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What Is the Principle of Making Organic Fertilizer by Self-Propelled Turning Machine?

The self-propelled compost turning machine adopts hydraulic transmission, adopts domestic advanced high-power diesel engine, four-speed operation, and controllable turning width, which can effectively combine the crushing, mixing and stirring of bio-organic materials to provide a better aerobic environment for the fermentation of materials.

Introduction to the operation steps of the self-propelled turning compost machine

• Mix the straw, manure and fermented organic fertilizer bacteria liquid and stir evenly;
• Pile up the mixed materials and cover them with straw mats. Please note that the organic fertilizer fermentation is aerobic fermentation, and there is no need to build a completely sealed factory building or a large covered roof.
• Adjust the water content, and the humidity of the mixture should be 40%-50%. The judgment method is: knead the mixture into a ball without dripping, and then loosen it to disperse.
• Automatically advanced turning machine turns and mixes. Usually, it needs to be turned over on the third day of fermentation. If you need to match the corresponding fermentation auxiliary materials during the fermentation, you can sprinkle the starter of the fermented organic fertilizer to help the fermentation; the same operation can be carried out on the seventh day until the fermentation is completed; usually, the decomposition of the organic fertilizer can be 10-15 Finished in days.

Advantages of self-propelled turning compost machine

• The design concept of ergonomics, mechanical substitution of labor, and people-oriented emphasizes human-machine coordination, simplifies operating procedures, and improves the overall safety of product design.
• Product intelligence has begun to take shape. Self-propelled turning compost machines, as the main equipment type for fermentation turning compost operations, must adapt to the increase in costs brought about by the rapid increase in labor costs, and realize intelligence under the impact of new technologies, new processes and new requirements.
• Pay attention to the processing and production of product details, which inevitably requires improving the overall stability and quality of the product. How to make the self-propelled turning machine stand out in the future competition? So quality is the lifeline of the product. Only through the continuous improvement of product quality, the coordination of people and equipment, and the continuous optimization of product details, can the self-propelled trigger adapt to the needs of organic fertilizer processing plants under the new form and improve user experience.

FPC produces two types of self-propelled compost turner machines. They are crawler type compost turner and movable compost turner. Click this link to get more information about this fermentation machine. https://www.fertilizerplantcost.com/self-propelled-compost-turner/

Compared with the traditional trough-type compost turning machine, the large-scale wheel type compost turning machine has a new breakthrough in the problem of the turning span. From the perspective of energy saving, the wheel type turning machine is highly efficient. The energy-saving transmission mechanism drives two large-diameter turning wheels. Therefore, the wheel type-type turning and machine can turn organic materials without dead ends. The FPC wheel type fermentation machine is equipped with an adjustable speed displacement trolley to complete the large-span tipping operation with low energy consumption.

The hydraulic lifting system of the wheel type compost turner machine can automatically lift the turning plate to ensure that the equipment can move without obstacles. In addition, the supporting fully automated electrical control system further ensures that the equipment is easy to operate, safe and stable, and different models can be customized according to customer needs.

Compared with the traditional trough-type compost turner machine, the 20-meter large-span wheel type compost turning machine greatly saves space. It has no dead ends, wide turning range, deep turning depth, uniform turning, and high turning efficiency. The wheel type trough type turning machine is suitable for aerobic fermentation and can be used in conjunction with solar fermentation chambers, fermentation tanks and moving machines. It can be used with the moving machine to realize the function of one machine with multiple slots. It can be used for continuous discharging and batch discharging with the matching stale grains, with high efficiency, stable operation, firmness and durability. The control cabinet is centrally controlled, which can realize manual or automatic control functions. The shovel is sturdy and durable, and has certain functions of breaking and mixing materials. The limit travel switch plays a safety and limit function.

FPC manufactures many specifications of wheel type compost turner machine for organic fertilizer production customers. Welcome to our official website to get efficient organic fertilizer fermentation machines. https://www.fertilizerplantcost.com/groove-type-compost-turner/

Overview of powdery organic fertilizer equipment

Powder organic fertilizer equipment is one of the traditional organic fertilizer production equipment. Powder organic fertilizer is relatively easy to produce. The main production process is to produce semi-finished products through traditional fermentation of livestock and poultry manure, and then crush it to reach 30-40 mesh, and the moisture content reaches 30%, organic matter reaches 30%, and total nutrients reach 5% or more. If the total nutrients are not up to the standard after fermentation, some chemical fertilizers of nitrogen, phosphorus and potassium can be added appropriately. Therefore, the equipment for producing powder organic fertilizer is relatively simple.

What are the main powdered organic fertilizer equipment？

According to the production steps of powder organic fertilizer, the main equipment is mixer, composter, and crushing equipment, but such a simple design is relatively simple and requires more labor. If you want to have a high degree of mechanization, the detailed part of the subdivision is more re-examined, that is, after the first fermentation and the second fermentation, the organic raw materials are directly loaded into the multi-functional silo with a forklift, and the multi-functional silo is broken by mixing and then loaded. Screener, the under-screen material of the screener reaches 30-40 meshes and then is directly transported to the powdery organic fertilizer packaging machine for packaging finished products. The relatively large materials in the screener are crushed by the semi-wet material crusher and returned to the silo.

