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In the organic fertilizer production industry, there are many types of equipment that can make organic fertilizer, and there are different supporting equipment according to different materials. We use poultry manure as raw material to analyze the two different organic fertilizer production of drum granulator and disc granulator.

The advantages and disadvantages of each granulator.

Disc granulation process characteristics:

The operation is intuitive, and the operation of the equipment can be grasped at any time. If an abnormality is found, the size of the particles can be adjusted in time. It is determined by the inclination and rotation speed of the disc, and the inclination and rotation speed of the disc can be adjusted. The control range of the particle size is wide, the adaptability is strong, and the ball formation rate is very high, which can reach 70% to 90%. The livestock manure organic fertilizer disc granulation process has short production process, simple structure, low investment and easy operation, which is more suitable for small and medium-sized enterprises.

Characteristics of drum granulation process:

Steam is introduced into the material layer in the drum to increase the temperature of the granulated material, dissolve the salt of the granulated material, and achieve a high liquid phase volume under low moisture content to meet the liquid phase volume required for material granulation. At the same time, the amount of evaporated water in the drying process is reduced. The inner wall of the drum is lined with a number of soft rubber plates or polypropylene plates, and there are vent holes at the corresponding positions on the cylinder. When the inner lining turns from the bottom to the upper with the cylinder at the same time, the inner lining sags due to its own weight, thereby causing adhesion The material on the inner lining falls due to gravity to achieve the function of automatically cleaning the conglomerate. During the operation, the operator can observe the ball formation of the material at any time, and take corresponding measures in time as needed to ensure the normal operation of the system.

There are quality pan granulator and rotary drum granulator in FPC. Welcome to our website to buy granulation machines.

The turning depth of the chain plate turning machine is 1.8-2 meters, and the turning depth of the general rake-tooth turning machine is 0.6-1.5 meters. The chain plate turning machine occupies a small area and is more efficient.

Equipment advantages of chain plate turning machine: this chain type turning pile mixer has the advantages of high crushing efficiency, uniform mixing, thorough pile turning, and long moving distance. New type chain plate compost turning machine has compact structure and advanced technology. It uses some beneficial microorganisms to promote the rapid decomposing of organic waste such as livestock and poultry manure. It adopts unique pond continuous aerobic fermentation technology to make organic waste. The materials are quickly decomposed, dewatered, sterilized, and deodorized to achieve the purpose of harmlessness, resource utilization and reduction treatment, low energy consumption, and stable product quality.

Installation and commissioning of chain plate type stacker machine.

• After all the parts of the chain conveyor equipment are installed and assembled, we need to fix the conveyor chain plates in place to ensure that the legs, columns, and platforms of the conveyor are fixed with chemical anchors. This step is very important. The work is safer only when the equipment is relatively stable, so we must carry out this work well.
• After the last step of the chain conveyor is completed, we should not slack, but also check all the bolts in general, do a thorough fixation to ensure that each screw is fixed. If there is a screw that we do not fasten well, it may cause safety hazards.
• The axis of the chain conveyor, the drive roller and the reversing roller must be vertical to the vertical center line of the frame, otherwise it cannot rotate flexibly, so these three items must be checked clearly , This is also a very important one.
• The chain conveyor should check the tension of the conveyor chain. If the tension to be checked, we need a set of data. The tension should be 1% to 1.5% of the captain. In the meantime, this is more appropriate. We need to keep this data well. If it is out of this range, we have to adjust it in time.
• The chain conveyor has a rope pull switch to be installed on one side of the equipment, and a steel wire rope should be connected between the two switches, and the tightness can be adjusted by yourself.
• There is also a switch on the chain conveyor, which is a deviation switch, which can be installed on both sides of the head and tail, and it is also installed in pairs. The specific position can be according to the instructions.

