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• Before using the shredder, check the appearance of the machine for damage caused by transportation, and whether the random information is complete. Before turning on the power to the grinder, please confirm whether there are any iron foreign objects in the machine cavity to prevent the knife from being hit, and manually rotate the flywheel more than one circle. It is forbidden to carry movable knives by hand to ensure safety. Make sure that the main machine of the shredder rotates correctly, and then the motor can be started and put into production. Note: The main machine of the shredder must not be reversed when turning, otherwise it will cause serious equipment accidents such as damage to the fixed and fixed knives and damage to the left and right labyrinths.
• According to the characteristics of the material, the normal use time of the shredder cutter has its length. If it is worn, please sharpen the knife in time. When installing the knife, the rotating knife must be tightened. Cut the screws, make sure that the gap between the rotary knife and the fixed knife is 0.2-0.3, then tighten the fixed knife screw and lock the adjustment screw to complete the tool installation. The pulverizer has been running for about 500 hours. Please check the left and right main bearings, clean them if necessary, and add proper amount of grease or replace all the grease.
• The organic fertilizer production line crusher equipment can reach 25-55% of the moisture allowable value of the bio-fermented organic fertilizer material, and the crushing particle size can reach the requirement of 50 mesh granulation. This machine solves the problem of crushing high-water organic materials, and has a good crushing effect on organic materials that have undergone fermentation treatment. The bio-organic fertilizer production line adopts no-drying room temperature process to produce, one-time molding, and the output is 1-1.5t/h and 1.5-3th/h. The equipment has low investment, quick results and good economic benefits. The process layout of the complete set of equipment is compact, scientific and reasonable, and advanced in technology. Energy saving and consumption reduction, no three wastes are discharged, stable operation, reliable operation and convenient maintenance.

There are many kinds of fertilizer crushing machine in FPC fertilizer equipment production base. Click here to get efficient fertilizer shredder. https://www.fertilizerplantcost.com/compost-shredder-for-sale/

The turning depth of the chain plate turning machine is 1.8-2 meters, and the turning depth of the general rake-tooth turning machine is 0.6-1.5 meters. The chain plate turning machine occupies a small area and is more efficient.

Equipment advantages of chain plate turning machine: this chain type turning pile mixer has the advantages of high crushing efficiency, uniform mixing, thorough pile turning, and long moving distance. New type chain plate compost turning machine has compact structure and advanced technology. It uses some beneficial microorganisms to promote the rapid decomposing of organic waste such as livestock and poultry manure. It adopts unique pond continuous aerobic fermentation technology to make organic waste. The materials are quickly decomposed, dewatered, sterilized, and deodorized to achieve the purpose of harmlessness, resource utilization and reduction treatment, low energy consumption, and stable product quality.

Installation and commissioning of chain plate type stacker machine.

• After all the parts of the chain conveyor equipment are installed and assembled, we need to fix the conveyor chain plates in place to ensure that the legs, columns, and platforms of the conveyor are fixed with chemical anchors. This step is very important. The work is safer only when the equipment is relatively stable, so we must carry out this work well.
• After the last step of the chain conveyor is completed, we should not slack, but also check all the bolts in general, do a thorough fixation to ensure that each screw is fixed. If there is a screw that we do not fasten well, it may cause safety hazards.
• The axis of the chain conveyor, the drive roller and the reversing roller must be vertical to the vertical center line of the frame, otherwise it cannot rotate flexibly, so these three items must be checked clearly , This is also a very important one.
• The chain conveyor should check the tension of the conveyor chain. If the tension to be checked, we need a set of data. The tension should be 1% to 1.5% of the captain. In the meantime, this is more appropriate. We need to keep this data well. If it is out of this range, we have to adjust it in time.
• The chain conveyor has a rope pull switch to be installed on one side of the equipment, and a steel wire rope should be connected between the two switches, and the tightness can be adjusted by yourself.
• There is also a switch on the chain conveyor, which is a deviation switch, which can be installed on both sides of the head and tail, and it is also installed in pairs. The specific position can be according to the instructions.