Production technology of powder organic fertilizer

The production technology of powder organic fertilizer mainly masters these key points. One is to combine several high-nitrogen organic raw materials and several high-carbon organic raw materials according to the formula standard of organic fertilizer fermentation, that is, carbon to nitrogen ratio, carbon to phosphorus ratio, and carbon to nitrogen ratio. Potassium ratio, PH value, moisture, and strains are mixed in proportion. The mixed forecast is directly pushed into the fermentation tank with a forklift for 10-12 days of aerobic fermentation. This process is a high-temperature fermentation process. After the fermentation process is completed, the aging process is carried out, that is, the second fermentation, the second fermentation. It takes 10-12 days. This process belongs to low-temperature fermentation. After the second fermentation is completed, the purpose of maturation is basically achieved. The purpose of these two processes is to decompose the macromolecular materials of organic raw materials into small molecular materials that can be absorbed and utilized by crops, which can also be said to be the process of transforming the organic state into an effective state. The fermented organic raw materials are tasteless, have a refreshing color and lower viscosity. After these two processes are completed, the following crushing-screening-packaging is completed, and the entire powder organic fertilizer production is completed.

FPC has been engaged in fertilizer production line design and installation over 15 years. Welcome to our official website to get customized fertilizer production line.

The organic fertilizer powder production line has the advantages of simple equipment and technology, convenient operation of the production line, low investment cost, convenient maintenance and so on. As the preliminary process of the granular organic fertilizer production line, the powdery organic fertilizer production line is simply crushing, fermenting, and packaging. The chicken manure organic fertilizer powder production line requires two steps to process commercial organic fertilizer: pre-fermentation and powder processing. After the chicken manure has been fermented and decomposed, organic waste with a moisture content of about 30%-35% is crushed and screened. The finished product is conveyed to the finished product silo by a belt, and is measured and packed into the warehouse by a computerized quantitative packaging system.

What is the powder organic fertilizer production process?

The technological process of organic fertilizer powder production line can be simply divided into three processes: pre-treatment, one-time fermentation, and post-treatment.

Pre-treatment: After the compost raw materials are transported to the storage yard, they are weighed on a scale and sent to the mixing and mixing device, mixed with the factory-manufactured and domestic organic wastewater, added with compound bacteria, and roughly adjusted the moisture and carbon-nitrogen ratio of the compost according to the composition of the raw materials , After mixing, enter the next process.

One-time fermentation: The mixed raw materials are fed into the primary fermentation tank with a loader, and piled into a fermentation pile. A fan is used to forcefully vent air from the bottom of the fermentation tank to supply oxygen. At the same time, the pile is turned over for 2 days, and water is added ( Mainly based on in-plant manufacturing and domestic organic wastewater) and nutrition. Master the fermentation temperature between 50°C and 65°C, and hold aerobic fermentation. The fermentation cycle of this project is 8 days. Every day, one pool of raw materials and one pool of semi-finished products are fed. After the good semi-finished product is discharged, it is ready to enter the next process.

The organic fertilizer fermentation equipment used in this set of organic fertilizer production line is aerobic fermentation bacteria, which has the characteristics of fast heating, good deodorization effect, and maturity. It is suitable for static fermentation and dynamic fermentation mode, and can effectively treat livestock and poultry manure and waste solids. Organic matter such as crop stalks, rice straw, pine husks, peanut shells, rice bran, sawn wood, leaves, mushroom scraps, medicine residue, sugar mash, distiller’s grains, bagasse, monosodium glutamate residue, furfural residue, protein and crude fiber in municipal solid waste Perform rapid heating, deodorization, sterilization, decomposition, and constant temperature control for about 15 days, which can kill viruses, germs, eggs, and weed seeds, and achieve harmless treatment to effectively control the occurrence of soil diseases and insect pests and reduce the amount of pesticides.

There are customized organic fertilizer production lines in FPC. Click here to get the best solution.

The process of compost production in the production of biological compost.

(1) The mixture of strains based on microbial fermentation was prepared.

In order to produce bio organic compost, the fermentation substrate must be used as the strain. We use HM fermentation base here. In order to make more evenly contact with chicken manure, 10 kinds of beneficial microorganisms, such as nitrogen fixing bacteria, nitrogen fixing bacteria, potassium decomposing bacteria, phosphate decomposing bacteria, yeast, actinomycetes, Bacillus Giganticus and Bacillus subtilis, are more evenly contacted with chicken manure, and 100g HM fermentation base material is divided into five equal parts. Every 20 grams, about 1-1.6 kg wheat bran or soybean meal and soybean meal are added to each HM fermentation base Other auxiliary materials, which are well mixed, are called plants. In this way, each bacterial mixture can ferment about 200 kg of chicken manure.

organic fertilizer large fermentation pot

(2) Two manufacturing methods:

The production of bio organic compost used in livestock and poultry manure can be divided into static processing and dynamic processing.