There many organic compost turner machine in FPC. Welcome to our  website for ideal fermentation machine. https://www.fertilizerplantcost.com/chain-plate-type-compost-turner/

The organic fertilizer powder production line has the advantages of simple equipment and technology, convenient operation of the production line, low investment cost, convenient maintenance and so on. As the preliminary process of the granular organic fertilizer production line, the powdery organic fertilizer production line is simply crushing, fermenting, and packaging. The chicken manure organic fertilizer powder production line requires two steps to process commercial organic fertilizer: pre-fermentation and powder processing. After the chicken manure has been fermented and decomposed, organic waste with a moisture content of about 30%-35% is crushed and screened. The finished product is conveyed to the finished product silo by a belt, and is measured and packed into the warehouse by a computerized quantitative packaging system.

What is the powder organic fertilizer production process?

The technological process of organic fertilizer powder production line can be simply divided into three processes: pre-treatment, one-time fermentation, and post-treatment.

Pre-treatment: After the compost raw materials are transported to the storage yard, they are weighed on a scale and sent to the mixing and mixing device, mixed with the factory-manufactured and domestic organic wastewater, added with compound bacteria, and roughly adjusted the moisture and carbon-nitrogen ratio of the compost according to the composition of the raw materials , After mixing, enter the next process.

One-time fermentation: The mixed raw materials are fed into the primary fermentation tank with a loader, and piled into a fermentation pile. A fan is used to forcefully vent air from the bottom of the fermentation tank to supply oxygen. At the same time, the pile is turned over for 2 days, and water is added ( Mainly based on in-plant manufacturing and domestic organic wastewater) and nutrition. Master the fermentation temperature between 50°C and 65°C, and hold aerobic fermentation. The fermentation cycle of this project is 8 days. Every day, one pool of raw materials and one pool of semi-finished products are fed. After the good semi-finished product is discharged, it is ready to enter the next process.

The organic fertilizer fermentation equipment used in this set of organic fertilizer production line is aerobic fermentation bacteria, which has the characteristics of fast heating, good deodorization effect, and maturity. It is suitable for static fermentation and dynamic fermentation mode, and can effectively treat livestock and poultry manure and waste solids. Organic matter such as crop stalks, rice straw, pine husks, peanut shells, rice bran, sawn wood, leaves, mushroom scraps, medicine residue, sugar mash, distiller’s grains, bagasse, monosodium glutamate residue, furfural residue, protein and crude fiber in municipal solid waste Perform rapid heating, deodorization, sterilization, decomposition, and constant temperature control for about 15 days, which can kill viruses, germs, eggs, and weed seeds, and achieve harmless treatment to effectively control the occurrence of soil diseases and insect pests and reduce the amount of pesticides.

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In the production of biological fertilizer, the first thing is to compost manure. Why do we use a dumper for manure composting? This is a problem that many friends who see the fermenter for the first time will encounter. The reason why there is such a doubt is that we have been using the traditional manure composting fermentation method for many years. Most of them see a pile of feces where they are not in the way, or dig a pit and put it in the pit. However, it is not known that this treatment method is difficult to achieve complete fermentation of feces, and the application of incomplete fermentation feces will cause great harm to crops.

The following is a summary of the reasons for using fermentation dumper in fecal composting in organic fertilizer production:

1. Help oxygen enter

It is often said that the method of ventilation and compost fermentation is aerobic fermentation. The aerobic fermentation process requires a lot of oxygen. After a period of natural fermentation, the oxygen in the pile will gradually decrease, making the fermentation speed slow down. With the car dumper, the oxygen in the compost can be fully ventilated during the car dumper.

large scale wheel type compost turning machine

2. Reduce the temperature

For traditional fertilizers, when the shovel is turned every other time, white smoke will be found. This white smoke is water vapor, which takes away heat during evaporation, so as to achieve the purpose of cooling. In the process of manure composting, reasonable temperature control is an important technical index. If the temperature is too high, it will kill the nutrients in the organic raw materials. Using the turnover machine, the accumulated compost can be evenly stirred inside and outside, so as to evaporate a large amount of water in the compost, so as to effectively control the temperature in the compost.

