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The production process of the organic fertilizer production line refers to the process of processing waste resources containing organic matter into commercial organic fertilizers through corresponding equipment through harmless treatment. The detailed process has the following steps:

• Preparation of raw materials before fermentation: all raw materials used for fermentation are processed to a particle size below 1-60mm through crushing equipment, which is convenient for improving the contact surface of the materials during fermentation.
• Fermentation of raw materials: the ratio of raw materials, adjust the water content and the ratio of various raw materials, the adjustment of the raw material ratio should meet the normal range of carbon to nitrogen ratio of about 30:1, and the addition of other auxiliary materials should be combined with local market demand or soil testing The result of adjustment is that the fermented organic fertilizer product has better adaptability.

crawler type compost turning machine

• Raw material crushing: The fermented raw materials have been fully decomposed, and can be finely crushed using a semi-moisturematerial shredder. The crushed particle size is suitable for the requirements of raw material granulation.
• Raw material mixing: The raw materials after fermentation are combined with market demand. If you need to add other auxiliary materials, you need to use a mixer for full mixing, or some raw materials need to add auxiliary granulation materials to improve the success rate of raw materials granulation.

rotary screeing machine for making organic fertilizer

• Drying and cooling: The granulated material still contains about 30% moisture. Use a dryer to dry its moisture below 15%, and then use a cooler to quickly cool down and shape, improve the strength of the pellet, and facilitate transportation and storage.
• Particle screening: The cooled particles are classified by a drum screening machine. The oversized or undersized particles are crushed and re-granulated, and the qualified products are screened out and flowed into the next process.
• Finished product coating: Coating qualified products to increase the brightness and roundness of the particles.

rotary drum coating machine

• Finished product packaging: The film-wrapped particles are the finished products according to the output and labor conditions using automatic packaging machines or manually packed into bags and transported to the finished product warehouse.

Pig manure organic fertilizer equipment is a device that uses fresh pig manure as raw material and undergoes a series of processing to produce organic fertilizer fertilizer with good nutritional value. What equipment does the pig manure organic fertilizer equipment include?

Including windrow composting turner machines (also called stack turning machines, fermentation turning stackers), horizontal mixers, disc granulators, dryers, rotary coolers, drum screening machines, coating machines, and automatic packaging machines. Pig manure organic fertilizer equipment process introduction:

Process for Making Powdery Organic Fertilizer from pig Manure

• The ratio of raw materials per ton: 500 kg of pig manure + 300 kg of auxiliary materials + 200 kg of bacterial residue + 100 g of RW bacterial agent. (The above pig manure can be replaced by other livestock manure)
• Strip stack: According to the above raw material ratio, the strip stack can be carried out according to the needs. The length of the strip stack is not limited, the width is 4 meters, and the height is 2 meters. When stacking, the materials need to be evenly stacked layer by layer.

Large Scale Compost Turner for pig manure disposal

• Add inoculants: expand the volume of the dregs for biological inoculants in a ratio of 1:5, mix them evenly, and sprinkle them on the surface of the piles according to the number of piles.
• Stirring and fermentation: Stir the pile evenly with a mixer. After the temperature rises above 60 degrees, turn the pile every 4-5 days. After 15 days of fermentation at 60 degrees, put the pile away.
• Screening and processing: After fermentation according to the above steps, it will become pure organic fertilizer after screeningand deep processing.
• Granulation: granulate the fermented pure organic fertilizer. According to different raw materials, select the granulator, disc granulator, extrusion granulator, extrusion and throwing ball integration, etc.
• Drying, cooling and packaging; the moisture content of the freshly manufactured granules is relatively large, and the moisture needs to be dried to below 20% of the organic fertilizer standard. The dried granular organic fertilizer is directly packaged after being cooled by a cooler.

