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When it comes to separating solids and liquids, you will need specialized equipment to finish this method. This can be employed in the chemical and mineral industry. For example, water treatment plants must have machines that can separate chemicals and minerals through the water. This is exactly what enables them to purify water for use for public consumption. There are several areas of this method that must operate in tandem. This can include using the filter press, a centrifugal component, capable of cleaning base metals and chemicals in the water. This is just what you must know about the most recent kinds of solid-liquid separation equipment that happen to be currently available.

How Are These Appliances Typically Used?

Generally, these are used for separating animal manure inside the wastewater. You will likely have a great flow of water arriving in, which will go through separate filters, that may eliminate the contaminants. From mineral content, to waste matter, this can be filtered out. There is generally a centrifugal process involved. This can include filtering centrifuges, or sedimentary centrifuges, which you can use for this process.

Solid-liquid separartor for fertilizer production

Different Components Of These Appliances

In modern machines, there is always an individual computer involved. There will be a number of sensors that will be used to monitor the whole process. The ceaseless temperature flow circuit, the control algorithm, and also the valve controls will all be section of the system itself. This will be connected for some reason into a compressor, and filtering method, that can carry out the work. The level of separation of materials really is dependent upon just what the water will probably be employed for. This can be used for filtration, microfiltration, or perhaps the reverse osmosis process. Irrespective of the system which is used for filtering the fabric, it is an elaborate process that requires multiple components and computer systems to check the procedure.

How To Find Machines That Could Do That

To get companies that produce these appliances, it’s super easy to accomplish. It will only take a few momemts of your respective time. You can find companies focusing on solid-liquid separation machines, many of which works extremely well at facilities for example mining operations, farming operations, and others. You are going to compare the many sizes from the machines, precisely what the output will be, and exactly how much they are going to cost. This data can be found from all of these companies in minutes by contacting them directly. These can prove to be just about the most valuable assets for your business, especially in the current fertilizer production industry.

If you are in need of a good-liquid separation machine, you can find this equipment available for purchase online. Very quickly in any way, It will likely be delivered to your facility, put in place, and completely functional. This will allow you to separate solids from liquids on the continual basis. This could be needed while you are producing fertilizer. Just make sure it comes from a manufacturer that is recognized for the production of quality solid-liquid separation equipment.

The price of a chicken manure turner varies, including the different models and specifications produced by each manufacturer, and the price is different. The actual detailed price can be based on your business scale and necessary specifications. , depending on the total annual output.

The chicken manure dumper adopts a four-wheel walking design scheme, which can move forward, backward, and turn. It is operated by one person to drive safely. It is a server in the special mechanical equipment for the production of organic fertilizer. On the long fertilizer base, the rotating spiral bevel gear hanging on the wall under the sound card rack performs mixing, bulking, and stacking of the fertilizer base raw materials. It can perform work both in a wide area and in a greenhouse in the production workshop.

self propelled compost turner

Features of Chicken Manure Composting Turner:

1. The overall configuration of the equipment is reasonable. The entire equipment has good rigidity, balanced support, simplicity, firmness, reliable characteristics, easy operation, and strong acceptability to the place. Except for the thick sound card rack, the parts are all standard parts, and the application and maintenance Convenient.
2. The excellent fermentation process adopts the oxygen consumption fermentation of microbial strains. The design scheme is based on the basic principle of oxygen consumption fermentation, so that the fermentation bacteria have an indoor space where they can fully utilize their functions.
3. It is more suitable for microbial strains to ferment poultry manure into fertilizer, the principle and processing technology, which can reasonably mix thick poultry excrement with microbial strains of traditional Chinese medicine preparations and straw powder. It creates a stronger aerobic natural environment for material fermentation. Under the characteristics of this kind of loose material, sheep manure can be fermented at 60-70 degrees Celsius for 3-4 days.
4. The driving force of the whole equipment is balanced and suitable, the energy consumption is low, and the production is large, which reduces the cost of bio-organic fertilizer products. According to the performance parameters of the equipment, the small machine can turn 400-500 cubic meters of chicken manure per hour (equivalent to 100 people and work tirelessly. amount of labor). The maximum number of factory workers is 4-5. Make the finished fertilizer have a significant brand advantage.

