are high in sulfur and ammonia, which can breed mosquitoes, flies and spread various diseases. After the disposal of inorganic fertilizer consumption equipment, it plays a corresponding preventive role in human life and well-being.

(3) As the export indexes of agricultural products exceed the standard, which indirectly affects the export of foreign agricultural products in China, the urgent task is to consume high-quality agricultural products and enhance the competitiveness in the international market.
(4) Increase the income of farmers and solve the employment problem of rich labor force. The inorganic fertilizer consumed by organic fertilizer equipment has changed the quality of agricultural products, improved the yield, brought higher income to farmers, solved part of the unemployment problem in China, and slowed down the pace of farmers’ becoming rich and wealthy.

China constantly advocates green food, pollution-free food and inorganic food, and advocates green environmental protection. The emergence of inorganic fertilizer consumption equipment provides a fundamental guarantee for such food in China, and also makes the use of inorganic fertilizer more and more widely. It is a health and well-being disease in China. Rapid development has made great contributions.

Production process of organic fertilizer:

In the organic fertilizer production line, different organic fertilizer granulators will be equipped. Organic fertilizer production line is different from NPK production process. Fertilizer mixers and fertilizer crushers handle raw materials. We can use chain crushers and horizontal mixers to process organic materials. In order to produce organic fertilizer granulator, fertilizer granulator must be equipped in the process of fertilizer manufacturing.

Bio organic fertilizer production line:

There, in the bio organic fertilizer production line, we can use the fertilizer granulator to complete the granulation process. We can design different types of fertilizer granulator, and we can choose the appropriate type of fertilizer granulator to complete the granulation process. More detailed info, welcome go to https://www.fertilizer-plants.com/bio-fertilizer-manufacturing/

Equipment plays an important role in the processing of organic fertilizer. However, due to various reasons, there will be blockage, working environment, dust removal, physicochemical and other factors in the operation of organic fertilizer drum dryer, which affect its normal processing and production. It is also necessary to start from these aspects of the drying effect to ensure the smooth operation of the equipment. It is mainly reflected in the following aspects.

1. Precautions for solving the blockage of organic fertilizer dryer
In the process of organic fertilizer equipment dryer work, if the phenomenon of blockage will seriously affect the production efficiency of the manufacturer, so we should deal with the blockage in time, and the company will teach you how to do a good job in prevention.
1: the quick opening structure of the dryer was adopted, and the positioning of the dryer was made by card;
2: adopt air pressure or compound dryer, which has the dual functions of air dryer and pressure dryer;

2. Solve the working environment and installation precautions of organic fertilizer drum dryer
Attention should be paid to the following problems when installing organic fertilizer dryer equipment:
At first, the best installation environment for industrial dryer is dry, ventilated and clean working environment, good working environment and key factors to prolong the service life of drying equipment.
Secondly, installation should strictly refer to the manufacturer’s instructions for the installation content of the step-by-step operation.
At last, when there are problems in the installation, the manufacturer should be contacted as soon as possible.

3. Precautions for equipment maintenance of organic fertilizer dryer
Organic fertilizer drum dryer equipment is easy to be corroded due to its frequent treatment of corrosive materials, so it must be well maintained. The dryer of organic fertilizer equipment is composed of flat plate, cylinder and welding parts. The anticorrosion methods of dryers in different parts and different uses are different.

Efficien fertilizer drying equioment for sale: https://fertilizerplantequiment.com/