Pig Manure Granulation Machine

The advantages of pig manure organic fertilizer:

• Pig manure organic fertilizer does not contain any chemical ingredients. Due to poor digestibility of pigs, only 25% of the nutrients can be consumed, while the other 75% of the nutrients in the feed are excreted with the manure, so that the dried product contains nitrogen, phosphorus, and potassium,organic matter, amino acids, protein and other ingredients.
• The main substance in the pig manure organic fertilizer is organic matter, and the pig manure organic fertilizer increases the organic matter content in the soil. Organic matter can improve the physical, chemical and biological properties of the soil, mature the soil, and increase the fertility of the soil.
• Pig manure organic fertilizer can also make the microorganisms in the soil multiply, especially many beneficial microorganisms, such as , ammonifying bacteria, cellulose decomposing bacteria, nitrifying bacteria, etc. Pig manure organic fertilizer contains various active enzymes secreted by the digestive tract of animals and various enzymes produced by microorganisms. After these substances are applied to the soil, the enzyme activity of the soil can be greatly improved.
• Pig manure organic fertilizer not only improves the soil environment, the living environment, and reduces pollution, but also after the organic fertilizer is applied to the soil, the ecological environment resources can be recycled.

Organic fertilizer chain plate type whole groove turning machine has obvious effect on promoting the maturity of organic fertilizer fermentation. The slot width of the trough chain plate turning machine ranges from 2 meters to 12 meters. The fermentation cycle is short, daily processing and annual production capacity are large. There is no need to configure a high-pressure forced oxygen supply system. There is no dead corner to supplement the material with oxygen. The material layer has strong penetrating power of oxygen supply, and the alcohol is evenly distributed, which can make the material move in the trough, and can also automatically discharge the material when it is stacked. The innovation of the machine is to make full use of the design of the deep pond to realize automatic discharge, and to use the limited ground area to use organic waste to treat large-scale harmlessly has become a reality.

SEEC chain plate type compost turner for hadling waste

The advantages of the trough chain plate turning machine are specifically manifested in:

• The lifting chain of the chain-plate turning compost turner adopts a special chain, which has a long service life and is safe and reliable; the lifting mechanism is hydraulically driven, and the operation is stable and reliable.
• The chain-plate type turning compost machine adopts intelligent and automatic control of the turning process of the fermentation material. The design of one machine and multiple tanks realizes the integrated innovation of large-scale production, with small floor space, low energy consumption, large production capacity, and stacking speed. Fast, wide adaptability of raw materials, stable product quality.
• The chain-plate stacker has a larger equipment span and a deeper throwing scale. When turning, the material stays on the pallet for a long time, is scattered at a high position, is in full contact with the air, and is easy to fall off. Through the horizontal and vertical displacement, the turning operation at any position in the tank can be realized, and it is flexible.
• Adopting tank-type continuous aerobic fermentation technology to quickly decompose, dewater, sterilize, and deodorize organic wastes to achieve the purpose of harmlessness, resource utilization and reduction treatment. The fermentation cycle is short and the energy consumption is low. , Product quality is stable.
• The chain-plate stacker does not need external ventilation, provides sufficient oxygen, inhibits anaerobic bacteria, and thoroughly controls the occurrence of odor.
• Equipped with a moving machine to change the slot can realize the multi-slot operation of a turning compost equipment.

chain plate type compost turner

There are many types of chain plate type compost turner in FPC. Welcome to our website for detailed consultation. https://www.fertilizerplantcost.com/chain-plate-type-compost-turner/

The cow manure organic fertilizer equipment manufacturer FPC company has sold all over the world. The characteristic of cow dung organic fertilizer equipment is that cow dung is processed into organic fertilizer. As one of the important organic species, cow dung organic fertilizer has been loved by cash crop growers all over the country, and it has an indispensable and important position. Cow manure organic fertilizer contains a large amount of organic matter, which is an important source of organic matter in the soil. It can improve the soil, increase soil fertility, turn lean soil into fertile soil, and turn bad soil into good soil. Because the organic matter of the soil forms humus through the action of microorganisms and physical chemistry, it can promote the formation of soil water-stable aggregate structure, making the clayey soil loose and easy to cultivate, and the sandy soil becomes structured.