Wheel type Compost Turner for Large Scale Composting

Chicken manure compost turner is a major technical improvement of FPC, which depends on the integration of the crushing effect in the middle and late stages of material fermentation. The price of a chicken manure turner, along with the slow drying of the material, the modification of the spiral bevel gear of the crushing equipment can reasonably crush the plates produced by the fertilizer during the fermentation process, which not only saves a crusher, but more importantly Further improve the high efficiency of crushing, reduce costs, and more

On the one hand, the problem that the total output is restrained by the crusher has been dealt with.

As a large livestock animal, cows also produce a lot of manure. Large-scale cattle farms can produce hundreds of tons of cow manure every day. It is difficult to handle such a large amount of cow manure. Although cow dung belongs to organic waste, it will cause air pollution and environmental pollution if it is not disposed of in time. How to deal with cow dung can turn waste into treasure and make the best use of it? Here are a few ways to deal with cow dung.

1. Make cow dung organic fertilizer

Large-scale cattle farms make cow dung organic fertilizer. There is too much cow dung. It needs to be processed by organic fertilizer production line equipment. You can choose a large organic fertilizer production line or a small organic fertilizer production line according to your budget, and use organic fertilizer equipment production line equipment. The processing of cow dung organic fertilizer can satisfy the production of two forms of organic fertilizer: granular organic fertilizer and powder organic fertilizer.

Granular and powder organic fertilizer production line

2. Use cow dung to grow Agaricus bisporus

After the cow dung is separated from solid and liquid and fully fermented, it can be used with cottonseed husks, corn cob, etc. as bacterial material to grow mushroom products such as Agaricus bisporus.

3. Use cow dung to generate electricity

Using cow dung fermentation to generate biogas power generation, using cow dung as fermentation raw material, mixing with corn stalks in different proportions and concentrations, in suitable temperature, pH environment, and isolating oxygen, biogas is generated through anaerobic reaction. Conditional Or local cattle farms with project indicators can build biogas digesters to consume part of the cow dung, and the biogas obtained can be used for the daily production of the cattle farms. This method is generally suitable for small cattle farms.

The chicken manure dryer is an instrument used for the processing and drying of chicken manure, which can improve the environment of the chicken farm and increase the utilization rate of chicken manure. Pure chicken manure organic fertilizer is based on fresh chicken manure as the main raw material. It is refined after thorough de-dusting, purification, high-temperature drying, concentration and crushing, disinfection and sterilization, decomposition and deodorization. It contains a variety of nutrient elements required by crops. It is confirmed by relevant experts that the nitrogen content is 2.6%, the phosphorus content is 3.5%, the potassium content is 2.5%, the crude protein is 16-25%, and the organic matter is 45%.

Chicken Manure Dryer

Chicken manure dryer equipment play a great role in chicken breeding companies. After large-scale experiments, 100Kg fertilization per mu of wheat can increase yield by more than 20%, vegetable fertilization 100Kg per mu can increase yield by more than 30%, fruit tree fertilization 25Kg can increase yield by more than 40%, and watermelon fertilization 100Kg per acre can increase yield by more than 40%. No longer use other fertilizers. The organic fertilizer is a yellow-brown uniform granular product with little pollution, no odor, easy to use, and high fertilizer efficiency, which is beneficial to improve the soil and overcome the salt-alkali damage caused by long-term use of chemical fertilizers. It is suitable for wheat, rice, peanuts, melons and fruit trees and other crops to improve the quality of crops, improve the quality of melons and fruits, and is beneficial to human health. It is a good-quality fertilizer for the cultivation of pollution-free green food. This product can also be used as a feed additive for feeding fish, cattle, pigs, etc.

manure rotary dryer machine in organic fertilizer production line

The demand for chicken manure fertilizer drying equipment is huge, and it has a foothold in many fields. The chicken manure dryer is suitable for large, medium and small chicken farms and areas where the breeding industry is relatively developed. According to the requirements of drying products, it can be used Different heat sources. After filtering and eliminating old products, the era of high power consumption is gone forever. The new type of chicken manure dryer saves energy. This machine is suitable for chicken manure, duck manure, animal manure, slaughter scraps, etc. with a water content of less than 65%. It has a good effect on opening up feed resources, reducing feeding costs, and reducing environmental pollution. The chicken manure drying machine adopts airflow drying method, which has high thermal efficiency. It can complete deodorization and insecticide sterilization of materials at one time without destroying the quality of the finished product. This machine can dry high-temperature materials below the initial moisture content at one time. The final content is less than 14%.

