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Producing fertilizer is an intricate procedure that will need a production line adequate to suit your needs. These will be different sizes, with some other capacities, for producing fertilizer of varying capabilities. Commercial compound fertilizer production lines are one of the most prominent. They allows you to fertilize your own crops, in addition to provide additional fertilizer pellets for other businesses. If you want to find one, you must consider all the various components that make them up. Finally, you must obtain one coming from a reliable source which offers them for good prices. They are tips that can be used to obtain the best commercial compound fertilizer production line in the marketplace.

Exactly What Are These Able To Perform?

Since the name would indicate, they produce good compound fertilizer. This is a fertilizer that will comprise of two or more separate components. It is possible to produce NPK fertilizer that is utilized worldwide to enhance the caliber of the soil. It can be only possible to produce this material in mass quantities if you have a professional compound fertilizer production line. It can include components that can crush the raw materials, converting it into powder, thus it may go via a granulation process. If you do set up a huge unit in your facility, you may expand your company or promote your usage of neighboring businesses.

The Components Of Commercial Compound Fertilizer Production Lines

These are often positioned in a really specific order. You will find a preliminary system for crushing the raw materials. Second, you will have a mixer that will consider the powdered material, and combined it in specific ratios. The granulation process of compound fertilizer will be next which happens to be where material will probably be converted into pellets. These will subsequently be dried, cooled, and properly screened. After the screening process has ended, the packaging process will commence, allowing you to sell or store these pellets which have been made.

DIsk granulator for compound fertilizer

How To Locate Firms That Market These Systems

In order to discover the systems, it’s super easy to do. Online marketing is definitely the primary way that these manufacturers will obtain new business. Several of their existing customers will continually upgrade to the more improved systems that they are producing. Several of these systems can be extensive. You should consider the quantity of room which you have available at your facility. Finally, the cost of compound fertilizer making machines must be your final consideration. However, you really should consider paying extra for a bigger unit which can help you expand your company and capabilities.

Acquiring the right commercial compound fertilizer production lines is very important to your success. If this does contain all the components which were mentioned, it is going to be very efficient. The quality of this machinery, as well as its overall cost, has to be considered before making your choice. If you have not purchased one of these brilliant before, it might be advantageous to start looking today at what systems are offered. In case you have one of these inside your possession, it enables you to easily fertilizer crops and have excess amounts for storage.

In case you are converting manure into fertilizer, you may want to prepare it for storage. You may convert this product into pellets that can be placed into bags or containers. This material can be used with time, and in many cases sold for some other companies, to use on his or her crops. These machines come in several forms and sizes. It is also easy to produce both wet and dry versions of these fertilizer granules. This is the way you will find probably the most inexpensive fertilizer granule machines available on the market.

What Exactly Is The Main Objective Of The Machines?

The primary purpose is usually to make granular fertilizer as possible with the existing materials. If you have a farm with animals, and they are producing a large amount of waste material, this can be used for producing fertilizer pellets. This is the conversion process that is simplified when you use these appliances. The capability to rely on them regularly will help you maintain stocks of all the fertilizer required for your small business.

What Do Fertilizer Granule Machines Do?

In general, they are machines made for one purpose. That is certainly for taking raw materials, convert them into a pelletized form, hence they can be used as fertilizing both large and small crops. One of the more popular is NPK fertilizer granules that feature a large abundance of nitrogen. It will contain potassium and phosphorus. These materials can be easily included with the soil, providing the nutrients essential for most crops that happen to be grown today.

chicken manure fertilizer granules

Just How Do They Work?

One of the more popular models is really a rotating drum fertilizer granulator. These are designed for both low to high fertilizer production. It really is from the motion in the drum itself how the pellets might be produced. The rotation will make up the material into balls, which will be elongated, and subsequently solidified into pellets. There are various types that you can use including granulator machines that may work with a compost turning device. There is likewise associated screening, cooling, and drying machines. Packing machines will likely be needed once the process is complete.

How To Get The Best Deals About Them

The most effective deals usually result from businesses that are greater than most. Their ability to discount these products is less difficult as opposed to those with much smaller quantities of output. Most larger businesses make their profit based on the amount of sales. That is why employing a large company, preferably one having the ability to produce these machines at a lower price, could be your primary objective. They can save you money, and in addition connect you using the latest granulator machines available.

fertilizer granulating machine for sale

You can find these businesses online. Speaking to each manufacturer, you can obtain a summary of their latest models. The costs will be stated, along with specifications based on how each of them works. This data is invaluable, providing prospective buyers together with the knowledge they will have to make the right decision. In case your farm is big, or if you simply want another machine at your disposal, you can save money by getting one of these brilliant newer units. It’s always possible to talk to fertilizer granulating machine manufacturers that will give you inexpensive prices around the latest fertilizer granule machines available today.