complete organic fertilizer production line

Cattle manure organic fertilizer equipment requires fermentation machine, disc pelletizing equipment, horizontal mixer equipment, rotary drum sieving machine, high moisture material crusher, cooler, dryer, coating machine, automatic quantitative packaging machine and other equipment. The cattle manure organic fertilizer equipment produced by our company has advanced technology, energy saving and consumption reduction, reliable operation, stable operation, compact flow layout, scientific and reasonable, no three emissions, convenient maintenance, and wide adaptability of raw materials. The equipment we produce can adapt to various ratios of bio-organic fertilizer, organic compound fertilizer, urban sludge, household waste organic fertilizer, etc. It is at the leading level in the country. It is a national environmental protection practical technology promotion project. Chicken manure is rich in organic matter and can provide nutrients needed for crop growth, but also improve soil fertility. There are many kinds of organic fertilizers, the raw materials are very wide, and the fertilizers are also ever-changing.

groove type fertilizer composting equipment

In order for you to purchase suitable cow dung organic fertilizer equipment, you must consider the following aspects when choosing a cow dung organic fertilizer equipment manufacturer:

• On-site inspection of the manufacturer, you must choose a formal registered and qualified manufacturer to ensure Both quality and after-sales service are guaranteed;
• The quality of cattle manure organic fertilizer equipment is the life of the equipment. It is the most basic to ensure the normal operation of the equipment. If there is no good quality, no matter how good the appearance is, problems will occur sooner or later. If the quality cannot withstand the test, it will definitely affect the mood of your customers, and they will think your product is not good. A good manufacturer will strictly control the quality and strive for excellence;
• Equipment price, price is always an important factor considered by buyers. Different equipment configurations will have different prices. How to choose a good manufacturer at the same price is We consider the problem, but we must remember that the more equipment at the same price can meet the output at the same time, the higher the cost performance.

Pan Type Fertilizer Pelletizing Machine

FPC organic fertilizer equipment is relatively excellent in terms of quality and technology. Our equipment has a larger net weight, better materials, advanced mechanical processing equipment, all thin steel plates are processed by laser cutting machines, and all thick steel plates are processed by laser-like cutting machines. Gears and other parts are all used large gantry machining centers and CNC machine tools. Therefore, FPC organic fertilizer equipment has the characteristics of exquisite appearance, reliable quality, high precision and strong durability.

Welcome to our website to know about the organic fertilizer production machines. https://www.fertilizerplantcost.com/

What aspects should be paid attention to when investing in large, medium and small organic fertilizer equipment of FPC company? Analyze the price factors of various types of organic fertilizer equipment. In summary, there are seven basic factors that affect the investment price and production of organic fertilizer.

• Determine the size of the organic fertilizer equipment: For example, how many tons of organic fertilizer can be produced per year, or how many tons can be produced per hour, can the price be determined.
• To determine the shape of the particles is to choose what kind of granulator: powder, column, oblate or standard round. Commonly used equipment for granulating organic fertilizers are: disc pelletizers, drum pelletizer, wet granulator, roller extrusion pelletizer, flat die pelletizer, ring film granulator. The selection of the granulator should be decided according to the local fertilizer sales market. The particle shape is different, the process of the organic fertilizer equipment is also different, and the price of the organic fertilizer equipment is also different.

Pig Manure Granulation Machine

• Determine the configuration level of the organic fertilizer equipment: the configuration level is different, the price of the organic fertilizer equipment is different, the amount of labor used is different, and the stable and high yield of the organic fertilizer equipment is also different: the general configuration is high, the automatic batching device, automatic packaging device, automatic quantitative feeding device, water curtain dust removal, etc.