With the development of agricultural technology, earth-shaking changes have taken place in the fertilizer industry. The use of traditional fertilizers has been gradually reduced. Now the majority of farmers prefer organic fertilizers produced by organic fertilizer equipment. So what are the advantages of organic fertilizers to allow farmers Do friends love it so much?

Wheel type Compost Turner for Large Scale Composting

The organic fertilizer fermented by the organic fertilizer equipment improves the soil and is good for absorption: it is rich in organic matter and humus, improves the nitrogen fixation capacity of phosphate fertilizer, melts water, promotes the absorption of plants, and increases the activity of beneficial microorganisms in the soil, thereby producing biological regulation substances that can stimulate Root growth promotes nutrient absorption and effectively improves nutrient absorption and utilization.

The chicken manure treated by the organic fertilizer equipment can maintain a good soil aggregate structure after being applied to the soil. The biological activity of the organic matter promotes the activity of various enzymes in the body and accelerates the growth of crops. According to its beneficial advantages, it can inhibit the formation, reduce the production of viruses, reduce the occurrence of diseases, and improve plant activity.

Self Propelled Windrow Compost Turner For Sale

The organic fertilizer produced by the fermentation process of the organic fertilizer equipment can activate the soil, improve soil compaction, nutrient loss, improve soil permeability and plow layer, loosen the soil, increase soil moisture, reduce nutrient absorption resistance, and promote nutrients to crop roots International transfer, enhanced drought resistance, low investment, high output, and remarkable results.

It is precisely because the effect of organic fertilizer produced by organic fertilizer equipment is so good that it can reduce pests and diseases and increase crop yields, so it is deeply loved by farmers. This is why it can replace traditional fertilizers.

The production line of organic fertilizer not only effectively solves the environmental pollution caused by organic wastes in livestock and poultry breeding, but also reduces the eutrophication of surface waters caused by pollution. It is also conducive to improving the safety and quality of agricultural products and providing green food and food for humans. Organic food has laid a good foundation, and the ecological and environmental benefits are extremely significant.

The raw materials of organic fertilizer come from livestock manure, animal and plant residues or agricultural production wastes, and contain a large amount of organic matter, which can provide comprehensive nutrition for crops. The organic fertilizer production line is a special processing equipment for organic fertilizer, which is widely used in agricultural development and has gradually become an indispensable machine for agricultural development.

Organic Fertilizer Production Line Flow Chart

The organic fertilizer produced by organic fertilizer production line can improve the soil, increase organic matter, and have good fertilizer efficiency. Not only can it increase soil organic matter and improve soil physical and chemical properties, but it can also be used as feed to return to the field. To improve the poor soil physical and chemical properties, the soil nutrient content is low, the nutrient is unbalanced, and the water, air, and heat conditions in the soil are not coordinated, and the soil biological condition is poor.

Powdery organic fertilizer production line

The organic fertilizer production line has realized the circular development of agricultural resources, not only solving environmental pollution, but also turning waste into treasure by using renewable resources. The organic fertilizer production line technology gradually promotes the combined use of decomposed substances and chemical fertilizers in a planned way, with decomposed substances as the mainstay, and chemical fertilizers as the supplement. Then slowly reduce the amount of chemical fertilizers and increase the amount of decomposed substances. In the end, the effect of using only decomposed substances and using no or as little chemical fertilizer as possible is achieved. The bio-organic fertilizer production line realizes true circular agriculture and green agriculture.

According to the test, a duck can excrete about 100 grams of feces per day, and 10,000 ducks can excrete about 1 ton of feces per day. According to the breeding cycle, if it is calculated for 40 days, about 40 tons of manure will be excreted. A duck farm that sells 1 million ducks a year will excrete about 4,000 tons of manure every year. Due to the continuous discharge of manure, it is a problem that duck farms must solve. For example, traditional methods of manure treatment have many similar problems:

1. The place where duck feces accumulate should be large.
2. The demand for straw bedding is also great.
3. The environment and sanitation of the duck house are too poor, which has a greater impact on the disease prevention and control of the duck house.
4. The feces of ducks are washed by rain or flow by themselves, causing serious pollution in the surrounding areas.
5. Freight increases and economic benefits decrease.