3. Promote the fermentation process

Beneficial fermentation bacteria are in uniform and full contact with fermentation materials to promote the fermentation process.

4. Greatly improve work efficiency

The normal manual stacking speed of 2 days can be turned over by using the trough throwing machine for more than two hours. Uniformity is much better than manual operation.
After a series of treatment, the feces can not only be completely fermented, but also the feces can be shortened from 2-3 months of traditional composting fermentation to only 15 days, which greatly improves the efficiency and treatment capacity of fecal fermentation and makes the original fecal waste into reusable and efficient organic fertilizer.

More details, welcome go to https://compostturnermachine.com/

The organic fertilizer production process is a combination of organic fertilizer production equipment for producing organic fertilizer particles. It takes chicken manure, cow manure, pig manure and sheep manure as the main raw materials, adds a certain amount of nitrogen fertilizer, phosphorus fertilizer, potassium fertilizer, magnesium sulfate, ferrous sulfate and other substances, and ferments with rice bran, yeast, soybean meal and sugar under the action of sulfuric acid for a certain time.

A complete organic fertilizer production line shall include fermentation system, crushing system, mixing system, screening system, conveying granulation system, drying system and other supporting equipment.
Fermentation system: the commonly used equipment are trough turnover machine and plate chain turnover machine.

Crushing system: the equipment includes vertical crusher and horizontal crusher.
Mixing system: the equipment has disc mixer and horizontal mixer. The horizontal mixer can fully mix the materials and improve the uniformity.

Pan Granulation Compound Fertilizer Production Line

Screening system: the equipment includes drum screen and vibrating screen.
Conveying system: the equipment includes bucket elevator and belt conveyor.

Granulation system: This equipment refers to different types of fertilizer granulators. We produce disc granulator and new organic fertilizer granulator. The disc granulator has the advantages of convenient operation, low cost and high cost performance.

Drying system: the equipment is equipped with drum dryer. After the wet materials enter the drum dryer, the materials are fully contacted with the hot air through the rolling of the dryer, so as to speed up the reduction of material humidity, and the dried materials are discharged from another inclined angle.

The commonly used equipment is automatic packaging scale.

A good organic fertilizer production line can produce more than 100 tons per day, which can meet the needs of the local market. Now the country is also vigorously promoting the use of organic fertilizer. The market prospect of all organic fertilizer is broad, and it is a good choice to invest in this industry. We are a leading manufacturer of organic fertilizer and compound fertilizer equipment in China. The equipment we produce is safe and reliable, and the perfect after-sales service makes you worry free. If you have any needs, please contact us.

More details, welcome go to https://fertilizerplantequiment.com/how-much-does-an-organic-fertilizer-plant-cost/

Animal manure is a kind of high quality organic fertilizer, known as the “king of organic fertilizer”. Manure has good long-term fertility, ventilation, drainage and water retention, and comprehensive nutrients. It not only contains nitrogen, phosphorus, zinc and other elements, but also contains iron, manganese, zinc, copper, magnesium and other trace elements and 18 kinds of amino acids. The content of organic matter and humus can reach about 30%. At the same time, there are about 100 million beneficial bacteria per gram. What’s more valuable is that they contain antagonistic microorganisms and unknown auxin. Through the role of probiotics, it can effectively inhibit the growth of pathogenic bacteria in soil and inhibit the occurrence of soil borne diseases. So how to use animal manure to produce organic fertilizer?

One is raw material fermentation

Firstly, the required materials are mixed, and tank aerobic fermentation process or strip composting fermentation can be used to make the materials soft. After fermentation and decomposition of raw materials, harmful microorganisms and insect eggs in raw materials can be killed in the high temperature stage of fermentation to prevent their adverse effects on the growth of animals. The quality of raw material fermentation is directly related to the yield of animals, so we must pay attention to it.

After the trampoline is finished, put the fermented materials on the trampoline and stack them about 20 cm high. Each square can raise 1-2 million animals, and feces and cockroaches can be collected every 10 days.