There many organic compost turner machine in FPC. Welcome to our  website for ideal fermentation machine. https://www.fertilizerplantcost.com/chain-plate-type-compost-turner/

The organic fertilizer powder production line has the advantages of simple equipment and technology, convenient operation of the production line, low investment cost, convenient maintenance and so on. As the preliminary process of the granular organic fertilizer production line, the powdery organic fertilizer production line is simply crushing, fermenting, and packaging. The chicken manure organic fertilizer powder production line requires two steps to process commercial organic fertilizer: pre-fermentation and powder processing. After the chicken manure has been fermented and decomposed, organic waste with a moisture content of about 30%-35% is crushed and screened. The finished product is conveyed to the finished product silo by a belt, and is measured and packed into the warehouse by a computerized quantitative packaging system.

What is the powder organic fertilizer production process?

The technological process of organic fertilizer powder production line can be simply divided into three processes: pre-treatment, one-time fermentation, and post-treatment.

Pre-treatment: After the compost raw materials are transported to the storage yard, they are weighed on a scale and sent to the mixing and mixing device, mixed with the factory-manufactured and domestic organic wastewater, added with compound bacteria, and roughly adjusted the moisture and carbon-nitrogen ratio of the compost according to the composition of the raw materials , After mixing, enter the next process.

One-time fermentation: The mixed raw materials are fed into the primary fermentation tank with a loader, and piled into a fermentation pile. A fan is used to forcefully vent air from the bottom of the fermentation tank to supply oxygen. At the same time, the pile is turned over for 2 days, and water is added ( Mainly based on in-plant manufacturing and domestic organic wastewater) and nutrition. Master the fermentation temperature between 50°C and 65°C, and hold aerobic fermentation. The fermentation cycle of this project is 8 days. Every day, one pool of raw materials and one pool of semi-finished products are fed. After the good semi-finished product is discharged, it is ready to enter the next process.

The organic fertilizer fermentation equipment used in this set of organic fertilizer production line is aerobic fermentation bacteria, which has the characteristics of fast heating, good deodorization effect, and maturity. It is suitable for static fermentation and dynamic fermentation mode, and can effectively treat livestock and poultry manure and waste solids. Organic matter such as crop stalks, rice straw, pine husks, peanut shells, rice bran, sawn wood, leaves, mushroom scraps, medicine residue, sugar mash, distiller’s grains, bagasse, monosodium glutamate residue, furfural residue, protein and crude fiber in municipal solid waste Perform rapid heating, deodorization, sterilization, decomposition, and constant temperature control for about 15 days, which can kill viruses, germs, eggs, and weed seeds, and achieve harmless treatment to effectively control the occurrence of soil diseases and insect pests and reduce the amount of pesticides.

There are customized organic fertilizer production lines in FPC. Click here to get the best solution.

According to relevant information, the complete NPK compound fertilizer production process flow can usually be divided into: raw material batching, raw material mixing, raw material granulation, particle drying, particle cooling, particle classification, finished product coating, and final finished product packaging. The complete set of FPC compound fertilizer equipment has low investment, quick results and good economic benefits. The complete set of equipment has a compact flow layout, scientific and reasonable, energy-saving and consumption-reducing, stable operation, reliable operation and convenient maintenance. The raw materials have wide adaptability, suitable for the granulation of various raw materials such as compound fertilizer, medicine, chemical industry, feed, etc., and the product granulation rate is high. It can produce compound fertilizers of various concentrations and various types (including organic fertilizer, inorganic fertilizer, biological fertilizer, magnetic fertilizer, etc.).

What is detailed NPK compound fertilizer production line?

The process flow of NPK compound fertilizer production line is as follows:

• Raw material ingredients: urea, ammonium nitrate, ammonium chloride, ammonium sulfate, ammonium phosphate (monoammonium phosphate, diammonium phosphate, heavy calcium, ordinary calcium), potassium chloride (potassium sulfate) and other raw materials are equipped in a certain proportion (according to Market demand and soil testing results in various places).
• Mixing of raw materials: Stir the prepared raw materials evenly to increase the uniform fertilizer efficiency content of the entire fertilizer particles.
• Raw material granulation: send the uniformly stirred raw materials to the granulator for granulation (rotary drum granulator or extrusion granulator can be used).
• Granule drying: The granules made by the granulator are sent to the dryer, and the moisture contained in the granules is dried to increase the strength of the granules and facilitate storage.
• Granule cooling: The temperature of dried fertilizer granules is too high and easy to agglomerate. After cooling, it is convenient for bagging storage and transportation.
• Particle classification: The cooled particles are classified, the unqualified particles are crushed and re-granulated, and the qualified products are screened out.
• Finished film: Coating qualified products to increase the brightness and roundness of the particles.
• Finished product packaging: Pack the film-coated particles, that is, the finished product, and store it in a ventilated place.