Duck manure is a high-quality fertilizer with rich N, P, and K content and quick effect. It can improve the soil, increase organic matter, and improve soil fertility when used in farmland. In order to improve the economic benefits of farmers

The processing of duck manure into organic fertilizer has become an ideal choice. Then the duck manure is processed into organic fertilizer? The following FPC company analyzes the methods and techniques of duck manure into organic fertilizer particles:

organic fertilizer granulation line

The organic fertilizer production process is closely related to the equipment configuration of the organic fertilizer production line. General organic fertilizer production line complete equipment is mainly composed of fermentation system, drying system, deodorization and dust removal system, crushing system, batching system, mixing system, granulation system, screening system and finished product packaging system.

The construction scale of the equipment configuration of the granular duck manure organic fertilizer production line is generally 5,000 tons-100,000 tons per year. It is necessary to comprehensively consider local resources, market capacity, and market coverage.

The investment scale and product plan design of the granular duck manure organic fertilizer production line need to be formulated according to the following conditions: raw material resource characteristics, local soil conditions, local planting structure and main crop varieties, and comprehensive consideration of local resources, market capacity, and market coverage radius.

The investment scale and product plan design of the granular duck manure organic fertilizer production line need to be formulated according to the characteristics of raw material resources, local soil conditions, local planting structure and main crop varieties, factory site conditions, and the degree of automation of production. FPC has a full set of granular duck manure organic fertilizer production line configuration, professional engineers design a variety of configuration schemes for you.

Fermented livestock manure is a high-quality organic fertilizer with rich nutrient content. There are both a large amount of organic matter and a high content of three essential nutrients. Organic matter contains 25.5% of stars, 1.63% of nitrogen, 1.54% of phosphorus, and 0.35% of potassium. Manure does not decompose and is applied directly to crops:

1. Infect pests. Stool contains E. coli and square nematode.
2. Destroy crops. After the unfermented raw manure and other organic materials are applied to the ground, when the fermentation conditions are available, they are fermented under biological activities. When the fermented part is close to the root and the crop plant is small, the heat generated by the fermentation will affect the growth of the crop , Burn the roots of crops.
3. Odor. During the decomposition process, gases such as methane and ammonia are produced, which make the soil and crops produce acid and damage the roots of crops.

What is the effect of fermented organic fertilizer (take chicken manure as an example):

1. Produce a variety of enzymes to control stubble and root-knot nematodes.
2. Contains beneficial microbial flora, which can activate nitrogen in the air, release phosphorus and potassium nutrients, and replenish soil organic matter.
3. The soil is soft and easy to cultivate, which promotes soil aggregate structure, releases soil pores, and promotes the growth of roots. Make the soil retain water and fertilizer.

Self Propelled Windrow Compost Turner For Sale

Fermentation method of manure organic fertilizer production line:

The enzymatic process is divided into: composting, heating, turning and throwing, odorless, loose, and fertilizer. When composting, 80% of livestock manure and 20% of straw are crushed and mixed. The mixing ratio of straw and feces can be determined according to the moisture content of the feces. Generally, fermentation requires 65% water content, that is, the hands are kneaded into a ball, water sees through the fingers, but does not drip, and it will dissolve as soon as you let go. Then add corn flour or brown sugar and bacteria to increase the sugar content for the fermentation of the bacteria, so that the multi-dimensional complex enzyme bacteria has an absolute advantage. Add the prepared mixture to the mixer for mixing, mixing-it must be even and thorough without leaving any lumps.

The mixed ingredients are piled into strips with a width of 1.5 meters to 2 meters, a height of 0.8 meters to 1.2 meters and a length of not less than 5 meters. During the fermentation process, pay attention to proper oxygen supply and turn over (turn over several times when the temperature rises to 75℃or above), and control the temperature rise at about 65°C. Too high temperature will affect the fermentation product.

The moisture of the fermented materials should be controlled at 60~65%. Too high or too low is not conducive to fermentation. Too little water makes fermentation slow. Too much water will cause poor ventilation, slow heating, and produce odor.

The initial temperature of fermentation is 50℃-80℃, which eliminates the odor of chicken manure and other bacteria. In the middle of fermentation and composting, the material becomes loose and dry, with white hyphae. During the fermentation maturity period, the materials give off the scent of koji, and the bacterial fertilizer will be fermented and mature.