New Type Organic Fertilizer Production Line

Collection of feces

Faeces are usually collected at the same time as animals are harvested. The collection of feces is mainly based on the characteristics of being afraid of the sun. First of all, put cockroaches and feces in a sunny place and keep drilling down, so that you can collect sputum layer by layer. The second is to use mechanical separation method to separate sputum, feces and mechanical separation method, and then collect sputum.

Animal manure fermentation

The fermentation tank is used for continuous fermentation of sputum, and feces are mixed with fermentation bacteria. The excrement in the tank is turned by the dumper once a day, and the fresh excrement is fed from the side of the tank, and the fermentation is completed. The material is sent out from the other end of the groove.

Fecal dryness

The moisture content of the harvested feces is about 40%. Generally, natural drying method and artificial drying method are used.

At this time, feces can be used directly. If you want to make more money, you can also use the organic fertilizer production equipment for further granulation and packaging of feces.

More details, go to https://manurefertilizermachine.com/

1. Improve soil fertility. After applying organic fertilizer to soil, organic matter can effectively improve soil physical and chemical properties and biological characteristics, solidify soil, enhance soil fertility and buffer capacity, and create good soil conditions for crop growth.

2. Increase production and improve quality. Organic fertilizer is rich in organic matter and a variety of nutrients, providing nutrients for crops. The decomposition of organic fertilizer can provide energy and nutrients for soil microbial activities, promote microbial activities, accelerate the decomposition of organic matter, and produce active substances, which can promote crop growth and improve the quality of agricultural products.

3. Improve fertilizer utilization rate. Organic fertilizer contains many kinds of nutrients, but its relative content is low and its release is slow. However, chemical fertilizer has high nutrient content, less composition and fast release. The organic acids decomposed by organic matter can also promote the dissolution of mineral nutrients in soil and fertilizer. Organic fertilizer and chemical fertilizer promote each other, which is conducive to crop absorption and improve fertilizer utilization rate. Want to make your own organic fertilizer? Go to https://organicfertilizermachines.com/

The processing technology of livestock manure organic compost production line is a kind of multifunctional organic compost with livestock manure, municipal solid waste, crop straw, agricultural and sideline products and food processing organic waste as raw materials.

Fermenting bacteria agents for rapid deodorization, decomposition and dehydration, and then through mixing and granulation, organic compost is collectively referred to as organic compost.

Our company’s composting granulators include disc granulator, drum granulator, roller granulator, two in one granulator, flat mold granulator and ring mold granulator.

How to choose granulating equipment for organic composting production line?

According to the particle shape of organic compost, the composting granulator was selected. Organic composting production line can be made into: spherical particles, cylindrical, flat spherical. Due to different particle shape, the granulator equipment used is also different.

The materials produced by disc granulator, rotary granulator and two in one granulator are spherical; The organic compost produced by roller granulator is flat and spherical, the organic compost produced by plate granulator and annular membrane granulator is cylindrical, and so on. There are many kinds of granulators for you to choose from.
According to the output of organic compost, compost granulator was selected. Users can choose different models according to their own production needs. For example, the annual output of thousands of tons or tons generated in one hour can determine the size of granulating equipment.

Bio organic compost production line is a kind of compost which has the function of both microbial compost and organic compost. It is composed of specific functional microorganisms and organic matter, mainly used to remove plant residues (such as livestock manure, crop straw, etc.) After harmless treatment and decomposition.

The production method and operation process of bio organic compost are as follows:

1. The first step in the production process of bio organic compost: the total dosage of selected strains is 0.2% – 0.5%.
2. Production process of bio organic compost: preparation and requirements of raw and auxiliary materials:
3. Main ingredients: fruit residue, dry bagasse, edible fungus residue, distiller’s grains, sugar residue, vinegar residue, starch residue, cassava residue, citric acid residue, soy sauce residue, monosodium glutamate residue, powder residue, bean curd residue, drug residue, oil residue, oil cake, bran, cottonseed meal, moldy feed, sludge, brewery’s residue, slaughterhouse residue, Ho water (s water), Leftover food, human and animal manure and other materials.