Click here to get the best solutions of NPK compound fertilizer production line design.

The construction scale of general organic fertilizer production line configuration is generally 5000 tons-100,000 tons per year. It is necessary to comprehensively consider local resources, market capacity, and market coverage.

What is the cost of fertilizer production equipment?

The equipment investment scale and product selection plan of the manure organic fertilizer production line need to be formulated according to the following conditions: raw material resource characteristics, local soil conditions, local planting structure and main crop varieties, and comprehensive consideration of local resources, market capacity, and market coverage radius. Generally, small new factories can produce 10,000 tons (1.5-2.5 tons/hour), 20,000 tons (2.5-3.5 tons/hour), and 30,000 tons (4.5-6 tons/hour) per year. Medium-sized factories are producing 3- 50,000 tons, large factories are producing 50,000-100,000 tons per year. The investment scale and the design of the production line plan need to be formulated according to the characteristics of raw material resources, local soil conditions, local planting structure and main crop varieties, factory site conditions, and the degree of automation of production.

What configurations of the organic fertilizer production line can I buy?

The manure organic fertilizer production line has three configurations: high, medium and low. Large fertilizer plants must adopt a complete set of production configurations, and the appearance and nutrient content of the finished products can meet the market requirements, and they have a greater advantage in the promotion of finished organic fertilizers. The low-to-medium configuration organic fertilizer production line is suitable for small and medium-sized fertilizer factories. The sales scope of finished organic fertilizer is limited to nearby areas. Some processes in the organic fertilizer production process need to be completed manually.

How do I select the fertilizer machines according to the amount of raw materials?

If the daily production of animal manure exceeds 5 cubic meters, and the maximum amount does not exceed 10 cubic meters, you can purchase simple facilities, mainly mobile turning  machines (turning machines), shredders and other facilities, and the cost of investment facilities needs 15,000 to 45,000 USB. Yuan. If the daily production of livestock and poultry manure exceeds 10 cubic meters, more equipment is recommended. Generally, an investment of 45,000 to 90,000 USB is required, and a complete set of equipment may cost more than $150,000.

What production site is suitable for my organic fertilizer production plant?

Generally, planning principles of site selection: close to raw materials, convenient site transportation, good infrastructure, try to use the original buildings, reduce the scale of investment, increase the efficiency of capital use, and give full play to the demonstration function of the project. Stay away from residential areas and choose down vents; adapt measures to local conditions, arrange compactly, and make use of abandoned land as much as possible: separate living areas from the factory site and maintain environmental sanitation.

In order to make organic fertilizer and compound fertilizer form spherical granular fertilizer, it is necessary to use organic fertilizer rounding machine to make the appearance of particles look round and smooth. So, what is an organic fertilizer pelletizer?

How does it work? Now let Zhengzhou SX Fertilizer Plants heavy industry introduce it to you.

What is organic fertilizer particle polishing machine?

Organic fertilizer shot blasting machine is commonly used in the manufacturing process of organic fertilizer. A rounding device is installed behind the fertilizer granulator, so that the cylindrical particles of organic fertilizer and compound fertilizer can be made into balls with high work efficiency. It has high particle strength and beautiful appearance. Therefore, the organic fertilizer shot blasting machine is an indispensable machine for making spherical organic fertilizer particles.

Performance characteristics

1. In the past, making spherical organic fertilizer was very difficult and required a lot of money. Now with the organic fertilizer throwing machine, the output of organic fertilizer can be increased.

2. When the organic fertilizer shot blasting machine produces organic fertilizer particles, the materials are rounded and then discharged from the discharge port, so that the produced organic fertilizer particles have the same size and beautiful appearance. Round and smooth.