Bio compost production line

1. static processing and manufacturing technology of bio organic compost:

Static treatment of bio organic compost is a kind of self-made bio organic compost produced by farmers in the field. The method is simple, easy to operate, and has less investment, which is suitable for small-scale professional farmers.

(1) Prepare chicken manure and accessories.

Choose an open space of about 30 square meters, flat ground, no water, and separate chicken manure from auxiliary materials.

In order to mix the mixture of strain and chicken manure evenly, we divided 1000 kg chicken manure into five equal parts. About 200 kg per serving.

Pan Granulation Compound Fertilizer Production Line

Generally, the grain or powder wheat bran, peanut shell powder and other main auxiliary materials, such as corn straw, cotton stalk, etc., must be cut into 5-10 cm long, too long will cause inconvenient mixing. The purpose of adding auxiliary materials is to regulate the water content and carbon nitrogen ratio of chicken manure and improve the permeability of fermentation materials.

(2) Fermentation platform construction.

After chicken manure and auxiliary materials are ready, fermentation platform shall be built according to the actual situation of environment and farmers.

When establishing fermentation platform, please select places with sufficient sunshine, flat, high terrain, avoiding opening of air outlets and easy to operate. First, some parallel ventilation ditches are excavated, with the width of 30 cm, depth of 30cm and width of ditch beam of 20cm. The branches, bamboo strips, straw and so on are spread on the ditch beam to form a fermenting platform with permeable bottom, which is convenient for ventilation and oxygen supply. Because the beneficial biota in HM fermentation base belongs to aerobic strain, the fermentation products can decay better only when there is enough oxygen.

After the fermentation platform is completed, we can continue to produce the bio organic compost which is still processed.

(3) Operation steps.

Evenly spread the mixture of the strain on the prepared chicken manure and mix well. During the mixing process, the moisture content of chicken manure should be adjusted to about 60%, namely holding several chicken manure in hand, holding tightly, and paying attention to the water between fingers, but not dripping water. Release your hand and gently touch to expand it. That’s enough water. If the water content is too high, add wheat bran, corn straw and other auxiliary materials to reduce the water content in chicken manure; if the water content is too low, add fresh chicken manure or sprinkle some water. Pile the mixed chicken manure on the fermentation platform.

The other four piles of chicken manure were treated in the same way, all piled together. At this time, the height is about 1-1.2m, the length and width are 1.5-2 meters, and the composting amount is generally 1.5 cubic meters.

(4) Management of fermentation process.

In the process of fermentation, temperature control is very important. If the temperature is too low, the mature standard cannot be met; if the temperature is too low, it cannot be reached. If the temperature is too high, the nutrients of compost are easy to lose. The temperature inside compost is from outside to within 30 cm. Therefore, the metal rod of thermometer used for measuring temperature must be longer than 30 cm. When measuring, it must be inserted into compost for more than 30 cm to accurately reflect the fermentation temperature of compost.

Fermentation temperature and time requirements:

After composting, chicken manure entered the first fermentation stage. It will automatically heat to above 55 ° C for 5 to 7 days, and then kill most parasite eggs and harmful bacteria to be harmless

Organic manure compost turner is very important in the composting process, which has an important impact on the organic manure maturity and subsequent process. The composting principle of organic manure compost turner is to use the aerobic fermentation principle of organic manure composting, and use the organic manure compost turner to sprinkle the raw materials in the composting process, so that the raw materials can fully contact the oxygen in the air, so that the composting process can be fully fermented.

This is also the reason why organic fertilizer enterprises cannot process organic fertilizer without organic fertilizer compost turner. Judging from the maturity of organic fertilizer, the composted organic fertilizer is dumped by the compost turner to achieve harmless treatment, and the yield of organic fertilizer is higher.

organic fertilizer large fermentation pot

Five features of fertilizer composting machine:

1. Mixing function in raw material conditioning. In order to adjust the ratio of carbon to nitrogen, pH and water content of raw materials, some auxiliary materials should be added. The main raw materials and various auxiliary materials roughly piled together in proportion can be stirred by the compost turner to achieve the purpose of quenching and tempering.

2. Adjust the temperature of raw material stack. During the operation of the compost turner, the raw material aggregates are fully contacted and mixed with the air, and a large amount of fresh air can be contained in the material pile, which is conducive to the active production of fermentation heat by aerobic microorganisms.

groove type fertilizer composting equipment

3. Improve the permeability of the feedstock stack. The dumping system can process the material into small lumps, making the thick and dense material pile fluffy and elastic, forming appropriate porosity.

4. Adjust the moisture content of the raw material stack. The suitable moisture content of raw material fermentation is above or below 55%, and the moisture standard of finished organic fertilizer is below 20%.

5. Realize the special requirements of composting process. For example, the crushing of raw materials, giving a certain shape to the raw material pile or realizing the quantitative displacement of raw materials, etc.

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