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Category Archive : Organic Fertilizer Manufacturing

What Are the Advantages and Disadvantages of the Chain Plate Turning Machine? How to Install and Debug Chain-Plate Stacker Equipment?

The turning depth of the chain plate turning machine is 1.8-2 meters, and the turning depth of the general rake-tooth turning machine is 0.6-1.5 meters. The chain plate turning machine occupies a small area and is more efficient.

Equipment advantages of chain plate turning machine: this chain type turning pile mixer has the advantages of high crushing efficiency, uniform mixing, thorough pile turning, and long moving distance. New type chain plate compost turning machine has compact structure and advanced technology. It uses some beneficial microorganisms to promote the rapid decomposing of organic waste such as livestock and poultry manure. It adopts unique pond continuous aerobic fermentation technology to make organic waste. The materials are quickly decomposed, dewatered, sterilized, and deodorized to achieve the purpose of harmlessness, resource utilization and reduction treatment, low energy consumption, and stable product quality.

Installation and commissioning of chain plate type stacker machine.

  • After all the parts of the chain conveyor equipment are installed and assembled, we need to fix the conveyor chain plates in place to ensure that the legs, columns, and platforms of the conveyor are fixed with chemical anchors. This step is very important. The work is safer only when the equipment is relatively stable, so we must carry out this work well.
  • After the last step of the chain conveyor is completed, we should not slack, but also check all the bolts in general, do a thorough fixation to ensure that each screw is fixed. If there is a screw that we do not fasten well, it may cause safety hazards.
  • The axis of the chain conveyor, the drive roller and the reversing roller must be vertical to the vertical center line of the frame, otherwise it cannot rotate flexibly, so these three items must be checked clearly , This is also a very important one.
  • The chain conveyor should check the tension of the conveyor chain. If the tension to be checked, we need a set of data. The tension should be 1% to 1.5% of the captain. In the meantime, this is more appropriate. We need to keep this data well. If it is out of this range, we have to adjust it in time.
  • The chain conveyor has a rope pull switch to be installed on one side of the equipment, and a steel wire rope should be connected between the two switches, and the tightness can be adjusted by yourself.
  • There is also a switch on the chain conveyor, which is a deviation switch, which can be installed on both sides of the head and tail, and it is also installed in pairs. The specific position can be according to the instructions.

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How to Buy the Organic Fertilizer Production Line at Best Price?

The construction scale of general organic fertilizer production line configuration is generally 5000 tons-100,000 tons per year. It is necessary to comprehensively consider local resources, market capacity, and market coverage.

What is the cost of fertilizer production equipment?

The equipment investment scale and product selection plan of the manure organic fertilizer production line need to be formulated according to the following conditions: raw material resource characteristics, local soil conditions, local planting structure and main crop varieties, and comprehensive consideration of local resources, market capacity, and market coverage radius. Generally, small new factories can produce 10,000 tons (1.5-2.5 tons/hour), 20,000 tons (2.5-3.5 tons/hour), and 30,000 tons (4.5-6 tons/hour) per year. Medium-sized factories are producing 3- 50,000 tons, large factories are producing 50,000-100,000 tons per year. The investment scale and the design of the production line plan need to be formulated according to the characteristics of raw material resources, local soil conditions, local planting structure and main crop varieties, factory site conditions, and the degree of automation of production.

What configurations of the organic fertilizer production line can I buy?

The manure organic fertilizer production line has three configurations: high, medium and low. Large fertilizer plants must adopt a complete set of production configurations, and the appearance and nutrient content of the finished products can meet the market requirements, and they have a greater advantage in the promotion of finished organic fertilizers. The low-to-medium configuration organic fertilizer production line is suitable for small and medium-sized fertilizer factories. The sales scope of finished organic fertilizer is limited to nearby areas. Some processes in the organic fertilizer production process need to be completed manually.

How do I select the fertilizer machines according to the amount of raw materials?