3. When making organic fertilizer granules, the operation is very simple. You need to read the manual carefully.

4. It has strong adaptability to the environment, saves cost and improves efficiency when making organic fertilizer particles.

Working principle

The device of organic fertilizer polisher machine is very simple, which is composed of two or more throwing cylinders. Therefore, after the materials are placed in a circle, they can be discharged from the discharge port. The particle size of the produced organic fertilizer is also the same, forming a sphere and high yield. The organic fertilizer throwing machine rounds the particles made of organic fertilizer and compound fertilizer according to the needs of animals.

According to the above introduction, I believe you have a certain understanding of what is an organic fertilizer spreader. It can be freely matched with new organic fertilizer granulator, flat mold granulator and double mold granulator. We are one of the leading fertilizer machine manufacturers in China. We produce all types of machines in the fertilizer manufacturing process. You can inquire freely.

Semi wet material crusher is a new type of high efficiency single rotor reversible crusher. It uses a high-speed rotating blade to crush fibers with good particle size and strong adaptability to material water content. It is especially suitable for making fermented waste powder or other materials with high water content. It has high efficiency, high energy efficiency and crushing effect.

The particle size can reach 20-50 mesh, which can meet the granulation requirements of general fertilizer granulator. The rotor structure of the equipment is novel, the design is reasonable, the operation is simple and the operation is stable. Completely solve the problem of organic matter crushing with high humidity (water content 25% – 50%), which is an environmentally applicable biotechnology promotion project.

Semi wet material crusher is widely used to crush glass, livestock manure, sludge, domestic waste, straw and other raw materials in the manufacturing process of urban domestic waste and organic fertilizer, and hard materials such as ceramics, bricks and gravel. Crush to achieve the effect of safe use.

The semi wet material crusher adopts two groups of rotors in series, so that the materials crushed by the upper rotor are immediately crushed again by the hammer head of the rapidly rotating lower rotor, so that the materials crushed by the upper rotor are immediately crushed. The materials in the inner cavity collide at high speed and smash each other to achieve hammer powder. The powder effect is discharged directly.

The characteristics of semi wet material crusher are mainly reflected in the following aspects:

1. The discharge particle size can be adjusted arbitrarily and is not affected by the wear of vulnerable parts.
2. With large output and low energy consumption, the power consumption can be saved by more than 40% under the same output. It is equivalent to combining two Hammer Crushers into one. The reasonable design combination is wet material crusher, and two sets of rotors are used in series.
3. The semi wet material crusher does not jam, has good concession, high safety factor, will not jam safely, will not affect production in rainy days, and will automatically clean the mud;

4. The hammer head has a long service life. The hammer head used on eight sides can greatly improve the utilization rate, reduce the use cost and reduce the maintenance time.
Semi wet material crusher is an ideal machine for biological fertilizer production and processing units to shorten the production process of organic fertilizer and compost, reduce equipment investment and save operation cost. As an advanced fertilizer mechanism manufacturer in China, we produce different types of fertilizer machines. Welcome to visit and buy.

More details, go to https://fertilizerplantequiment.com/product/semi-wet-material-crusher/

The organic fertilizer production process is a combination of organic fertilizer production equipment for producing organic fertilizer particles. It takes chicken manure, cow manure, pig manure and sheep manure as the main raw materials, adds a certain amount of nitrogen fertilizer, phosphorus fertilizer, potassium fertilizer, magnesium sulfate, ferrous sulfate and other substances, and ferments with rice bran, yeast, soybean meal and sugar under the action of sulfuric acid for a certain time.

A complete organic fertilizer production line shall include fermentation system, crushing system, mixing system, screening system, conveying granulation system, drying system and other supporting equipment.
Fermentation system: the commonly used equipment are trough turnover machine and plate chain turnover machine.

Crushing system: the equipment includes vertical crusher and horizontal crusher.
Mixing system: the equipment has disc mixer and horizontal mixer. The horizontal mixer can fully mix the materials and improve the uniformity.

Pan Granulation Compound Fertilizer Production Line

Screening system: the equipment includes drum screen and vibrating screen.
Conveying system: the equipment includes bucket elevator and belt conveyor.