How to turn theses machines into bio composts, go to https://compostturnermachine.com/bio-composter-machine/

1. Auxiliary materials: all kinds of crop straws, leaves and weeds, melons and vines, straw, pine hull, peanut hull, sawdust, rice husk powder, rice bran, etc. can be dried, crushed and made into high carbon.
2. The proportion of main materials and auxiliary materials is 5:1-3:1.
3. The production process of bio organic compost production line is divided into three steps: the water content should be controlled at 60-65%, and the water can only come out by hand holding materials in groups. Bacteria, main materials and auxiliary materials should be mixed evenly. The ambient temperature should be higher than 15 ℃. The stacking area of materials shall not be less than 4 square meters, the width shall be 1.5-2 meters, the height shall be 0.6 meters, and the length shall not be limited.
4. The production process of bio organic compost is divided into four steps: composting should be turned at 50 ℃ once a day. If the chimney temperature exceeds 65 ℃, it will be overturned again. The temperature will be controlled below 70 ℃. The temperature of composting will be lower, the material will be loose, the material will not have the original smell, and there will be a little ammonia smell. White hyphae are produced in the pile and decompose.

Rabbit manure is a kind of high quality organic fertilizer. According to statistics, adult rabbits can accumulate about 100 kg a year, while 10 adult rabbits have manure equivalent to the fertilizer amount of a pig. The contents of nitrogen, phosphorus and clock in rabbit feces were higher than that of other livestock.

According to the experiment, the nitrogen content in poultry feces is about 77 times of cow manure, 3.8 times of pig manure, 3.3 times of sheep feces, 1.5 times of chicken manure, and 7.7 times of that of cow manure. The content of potassium is 4 times of cow manure, twice of pig manure, 2.7 times of sheep manure and 1.6 times of chicken manure.

Rabbit feces, urine, urea, potassium and phosphorus in the atmosphere can be used fresh, and can be absorbed and utilized by plants. However, undigested organic matter (such as protein) in feces can be absorbed and transformed into ammonium plants after fermentation. So what is rabbit manure granulator? How much is the production line of rabbit manure organic fertilizer?

The equipment needed for the production line of granular rabbit manure organic fertilizer is: turnover machine forklift feeder New Type Vertical Pulverizer drum sieve separator dynamic batching machine double axis continuous mixer organic fertilizer granulator shot blasting machine dryer cooling machine coating machine particle packing machine.

New Type Organic Fertilizer Production Line

Due to different equipment configuration scheme, different production line process design and different production requirements, the capital required for rabbit manure organic fertilizer production line will also be different. The specific equipment quotation depends on the actual configuration.

However, it can be confirmed that the configuration is more scientific, more reasonable and more suitable for actual production. The cost-effective investment in equipment price will be more effective. If you want to know more about the production line of rabbit manure organic fertilizer, or you want to know and buy a complete set of production equipment. Please contact us.

Simple composting turning equipment

Organic fertilizer equipment is essential in NPK fertilizer production line. The series of fertilizer machines can use simple composting machine to ferment raw materials, which will be equipped with fermentation composting machine. Then, fertilizer crusher, fertilizer mixer and fertilizer crusher will be equipped to deal with the raw materials. We can use chain crusher and horizontal mixer to deal with organic raw materials. Next, in the production of organic fertilizer granulator, it must be equipped with fertilizer granulator in the manure fertilizer production process.

Zhengzhou SX Heavy Industry Technology Co., Ltd. provides you with the best organic fertilizer machinery solutions and the most favorable prices. The production of organic fertilizer mainly includes organic fertilizer granulating machine, organic fertilizer mixer, drying and cooling equipment, etc. The equipment of organic fertilizer granulation mainly includes a pair of double roller granulator, drum granulator, organic fertilizer two in one granulator and fast.