If you’re comparing different kinds of fertilizer granule machines to generate organic and compound fertilizer, you’ll desire to make sure you’re focusing on the proper factors. You should ensure you’re able to measure the equipment in your own cost range so that you can come up with a smart purchase.

Consider the Design of Your Production Line

To start out, you’ll want to consider the design and design of your production line. In case you have a clearer picture of the organic granulator may be like and the way it will operate, you’ll manage to find granule machines that work well well in that line.

It’s best to test out different layouts before purchasing any equipment. Doing this, you can try various layouts without needing to move heavy equipment. It is possible to select your ideal layout and possess the equipment place appropriately once it arrives.

disk granulation line for making organic fertilizer

Buy from a Vendor and Brand You Trust

You’ll want to ensure that you have total confidence in the caliber of the machinery that you’re purchasing. It’s crucial that you know you can trust the vendor you’re buying organic fertilizer granulating equipment from, and you’ll would also like to make sure you buy equipment that had been manufactured by a manufacturer you already know you can be determined by.

You won’t want to suffer from complications with your equipment later down the line. You must be able to inquire and gather valuable information before your purchase. You must also recognize that the producer behind your equipment features a good reputation for quality.

Center on Newer Models

You don’t necessarily must purchase one of several latest models of organic fertilizer granulating machines on the market, but you can find distinct benefits to buying newer equipment. While the base purchase price may be higher, you may even realize that you’re getting better value in the equipment you’re buying overall.

Newer models tend to be more energy-efficient than older models. In addition to that, many newer models come with features that make them easier to work with. With a new model, you can also imagine that maintenance won’t be the maximum amount of of the issue.

organic fertilizer granulating machine

Estimate Operating Costs

What will it cost to keep your fertilizer production line working? You must do your best to estimate these costs prior to your purchase. If there are high expenses associated with a specific granule machine that you’ve been looking at, you’ll want to make certain that you’re aware about these costs upfront.

Your operating costs can have a direct impact on your profits, which explains why you’ll want to make certain that the fee for running your production line is very manageable. Don’t overlook the fee for future repairs when you’re making these estimates.

By comparing and contrasting different varieties of organic fertilizer granule machines to make organic and compound fertilizer, it is possible to weigh your choices and look for the optimal equipment to your production line. Whatever form of machinery you ultimately choose, you’ll have the capacity to gather plenty of valuable information in front of your purchase.

Organic fertilizer granulator internal structure

The roller extrusion fertilizer granulator machine is a kind of granulation equipment in the organic fertilizer equipment. Synchronized, opposite work.

The material is added from the feeding hopper, extruded by the rollers, demolded into balls, and passed through a pair of chains, sent to the crushing screen working room, screened and separated the finished particles, and then the returned material is mixed with the new material, and then granulated . With the continuous rotation of the motor and the continuous entry of materials, mass production can be realized.

Double Rolloer Granulator for Sale in SX

1. The frame part of the roller extrusion granulator:

All the working bodies of the fertilizer press pelleting machine are all installed and fixed on the frame. The frame of the machine is made of medium carbon steel plate and channel steel welded. Through strict quality control and specific process requirements, the purpose of this machine is achieved. There are hoisting holes in the middle of the four corners of the rack for use in loading and unloading transportation.

2. The transmission connection part of the fertilizer roller extrusion granulator:

The motor drives the pulley, the V-belt and the reducer to make the machine head work. In addition, the sprocket and the chain form the transmission chain and transmit it to the crushing and separation working part. Among them, the transmission reducer and the working part of the machine head are meshed with nylon pin couplings to transmit and drive.

Second, the maintenance of organic fertilizer granulator

The pressing wheel of the organic fertilizer granulator is divided into two types: flat pressing wheel and inclined pressing wheel. Whether it is a flat pressure roller or an inclined pressure roller, the key points of maintenance are reasonable oil injection, timely cleaning, and clearance adjustment. The rationality of the oil injection of the pressure roller of the organic fertilizer granulator determines the use of the pressure roller and the pressure roller bearing. Life. The oil filling of the pressure roller is mainly reflected in the selection of lubricating grease, the oil filling method and the order of oil filling time.