If the daily production of animal manure exceeds 5 cubic meters, and the maximum amount does not exceed 10 cubic meters, you can purchase simple facilities, mainly mobile turning  machines (turning machines), shredders and other facilities, and the cost of investment facilities needs 15,000 to 45,000 USB. Yuan. If the daily production of livestock and poultry manure exceeds 10 cubic meters, more equipment is recommended. Generally, an investment of 45,000 to 90,000 USB is required, and a complete set of equipment may cost more than $150,000.

What production site is suitable for my organic fertilizer production plant?

Generally, planning principles of site selection: close to raw materials, convenient site transportation, good infrastructure, try to use the original buildings, reduce the scale of investment, increase the efficiency of capital use, and give full play to the demonstration function of the project. Stay away from residential areas and choose down vents; adapt measures to local conditions, arrange compactly, and make use of abandoned land as much as possible: separate living areas from the factory site and maintain environmental sanitation.

 

 

Belt conveyor for fertilizer production

Belt conveyor is a common equipment used for continuous conveying of goods. There are two types of belt conveyors, fixed and mobile, which are mainly used for loading, unloading, handling and conveying goods or materials. It is the most basic equipment in the manufacturing process of organic fertilizer, which can connect various machines and transport materials. Belt conveyor deviation is one of the common faults in the operation of belt conveyor. There are many reasons for this, including structural design, installation and commissioning. When solving the deviation problem, it needs to be handled flexibly according to the situation.

Harm of belt conveyor deviation

The deviation of belt conveyor means that the conveyor belt deviates from the normal center position to one side of the transmission drum. In this case, if not corrected in time, the edge of the conveyor belt and the frame will rub against each other, and the conveyor belt will wear or even tear over time. In case of serious, the production of nitrogen, phosphorus and potassium fertilizer will stop working, affecting the production efficiency.

Causes of belt conveyor deviation

The reason for belt conveyor deviation is that the forces on both sides of the conveyor belt are unbalanced. If the tension at both ends of the belt is in a balanced state, it is not easy for the newly installed and debugged belt conveyor or the worn old belt conveyor to deviate.

There is a reversing roller at the head and tail of the belt conveyor, which is installed at the head and tail respectively. The head roller is installed and positioned, the central axis is perpendicular to the frame, and the tail roller is equipped with a lead screw as a tensioning device. The perpendicularity between the idler and the frame can be adjusted by adjusting the nut position on the lead screw until the final belt conveyor operates normally.

Organic Fertilizer Production at Large Scale

Organic fertilizer is the main fertilizer to improve crop quality and reduce environmental pollution. The organic fertilizer production line realizes the transformation of high-quality organic fertilizer by reprocessing manure, straw, agricultural wastes and other agricultural wastes.

The heavy use of chemical fertilizer has led to the decrease of soil organic matter content, the serious land consolidation, the increase of crop diseases and the serious yield reduction. Organic fertilizer has no pollution and high fertility in agricultural production and use. Organic fertilizer is the main fertilizer used in agricultural production, which has the characteristics of long-term and lasting effect, activating land, promoting plant growth and increasing yield. Organic fertilizer production line mainly transforms waste into organic fertilizer through fermentation composting and granulation.

Fermentation composting is the first step of organic fertilizer production line. Fecal straw was put into fermentor for high temperature fermentation. After high temperature treatment, bacteria, insects and eggs were removed from compost. The organic matter after fermentation is sent to the equipment of organic fertilizer production line for granulation. Combined application of organic fertilizer and chemical fertilizer can complement each other and improve fertilizer utilization rate.

Chemical fertilizer is a quick acting fertilizer with high nutrient content, less composition and fast release, while organic fertilizer is a long-term fertilizer with high nutrient content but low relative content and slow release. In order to maintain the self-sustaining of nutrients and soil fertility, and strengthen the recycling and reuse of soil nutrients, in the organic fertilizer production line, organic fertilizer and chemical fertilizer can be combined to make organic-inorganic compound fertilizer, which can complement each other. The combination of fertilizer efficiency is more conducive to the absorption of crops, providing nutrients for crops and improving fertilizer utilization rate.