Pig Manure Compost Fertilizer Production Line

• Determine the type of fertilizer produced. It is compound fertilizer equipment or organic fertilizer equipment. For the same output, organic fertilizer equipment generally takes into account the high water content and the strains are not resistant to high temperatures. The model is generally larger than the compound fertilizer model. There are four types of general organic fertilizers, pure organic fertilizer, organic-inorganic compound fertilizer, biological organic fertilizer, compound microbial fertilizer, and the organic fertilizer equipment is different for different varieties.
• The selection of fermentation turning machine type: The general fermentation forms include stack fermentation, shallow fermentation, deep tank fermentation, tower fermentation, and rotary drum fermentation. The fermentation method is different, and the fermentation organic fertilizer equipment is also different. Generally, aerobic fermentation with a shallow trough turning machine is used (the advantages of a shallow trough turning machine: conform to the principle of aerobic fermentation, not easy to form anaerobic, fully complete fermentation, and fast fermentation).

groove type fertilizer composting equipment

• Determine the level of environmental protection requirements: places with low environmental protection requirements generally choose heavy-duty dust removal equipment, and the investment in organic fertilizer equipment is low. Places with high environmental protection requirements generally choose heavy dust removal plus water curtain dust removal, which can meet my country’s air emission quality standards.
• The price of each model varies according to the degree of automation required. The price of equipment with high degree of automation is correspondingly high, but it can save manpower.

FPC have dedicated in organic fertilizer equipment prodction for many years. You can buy the cost-effective and efficient fertilizer manufacturing machines from us. Welcome to our website for consultation.  https://www.fertilizerplantcost.com/

Cow dung organic fertilizer production line

The cow dung organic fertilizer production line is a complete set of equipment for processing organic fertilizer with cow manure as raw material. The cow manure processor can be used to first pump the cow manure from the manure tank to the equipment through the mud pump. After the equipment is dehydrated, the water content is 40%. %, you can also use crops such as straws and rice bran (including N\P\K) as fillers, and then sprinkle with biological inoculants, 1KG inoculants mixed with 20KG of water and moved into the raw materials, which can ferment 1 ton of raw materials. Turn and toss once every 1-2 days. Generally, it can be completely decomposed in 7-10 days.

In recent years, pollution of livestock and poultry manure and urine and residues of livestock and poultry products have caused problems to human health. The huge data of livestock and poultry production cannot fail to attract attention. If it is not handled properly, it will cause serious pollution to the environment. For example, because livestock and poultry manure is not treated in time, it will cause serious pollution to surface water, groundwater, soil and air. What’s more serious is that for the convenience of transportation, small-scale farmers simply piled up beef dung beside the road instead of adopting scientific storage methods. Due to neglect of management, wind and rain caused feces to flow everywhere. Such a situation is not conducive to animal epidemic prevention requirements, and it will certainly have a certain impact on people’s living environment.

The green ecological organic fertilizer is produced by fermenting cow dung and crop straw as the main raw materials and using multi-dimensional compound enzyme bacteria. The multi-dimensional compound enzyme bacteria is a microecological fermentation preparation composed of 106 beneficial microorganisms such as heat-resistant bacillus group, lactic acid group, bifidobacterium group, yeast group, etc., which can produce multiple enzymes. It is non-toxic, non-polluting to humans and animals. It is safe to use, can fix nitrogen, dissolve phosphorus, and potassium, and can decompose the residues of chemical pesticides and fertilizers. It has the effect of increasing production, high quality and disease resistance in the planting and breeding industries.

The organic fertilizer production line equipment has a compact process layout, scientific and reasonable, advanced technology, energy saving and consumption reduction, no three emissions, stable operation, reliable operation, convenient maintenance, and wide adaptability of raw materials. Adapt to various ratios of organic compound fertilizer, bio-organic fertilizer, municipal sludge, household waste organic fertilizer, etc. There are many kinds of organic fertilizers, the raw materials are very wide, and the fertilizers are also ever-changing.