The process steps of using livestock manure to make round granular organic fertilizer:

Step 1: Fermentation is mature. Collect the liquid of livestock and poultry manure, mix it with straw, hay, etc. to control the water content of about 65%, and then transport it to the fermentation tank, sprinkle with aerobic fermentation bacteria, and use a hydraulic trough turning machine to fully mix it and let it In the fermentation process, a pile turning machine is used to turn the material into a pile and cool down during the fermentation process.

crawler type compost turner machine

Step 2: Material crushing. The materials decomposed through high temperature are processed by organic fertilizer crusher equipment. The organic fertilizer wet material crusher is a professional crushing equipment for crushing high humidity and multi-fiber materials. The high-speed rotating chain is used to crush the fiber with a good particle size.

semi wet material crusher details

Step 3: Mix and stir. Add trace elements, auxiliary materials, humic acid, clay, etc. to mix and stir. The vertical mixer has a fast mixing speed and good uniformity. It can mix and add 30% viscous materials with liquid. When working, there are two oppositely rotating blades and rotors that are stirred in the middle. The bottom opening door is adopted for fast unloading speed and less residual quantity.

mixng machine

Step 4: Forming and granulating. Use organic fertilizer disc granulator, organic fertilizer stirring teeth pelletizer or new type gear drum three-combination granulator to granulate the material.

Pig Manure Granulation Machine

Step 5: Tumble drying. The organic fertilizer dryer further removes water from the granulated particles to meet the standard requirements of organic fertilizer moisture content.

manure rotary dryer machine in organic fertilizer production line

Step 6: Drum cooling. Use a cooler to cool the dried granular material, which is helpful for the storage and quality of the granules.

Step 7: Screening and material return system. Due to the granular material output by the granulation molding system, the particle size has a certain difference, which needs to be sieved and classified. The selected drum screening machine requires low vibration, low noise, convenient screen change, and is equipped with a screen surface cleaning device.

Customized Fertilizer Screening Machine in ShunXin

Step 8: Particle coating equipment. The coating machine is composed of a screw conveyor, a stirring tank, an oil pump, a main engine, etc., with a powder coating or liquid coating process. It can effectively prevent the agglomeration of fertilizers. The main machine adopts polypropylene lining or acid-resistant stainless steel.

fertilizer granules coating machine

Step 9: Pack the equipment. The granular material is packaged and enters the finished product warehouse through the conveying equipment. Granular materials can be quantitatively weighed and packaged through automatic packaging scales.

single bucket powder fertilizer automatic packing machine

Sun-dried chicken manure and cow manure need to be fermented. The fermented chicken manure and cow manure belong to the category of farmyard manure. Fermentation is a key step in the production of organic fertilizer. The purpose is to deodorize, sterilize, and increase beneficial bacteria. Unfermented raw materials contain a lot of heavy metals, insect eggs, weed seeds, and other harmful bacteria. If they are directly applied, it will not only consume fertilizers but also increase the probability of crop diseases and insect pests.

The method of fermenting chicken manure and cow manure in a large-scale organic fertilizer processing plant:

There are three common fermentation methods: fermentation tank fermentation, strip fermentation, and tank fermentation.

Chicken Manure Fermentation Tank

Fermentation tank fermentation uses a new type of fermentation equipment to put raw materials into the fermentation tank for fermentation. The equipment has a deodorizing system, a ventilation system, a stirring system, and an auxiliary heating system. The characteristic is that it is not affected by the environmental temperature, can be produced at any time, and the fermentation speed is fast.

Self propelled windrow compost turner on site

Pile fermentation, using an open field for fermentation, is suitable for organic fertilizer processing plants where the site is limited and does not want to invest heavily in civil engineering. Features: The operation of the fermentation site is flexible and changeable, and the self-propelled windrow compost turning machine is easy to walk.

Wheel type compost turner machine

Trough fermentation, build a fermentation tank in the factory area, install a track on the upper part of the enzyme pool wall, a trough type compost turner walks on the track, the raw materials are put into the tank, the turning machine walks back and forth to turn the material, and it is characterized by stable equipment operation , Suitable for organic fertilizer processing plants with larger output and mass production.

If you want to know the specific ingredients and methods of fermentation, please feel free to inquire.