Double Roller Granulator in Manufacturing

Good lubricating grease, correct oil injection method and accurate oil injection time are the key to the maintenance of organic fertilizer roller press granulator press wheel. Since the organic fertilizer granulator press roller is in direct contact with the material, adhesion and penetration are inevitable. Once the material enters the press roller, it will cause excessive wear and increase the probability of damage. The damage of the pressure roller and the bearing of the pressure roller becomes an effective means.

Maintaining a proper clearance with the equipment in the stopped state during the production process can reduce the wear caused by friction. Different materials and different density requirements also require a reasonable and cost-effective clearance.

The above maintenance of the organic fertilizer granulator press wheel must be strictly followed in the practical application of the organic fertilizer granulator. In addition, effective maintenance measures can also enable the pressure roller of the organic fertilizer granulator to exert a higher use energy. Generally speaking, the flat pressure roller can be repaired and used, and the cost of the inclined surface pressure roller is slightly higher.

In a whole set of organic fertilizer production line, granulation is a key process in the whole production process. The productivity of the organic fertilizer granulator, the strength and shape of the granules produced directly affect the quality of the product.

Rotary Drum Fertilizer Granulating Machine

Among the many organic fertilizer production enterprises, the most used organic fertilizer granulation equipment includes drum granulator, extrusion granulation machine and disk granulator machine. Among the three granulation methods, the disc granulator is more suitable for the granulation of organic-inorganic compound fertilizer, and the effect is more ideal. The disc granulator is mainly composed of granulation disc, spray system, transmission device, bracket and so on.

Pig Manure Granulation Machine

During production, the powder raw materials are conveyed by the belt conveyor to the granulation disc in the disc granulator, and the rotating disc with an inclination of 50° rotates the animal material. When the material is brought to a certain height, under the action of its own gravity and inertial force, it breaks away from the disc and slides down along the arc-shaped trajectory to complete the rolling required for granulation. At the same time, the liquid injected by the spray system will be evenly sprayed on the rolling materials to agglomerate them into granules, thus completing the entire granulation process. According to the principle applied in this granulation process, we can call it agglomerate granulation process. With the continuous addition of raw materials, the manufactured particles fall across the edge of the disk under the action of centrifugal force and fall into the belt conveying equipment below.

Double Roller Powder Granulator

As an old model, the disc granulator has experienced the test of various materials, but any equipment has advantages and disadvantages. With the diversification of raw materials, organic fertilizer equipment manufacturers are constantly developing new granulation equipment. In the production of ordinary organic fertilizers, there is a new type fertilizer stirring tooth granulator, which has high production efficiency and good product quality. In terms of organic-inorganic compound fertilizer, there is also a new type compound fertilizer granulator, which is improved on the basis of the stirring tooth granulator, but it has solved the problem of material sticking to the wall. It’s also very beautiful. The diversification of raw materials has promoted the diversification of organic fertilizer granulation equipment. Only by purchasing equipment suitable for your own materials can the whole set of organic fertilizer equipment be effective.

The roller compactor machine for dry granulation is the main equipment for making compound fertilizer, compound fertilizer and organic fertilizer compound fertilizer. The granulation equipment adopts the normal temperature extrusion process to extrude various raw materials at one time, with high ball formation rate and very little return material, so it is widely used. Moreover, the design of the roller extrusion granulation equipment is reasonable, the operation is simple, the maintenance is convenient, and the operation is stable. The most important thing is that the investment cost is the lowest compared to other pelletizers. The applicable materials are also relatively wide. It can not only process materials in dry powder state such as ammonium chloride, urea, ammonium phosphate, etc., but also process other raw materials for organic fertilizer machines. It has a significant effect in reducing production costs and efficiency, and the price of such a practical double-roll extrusion granulator ranges from three thousand dollars to ten thousand dollars.

Our company has been established for nearly 20 years, specializing in the development and production of fertilizer granulation equipment. The double-roller extrusion granulator produced by our company has reliable quality, real materials and reasonable prices. The main features are as follows:

• Using dry granulation technology to realize the granulation process of various organic fertilizers and compound fertilizers, eliminating the need for drying equipment for wet granulation.
• Compared with the traditional wet granulation process, this process will reduce your investment cost by more than 30%.
• The granulation success rate is as high as 98%, and there is almost no return of materials, which saves production costs.
• The organic fertilizer compound fertilizer particles produced by this equipment have high strength and high density, which are more conducive to transportation and storage.
• Special abrasive tools can be customized according to user needs. The shapes of abrasive tools are diversified and suitable for a variety of industries.