Using two in one organic fertilizer granulator, various organic fertilizers and chemical fertilizers can be mixed and granulated to produce high-quality organic fertilizer. Our factory has designed a large output organic fertilizer production line. The organic fertilizer production line mainly includes two in one granulator, ball mill, drum screening machine, vertical crusher, double shaft mixer, rotary dryer, rotary cooler and packaging machine. Through the deep processing of these equipment, organic matter can become high-quality organic fertilizer.

More details, go to https://organicfertilizerplants.com/

How to choose efficient organic fertilizer making plan?

A few people say that the most progressive phase of human development advancement is environmental development. The 21st century is the century where biological human advancement enters a rapid turn of events. The environmental business will undoubtedly turn into the most encouraging daylight industry.

We invite a wide range of qualified and incredible. Embrace different strong waste treatment and change ventures, organic compost total arrangements of gear, biogas extensive usage ventures, straw gasification tasks and mining hardware, carrying would like to most of producers of organic fertilizer.

Organic fertilizer creation line identified with numerous parts of development, makers in the development of organic compost creation line frequently meet numerous issues, don’t have a clue how to choose each connection need machine and how to deliver top notch organic compost, to share how to assemble a privilege under the organic fertilizer creation line.

Every hardware in each connection of the organic compost creation line can have an assortment of decisions, and is certifiably not a solitary fixed creation model, for example, blending join, the basic blender has vertical blending, flat blender, twofold shaft blending, and so on Granulation circle granulation, expulsion granulation, blending teeth granulation, multi-in-one granulation, etc; Equipment and hardware transport joins, belt transport, screw transport, and huge Angle transport, etc.

Organic compost creation line how to pick, contingent upon the need to make the crude material of organic fertilizer, squashing the connection, the decision of smasher change as per the dampness substance of crude material, typically water content higher crude materials appropriate for pick smasher for pulverizing of half wet material is, in the event that it is dry materials, for example, dry cow waste, sheep excrement can pick vertical smasher for pounding.

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Vinasse Organic Fertilizer Manufacturing Process

1. Vinasse Composting

Add raising specialist to strong vinasse and heap it in septic tank subsequent to blending. And afterward it very well may be in high-impact maturation. Put the crude material of 1: 1 volume proportion on the ground or septic tank, blending with a manure turner. Fertilizing the soil tallness isn’t under 1 m and width at least 2 meters.

Turn the material consistently. Use cellulose, corrupting catalyst, protein or rhizopus as starter culture. Starter represents 1-10% of the complete combination. It takes up 6-15 days to mature crude materials. Make temperature of maturation between 50℃to 80℃. Also, quicklime can be added to change intensity of hydrogen. For the most part, keep pH esteem somewhere in the range of 6 and 7.

2. Vinasse Mixing

Add 3% of ammonium sulfate, 6.6% of ammonium bicarbonate, 2% of calcium magnesium phosphate, 1% of potassium sulfate and 10% of humic corrosive. And afterward mix the blend with manure blender.

3. Vinasse Crushing

In the wake of blending crude materials, use manure fasten smasher to make blended materials broken. As indicated by qualities of vinasse, this sort of manure vinasse organic compost particles smasher is the most ideal decision for squashing vinasse. It can abstain from staying and hindering. Chain-hammar smasher can improve pulverizing execution.

4. Vinasse Organic Fertilizer Granulation

In the wake of squashing the materials. It tends to be granulated through compost belt transport to new sort organic manure granulator. Since vinasse is semi dampness crude material, it is reasonable to utilize this sort organic manure granulator. It utilizes the attributes of developing particles under a specific power. The delivered particles are solid, decreasing energy utilization for drying. And afterward it tends to be screened straightforwardly.

5. Vinasse Organic Fertilizer Drying and Cooling

Essential feed is shipped off drying framework by belt transport. The substance innovation is applied while drying the feed. The water substance ought to be under 30% prior to drying. Subsequent to drying, make the temperature of compost chill off.

6. Vinasse Organic Fertilizer Packing

Subsequent to testing review, send the up-to-standard items to bundling framework. As per pressing detail, bundle and seal the items via programmed compost bundling machine. And afterward convey completed items to completed products distribution center.

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