There are many types of cow manure organic fertilizer production line in FPC. They all are sold at the favorable price. Welcome to our website for get the latest price of cow dung organic fertilizer production line.  https://www.fertilizerplantcost.com/550000usd-organic-fertilizer-production-line-price/

Application range of the new type organic fertilizer granulator machine: This machine is especially suitable for the granulation of light and fine powder materials. The finer the basic particles of the fine powder material, the higher the sphericity of the particles, and the better the quality of the pellets. Typical application materials: chicken manure, pig manure, cow manure, charcoal, clay, kaolin, etc. This machine is suitable for direct granulation of organic fertilizer after fermentation, which saves the drying process and greatly reduces the manufacturing cost.

The working principle of the new organic fertilizer granulator

The new organic fertilizer pelletiser uses the high-speed rotating mechanical stirring force and the resulting aerodynamic force to continuously realize the process of mixing, granulating, spheroidizing, and densification of the fine powder in the machine, so as to achieve the purpose of granulation. The particle shape is spherical, the sphericity is ≥0.7, the particle size is generally between 0.3-3 mm, and the granulation rate is ≥90%. The particle diameter can be appropriately adjusted by the mixing amount of the material and the spindle speed. Generally, the lower the mixing amount, the rotation speed The higher the particle size, the smaller the particle size, and vice versa.

Organic fertilizer raw materials (animal manure, domestic garbage, dead branches, rotten leaves, biogas residues, waste bacteria, etc.) are fermented into a semi wet material pulverizer for pulverization, and then elements such as nitrogen, phosphorus and potassium (pure nitrogen, phosphorus pentoxide, potassium chloride, ammonium chloride, etc.) to make the contained mineral elements reach the required standard, then a mixer is used to stir, and then enter the new organic fertilizer granulation mechanism to granulate, after it is dried, it is sieved by a sieving machine, and qualified products are packaged , The unqualified return to the granulator for granulation.

Now this new type of organic fertilizer wet granulator is loved by the majority of users. FPC wet organic fertilizer granulator adopts a new production process, which is energy-saving and environmentally friendly and trustworthy! Welcome to our website for consultation. https://www.fertilizerplantcost.com/new-type-organic-fertilizer-granulator/

The roller compactor machine for dry granulation is the main equipment for making compound fertilizer, compound fertilizer and organic fertilizer compound fertilizer. The granulation equipment adopts the normal temperature extrusion process to extrude various raw materials at one time, with high ball formation rate and very little return material, so it is widely used. Moreover, the design of the roller extrusion granulation equipment is reasonable, the operation is simple, the maintenance is convenient, and the operation is stable. The most important thing is that the investment cost is the lowest compared to other pelletizers. The applicable materials are also relatively wide. It can not only process materials in dry powder state such as ammonium chloride, urea, ammonium phosphate, etc., but also process other raw materials for organic fertilizer machines. It has a significant effect in reducing production costs and efficiency, and the price of such a practical double-roll extrusion granulator ranges from three thousand dollars to ten thousand dollars.

Our company has been established for nearly 20 years, specializing in the development and production of fertilizer granulation equipment. The double-roller extrusion granulator produced by our company has reliable quality, real materials and reasonable prices. The main features are as follows:

• Using dry granulation technology to realize the granulation process of various organic fertilizers and compound fertilizers, eliminating the need for drying equipment for wet granulation.
• Compared with the traditional wet granulation process, this process will reduce your investment cost by more than 30%.
• The granulation success rate is as high as 98%, and there is almost no return of materials, which saves production costs.
• The organic fertilizer compound fertilizer particles produced by this equipment have high strength and high density, which are more conducive to transportation and storage.
• Special abrasive tools can be customized according to user needs. The shapes of abrasive tools are diversified and suitable for a variety of industries.

There are a variety of specifications for the roll extrusion granulator, which are mainly determined according to your annual output requirements. Our company has always adopted the factory direct sales model. We are not only selling equipment, but more importantly, solving various production technical problems for customers. We have experienced fertilizer production technical engineers to plan and guide the whole process. You are welcome to call for detailed consultation at any time and let me be your free technical consultant. https://www.fertilizerplantcost.com/double-roller-extrusion-granulator/

The flat mode extrusion granulator is mainly composed of a feed hopper, a pressing roller, a die plate, a gearbox, a motor and a frame. The electric motor transmits the power to the gearbox and is driven by a set of bevel gears to change the direction of rotation and drive the flat die or the pressure roller to rotate to realize the relative movement of the pressing roller and the flat die. The powder material is squeezed into the die hole of the flat die, and the cutting knife rotates at low speed under the flat die hole to cut the extruded columnar fertilizer according to the required length. The flat die extrusion equipment has simple structure and strong adaptability.