There are a variety of specifications for the roll extrusion granulator, which are mainly determined according to your annual output requirements. Our company has always adopted the factory direct sales model. We are not only selling equipment, but more importantly, solving various production technical problems for customers. We have experienced fertilizer production technical engineers to plan and guide the whole process. You are welcome to call for detailed consultation at any time and let me be your free technical consultant. https://www.fertilizerplantcost.com/double-roller-extrusion-granulator/

The flat mode extrusion granulator is mainly composed of a feed hopper, a pressing roller, a die plate, a gearbox, a motor and a frame. The electric motor transmits the power to the gearbox and is driven by a set of bevel gears to change the direction of rotation and drive the flat die or the pressure roller to rotate to realize the relative movement of the pressing roller and the flat die. The powder material is squeezed into the die hole of the flat die, and the cutting knife rotates at low speed under the flat die hole to cut the extruded columnar fertilizer according to the required length. The flat die extrusion equipment has simple structure and strong adaptability.

The granule composition is uniform and the shape is neat, which is suitable for granulation of carbon-based fertilizer with a lot of fiber.

The moisture content in the material has a greater impact on the pressure effect of the flat mode. The study found that the moisture in the mixture should be controlled between 8% and 10%. It is appropriate to control the moisture content in the mixture. The surface is rough, the strength is not high, the output is low, and the load of the main machine is large. If the moisture content is too high, the particles are easy to deform and squeeze into agglomerates, which will cover the entire granulation chamber in severe cases. The production capacity of the flat die fertilizer granulator is generally 0.5~7.0th, and the power consumption is 18.5~110.0kw. From the stand-alone point of view, the unit energy consumption is higher than that of roller compactor dry granulator.

There are many types of dry granulation equipment.Click here to get the latest price list of dry  granulator.

A complete organic fertilizer production line is inseparable from the organic fertilizer granulator. When we build the organic fertilizer production line, we will find that there are many types of organic fertilizer granulators. Different types of granulators also have different functions. So what are the differences between different types of organic fertilizer granulators? Let’s enumerate it below.

Roller extrusion granulator

Counter-roll extrusion granulator: The counter-roll extrusion granulator is the key equipment for compound fertilizer granulation. It has advanced technology, reasonable design, compact structure, novelty and practicality, low energy consumption, and is matched with corresponding equipment. Small production lines can form continuous and mechanized production with a certain capacity. It adopts eugenic formula, does not need to be dried, and is produced at room temperature. The product is rolled into one time, so that the product quality meets the technical index requirements of compound fertilizer. It is a special compound fertilizer and compound fertilizer industry for the production of various crops with high, medium and low concentrations. Renewal products for energy saving and consumption reduction.

Double Rolloer Granulator for NPK Compound Fertilizer Plant

Organic fertilizer disc granulator:

• The structure of the disc granulator is novel and reasonable, with reduced weight and height. The process layout is flexible and convenient, suitable for the transformation of the old factory.
• The inclination of the market can be adjusted. The angle gasket is adopted, which is flexible and convenient to adjust.
• Using unpowered combined scraper integration to reduce auxiliary power consumption.
• The big plate is composed of the plate body and the plate section. Reduce the power of the main motor. The disc section can be adjusted up and down along the disc body. The end of the disc section is a side flange, which can ensure that the material ball is not strained or torn when it is out of the disc.
• New silt dredging design, with unpowered combined scraper for edge and bottom clearing, corner clearing scraper for clearing corners, combined with disc body treatment technology, the effect of dredging and ball formation is good, and there will be no large mud masses. 90% of the ball diameter is 3 -5mm.

Organic fertilizer stirring tooth granulator: This organic fertilizer granulator is widely used for the granulation of organic fertilizer. Due to its high granulation rate, stable operation, sturdy and durable equipment, and long service life, it is chosen as the ideal product by the majority of users. The internal rotary tooth granulator developed and produced by our unit has four specifications: Φ400, Φ600, Φ800, Φ1000, and can also develop and produce other specifications of stirring tooth granulators according to user requirements. The shell of the granulator is made of thickened seamless steel pipe, which is durable and never deformed. Coupled with a stable base design, it runs more smoothly.

The above is the difference between the several organic fertilizer granulators that I have explained to you. These organic fertilizer granulators are the more commonly used types of granulators. The above detailed explanation can help you according to your own situation. , And effectively help everyone to set up a suitable organic fertilizer production line. Welcome domestic and foreign fertilizer manufacturers to come to our website for consultation. https://www.fertilizerplantcost.com/

China is a big agricultural country, so it is urgent to promote the application of bio organic fertilizer. Need the help of organic fertilizer granulator. At present, the soil on the land uses inorganic fertilizer for a long time, which leads to soil densification and fertility reduction, especially soil acidification. The shortcomings are already obvious.