Granulation system: This equipment refers to different types of fertilizer granulators. We produce disc granulator and new organic fertilizer granulator. The disc granulator has the advantages of convenient operation, low cost and high cost performance.

Drying system: the equipment is equipped with drum dryer. After the wet materials enter the drum dryer, the materials are fully contacted with the hot air through the rolling of the dryer, so as to speed up the reduction of material humidity, and the dried materials are discharged from another inclined angle.

The commonly used equipment is automatic packaging scale.

A good organic fertilizer production line can produce more than 100 tons per day, which can meet the needs of the local market. Now the country is also vigorously promoting the use of organic fertilizer. The market prospect of all organic fertilizer is broad, and it is a good choice to invest in this industry. We are a leading manufacturer of organic fertilizer and compound fertilizer equipment in China. The equipment we produce is safe and reliable, and the perfect after-sales service makes you worry free. If you have any needs, please contact us.

More details, welcome go to https://fertilizerplantequiment.com/how-much-does-an-organic-fertilizer-plant-cost/

NPK compound fertilizer contains two or more kinds of macroelements, which can provide rich nutrition for the growth and development of soil and plants. What should be paid attention to when applying NPK compound fertilizer?

There are different concentrations of compound fertilizer, we should pay attention to choose the appropriate concentration. At present, most compound fertilizers are distributed according to the average nutrient status of soil types and the proportion of fertilizer required by crops in a certain area. There are high, medium and low concentration compound fertilizers on the market.

How to make npk compound fertilizer granules? Go to https://fertilizerplantequiment.com/compound-fertilizer-production-line/

Generally, the low concentration of total nutrients is between 25% ~ 30%, the medium concentration is between 30% ~ 40%, and the high concentration is more than 40%. And crops. Generally speaking, high concentration compound fertilizer is used for economic crops with good quality, less residue and high utilization rate. The concentration of compound fertilizer is high. Avoid direct contact between seeds and fertilizer. The nutrient content of compound fertilizer is high. If the seeds or seedling roots are directly contacted, the emergence of seedlings will be affected, and even the roots will be burnt. When sowing, seeds should be mixed with acupoints, and compound fertilizer should be applied in strips with an interval of 5-10 cm.

NPK Drum Granulation Line

Matters needing attention in application of NPK compound fertilizer

It is necessary to pay attention to the nutrient composition of compound fertilizer with different proportion of raw materials. Different brands and concentrations of compound fertilizer use different raw materials, which should be selected and used according to the types of soil and crops. The compound fertilizer containing nitrate is not suitable for leaf vegetables and paddy fields. It is not suitable to use compound fertilizer containing ammonium ion, potassium chloride or chloride ion in saline alkali soil, potassium sulfate in crops or saline alkali soil, and potassium sulfate in paddy field and acid soil, otherwise it will reduce fertility and even poison crops.

The compound fertilizer containing two or more kinds of large elements is easy to volatilize or lose with the rain, and the phosphorus and potassium are fixed by the soil, especially the mobility of phosphorus in the soil is small, and it is not easy to be absorbed. The crop root system is on the surface, which is not conducive to deep root system. The drought condition in the fertilizer can not be dissolved, and it is worse in the development, so the compound fertilizer should go deep into the soil.

Find machines to make your own fertilizer? Go to https://fertilizerplantequiment.com/

Twin screw turnover machine SX is a new type of high-yield organic fertilizer composting fermentation turnover machine in the organic fertilizer production line.

The double screw turnover machine can complete the deep turnover of organic fertilizer composting materials. Including livestock manure, sludge, sugar mill filter sludge, residue cake and straw scraps.

Large Scale Compost Turner

Twin screw turning machine is used for fermentation and dumping of organic waste. It is widely used in organic fertilizer plants, compound fertilizer plants, sludge waste plants, horticultural farms and BIS mushroom plants for fermentation and water removal.

Dumper is the core equipment of aerobic dynamic composting. As a new type of machinery, it is still unknown in the national product catalog, but it spreads rapidly in the series of fertilizer machinery and equipment.

It is the main product in the development trend of composting industry to replace handheld devices and handheld devices. Mobile phone for storing materials. It can be used in bio organic fertilizer production line and chicken manure organic fertilizer production line with high yield.

More detailed info, go to https://compostmachinery.com/