The granule composition is uniform and the shape is neat, which is suitable for granulation of carbon-based fertilizer with a lot of fiber.

The moisture content in the material has a greater impact on the pressure effect of the flat mode. The study found that the moisture in the mixture should be controlled between 8% and 10%. It is appropriate to control the moisture content in the mixture. The surface is rough, the strength is not high, the output is low, and the load of the main machine is large. If the moisture content is too high, the particles are easy to deform and squeeze into agglomerates, which will cover the entire granulation chamber in severe cases. The production capacity of the flat die fertilizer granulator is generally 0.5~7.0th, and the power consumption is 18.5~110.0kw. From the stand-alone point of view, the unit energy consumption is higher than that of roller compactor dry granulator.

There are many types of dry granulation equipment.Click here to get the latest price list of dry  granulator.

A complete organic fertilizer production line is inseparable from the organic fertilizer granulator. When we build the organic fertilizer production line, we will find that there are many types of organic fertilizer granulators. Different types of granulators also have different functions. So what are the differences between different types of organic fertilizer granulators? Let’s enumerate it below.

Roller extrusion granulator

Counter-roll extrusion granulator: The counter-roll extrusion granulator is the key equipment for compound fertilizer granulation. It has advanced technology, reasonable design, compact structure, novelty and practicality, low energy consumption, and is matched with corresponding equipment. Small production lines can form continuous and mechanized production with a certain capacity. It adopts eugenic formula, does not need to be dried, and is produced at room temperature. The product is rolled into one time, so that the product quality meets the technical index requirements of compound fertilizer. It is a special compound fertilizer and compound fertilizer industry for the production of various crops with high, medium and low concentrations. Renewal products for energy saving and consumption reduction.

Double Rolloer Granulator for NPK Compound Fertilizer Plant

Organic fertilizer disc granulator:

• The structure of the disc granulator is novel and reasonable, with reduced weight and height. The process layout is flexible and convenient, suitable for the transformation of the old factory.
• The inclination of the market can be adjusted. The angle gasket is adopted, which is flexible and convenient to adjust.
• Using unpowered combined scraper integration to reduce auxiliary power consumption.
• The big plate is composed of the plate body and the plate section. Reduce the power of the main motor. The disc section can be adjusted up and down along the disc body. The end of the disc section is a side flange, which can ensure that the material ball is not strained or torn when it is out of the disc.
• New silt dredging design, with unpowered combined scraper for edge and bottom clearing, corner clearing scraper for clearing corners, combined with disc body treatment technology, the effect of dredging and ball formation is good, and there will be no large mud masses. 90% of the ball diameter is 3 -5mm.

Organic fertilizer stirring tooth granulator: This organic fertilizer granulator is widely used for the granulation of organic fertilizer. Due to its high granulation rate, stable operation, sturdy and durable equipment, and long service life, it is chosen as the ideal product by the majority of users. The internal rotary tooth granulator developed and produced by our unit has four specifications: Φ400, Φ600, Φ800, Φ1000, and can also develop and produce other specifications of stirring tooth granulators according to user requirements. The shell of the granulator is made of thickened seamless steel pipe, which is durable and never deformed. Coupled with a stable base design, it runs more smoothly.

The above is the difference between the several organic fertilizer granulators that I have explained to you. These organic fertilizer granulators are the more commonly used types of granulators. The above detailed explanation can help you according to your own situation. , And effectively help everyone to set up a suitable organic fertilizer production line. Welcome domestic and foreign fertilizer manufacturers to come to our website for consultation. https://www.fertilizerplantcost.com/