Good organic fertilizer equipment can help farmers produce more and better bio organic fertilizer. It is very important to help the soil restore the natural ecological balance, which is mainly reflected in the following aspects:

(1) With the help of inorganic fertilizer equipment, chicken manure can be cleaned and transported at any time. Fresh chicken manure is processed by a series of inorganic fertilizer consuming equipment, such as composter, semi wet material crusher, mixer, dryer, etc. The second is to completely kill all kinds of pathogens in chicken manure, eggs, grass seeds and so on.

New Type Organic Fertilizer Production Line

The third is to remove the harmless substances in chicken manure, chicken residual drugs and avian influenza virus. In this way, the maximum increase in air purification and environmental, human, animal damage and loss.

(2) Faeces and faeces that are beneficial to human health are high in sulfur and ammonia, which can breed mosquitoes, flies and spread various diseases. After the disposal of inorganic fertilizer consumption equipment, it plays a corresponding preventive role in human life and well-being.

(3) As the export indexes of agricultural products exceed the standard, which indirectly affects the export of foreign agricultural products in China, the urgent task is to consume high-quality agricultural products and enhance the competitiveness in the international market.
(4) Increase the income of farmers and solve the employment problem of rich labor force. The inorganic fertilizer consumed by organic fertilizer equipment has changed the quality of agricultural products, improved the yield, brought higher income to farmers, solved part of the unemployment problem in China, and slowed down the pace of farmers’ becoming rich and wealthy.

China constantly advocates green food, pollution-free food and inorganic food, and advocates green environmental protection. The emergence of inorganic fertilizer consumption equipment provides a fundamental guarantee for such food in China, and also makes the use of inorganic fertilizer more and more widely. It is a health and well-being disease in China. Rapid development has made great contributions.

Production process of organic fertilizer:

In the organic fertilizer production line, different organic fertilizer granulators will be equipped. Organic fertilizer production line is different from NPK production process. Fertilizer mixers and fertilizer crushers handle raw materials. We can use chain crushers and horizontal mixers to process organic materials. In order to produce organic fertilizer granulator, fertilizer granulator must be equipped in the process of fertilizer manufacturing.

Bio organic fertilizer production line:

There, in the bio organic fertilizer production line, we can use the fertilizer granulator to complete the granulation process. We can design different types of fertilizer granulator, and we can choose the appropriate type of fertilizer granulator to complete the granulation process. More detailed info, welcome go to https://www.fertilizer-plants.com/bio-fertilizer-manufacturing/

Organic fertilizer production equipment should be kept in daily use to extend its service life. Let’s take a look at the skills of maintaining the organic fertilizer production equipment:

1. Keep the work site clean. After each experiment on the organic fertilizer manufacturing equipment, the particle leaves and residual mortar inside and outside the granulating pot should be cleaned, and the mortar and flying objects falling on or scattered on the organic fertilizer equipment should be cleaned. Wipe the exposed processing surface clean, apply anti rust meat paint, and cover the corresponding protective cover to prevent the second invasion of dust.

Pan Granulation Compound Fertilizer Production Line

2. There is no external oil filling hole for the organic fertilizer equipment needed for the production of biological fertilizer, and the gears and worm gears are lubricated with special grease for the organic fertilizer equipment. Top and bottom should be triple buttered every season. When refueling, the dynamic transmission cover and the transmission cover can be opened respectively.

The lubricating oil should drip into the sliding surface of the supporting gearbox and the hinge joint of the bracket frequently. The worm gear box and bearing are filled with enough transmission grease at the factory, but the machine of the gear box should be cleaned and all protective lubricants should be replaced after using once a year.

3. Always pay attention to the operation of organic fertilizer machine. There should be no serious abnormal sound or metal friction sound. If any abnormality is found, please stop using immediately and check. Use it after troubleshooting. No corresponding check was found. Cause the machine cannot be started.

If there is metal friction sound, please first check the clearance between the granulator and the granulator blade of the organic fertilizer equipment.

4. Regularly check the standard clearance between granulating pans.

5. When replacing the pelletizing pot or blade of organic fertilizer barrel, the working clearance should be re measured and adjusted for many times. It can only be used after meeting the standard.

6. If it is impossible to operate the organic fertilizer machine by pressing the program controller, please check whether the power supply voltage, power plug and socket, connecting plug and socket are normal, and check the internal fault of the controller.

The above is the maintenance work of the organic fertilizer equipment we introduced. Only by doing this, can the service life of the equipment be extended, and the equipment be used more smoothly. More detailed info go to https://organicfertilizerplants.com/