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Organic fertilizer equipment manufacturers are simply divided into complete organic fertilizer procrssing process of pre-treatment, primary fermentation and post-treatment. There are some differences between the organic fertilizer powder production line and the granule production line. The powder production line is fermentation > feeder > pulverizer > mixer > screening machine > automatic packaging machine > finished product, granular organic fertilizer production line: fermentation > feeder > pulverizer > Mixer > Screening Machine > Granulator > Automatic Packaging Machine > Finished Product. The following editor will take you to understand the working process of organic fertilizer equipment.

Powdery organic fertilizer production line

1. Pre-treatment: After the compost raw materials are transported to the yard, they are weighed by scales, and then sent to the mixing and stirring device, mixed with the organic wastewater from production and domestic production in the factory, and compound bacteria are added, and the moisture and carbon content of the compost are roughly adjusted according to the raw material components. Nitrogen ratio, after mixing, go to the next process.
2. Primary fermentation: The mixed raw materials are sent to the primary fermentation tank with a loader, piled into a fermentation pile, and the fan is used to force ventilation from the bottom of the fermentation tank to supply oxygen. Moisture (mainly in the factory production, domestic organic wastewater) and nutrients, control the fermentation temperature at 50 ~ 65 degrees Celsius, carry out aerobic fermentation, the fermentation period of this project is 8 days, and a pool of raw materials is fed into a pool of semi-finished products every day. After the fermented semi-finished products are discharged, they are ready to enter the next process.
3. Post-processing: the compost product is further screened, and the under-screen is processed according to the moisture content. After the sieve is granulated, it is sent to the dryer heated by the biogas of the biogas tank for drying, and the medium and trace elements are added according to the proportion, stirred and mixed to make the finished product, which is packaged and stored for sale. The material on the sieve is returned to the crushing process for reuse.

Granular and powder organic fertilizer production line

The specific process is different according to the different organic fertilizer products, mainly divided into two types.

1. Organic fertilizer powder production line: fermentation > feeder > pulverizer > mixer > screening machine > automatic packaging machine > finished product.

In the middle, a belt conveyor is also needed to connect various equipment. Fermentation equipment is used to turn over the piling machine, there is a trough type turning machine, and the crawler type piling machine is used to turn the organic fertilizer to make it fully fermented. core steps.

2. Granular organic fertilizer production line: fermentation > feeder > pulverizer > mixer > screening machine > granulator > automatic packaging machine > finished product.

The granulation production line has an additional granulation step, and there are various granulation methods, such as disc granulation, roller extrusion granulator, etc. There is a certain gap between the two processes, and the cost of construction is also quite different, and the cost of the powder production line is lower.

The above is the working process of the organic fertilizer equipment. When the organic fertilizer equipment is in operation, it must be carried out according to the specified operation method. Improper operation methods may cause damage to the equipment. Everyone must follow the regulations when operating organic fertilizers. Our factory mainly produces organic fertilizer, water-soluble fertilizer equipment and other products. Welcome to consult.

The price of a chicken manure turner varies, including the different models and specifications produced by each manufacturer, and the price is different. The actual detailed price can be based on your business scale and necessary specifications. , depending on the total annual output.

The chicken manure dumper adopts a four-wheel walking design scheme, which can move forward, backward, and turn. It is operated by one person to drive safely. It is a server in the special mechanical equipment for the production of organic fertilizer. On the long fertilizer base, the rotating spiral bevel gear hanging on the wall under the sound card rack performs mixing, bulking, and stacking of the fertilizer base raw materials. It can perform work both in a wide area and in a greenhouse in the production workshop.

self propelled compost turner

Features of Chicken Manure Composting Turner:

1. The overall configuration of the equipment is reasonable. The entire equipment has good rigidity, balanced support, simplicity, firmness, reliable characteristics, easy operation, and strong acceptability to the place. Except for the thick sound card rack, the parts are all standard parts, and the application and maintenance Convenient.
2. The excellent fermentation process adopts the oxygen consumption fermentation of microbial strains. The design scheme is based on the basic principle of oxygen consumption fermentation, so that the fermentation bacteria have an indoor space where they can fully utilize their functions.
3. It is more suitable for microbial strains to ferment poultry manure into fertilizer, the principle and processing technology, which can reasonably mix thick poultry excrement with microbial strains of traditional Chinese medicine preparations and straw powder. It creates a stronger aerobic natural environment for material fermentation. Under the characteristics of this kind of loose material, sheep manure can be fermented at 60-70 degrees Celsius for 3-4 days.
4. The driving force of the whole equipment is balanced and suitable, the energy consumption is low, and the production is large, which reduces the cost of bio-organic fertilizer products. According to the performance parameters of the equipment, the small machine can turn 400-500 cubic meters of chicken manure per hour (equivalent to 100 people and work tirelessly. amount of labor). The maximum number of factory workers is 4-5. Make the finished fertilizer have a significant brand advantage.

Wheel type Compost Turner for Large Scale Composting

Chicken manure compost turner is a major technical improvement of FPC, which depends on the integration of the crushing effect in the middle and late stages of material fermentation. The price of a chicken manure turner, along with the slow drying of the material, the modification of the spiral bevel gear of the crushing equipment can reasonably crush the plates produced by the fertilizer during the fermentation process, which not only saves a crusher, but more importantly Further improve the high efficiency of crushing, reduce costs, and more

On the one hand, the problem that the total output is restrained by the crusher has been dealt with.

Organic manure compost turners are also common in agricultural and livestock equipment. Generally, our customers usually do not ask us questions about how to operate this equipment after purchasing the equipment. They may feel that they are too familiar with livestock equipment, but It is often such a mentality that the life of the equipment is too short, and the methods that are often used are not necessarily correct.

self propelled compost turner

First of all, let’s talk about the work attitude. There are no major requirements for the operator, as long as they are adults, but they should not be half-hearted during the operation, and their attention should be highly concentrated on operating the equipment.

Secondly, let’s talk about livestock handling. Everyone knows that the organic fertilizer composting turner machine is to ferment livestock manure into organic fertilizer, but don’t overlap with the feeding time of livestock during the use process, or don’t let livestock hear these noises. Into, too much noise will also affect them.

Talking about the cleaning problem, sometimes feces stick to the drum during the operation, then stop the work to clean the feces first. If you don’t clean it once and twice, it will naturally affect the flexibility of the equipment.

The above introduction on “What are the benefits of using an organic fertilizer compost turner for the production and fermentation of organic fertilizer” and “How to properly apply an organic fertilizer turner”, I hope you can understand “the role of an organic fertilizer turner and Use it correctly” will help.

General workflow of organic fertilizer production line:

Raw material collection—biological fermentation with fermentation bacteria—organic fertilizer semi—finished product fermentation completed—crushing—sieving —pre-mixing—-granulation—-drying—cooling—-sieving—-packaging

Let’s take the processing of chicken manure as an example to briefly introduce the fermentation process of the organic fertilizer production line:

self propelled compost turner

Ground strip fermentation:

1. The venue. A relatively flat and open fermentation site is required. Both soil ground and hardened ground are acceptable, and the soil ground needs to be compacted.
2. Stacking of raw materials. Stack the fermented product into a strip shape. Take the 2300 model of ground-type compost turner as an example. The output of this model is 500-800 cubic meters per hour, the stacking width is 2.3 meters to 2.5 meters, and the height is 1.0 meters to 1.3 meters. It uses a 58-horsepower multi-cylinder diesel engine. , Suitable for large and medium-sized organic fertilizer manufacturers.
3. Water regulation. Then it is equipped with auxiliary materials to adjust the moisture of the fermented product. Generally speaking, the weight ratio of feces to auxiliary materials is 3:1. Of course, the specific conditions are adjusted according to the moisture of the raw materials. The moisture content of the adjusted material should be controlled at about 65%. Sprinkle the bacteria evenly on the surface of the fermented product, and use the ground-walking compost turner to turn the pile, break large pieces, and stir. The piled materials are fluffy. Holding the raw materials can form a mass. Loosen your hands and shake the materials. The dough can be dispersed, the raw material moisture in this state is suitable, and it is also very suitable for aerobic fermentation conditions.
4. Pay attention to the temperature rise of raw materials. Basically, the temperature can be raised to between 60°C and 80°C for 23-45 hours, and the temperature can be maintained for 3-5 days, and then the pile can be turned over again to ensure uniform fermentation of the material and also facilitate the diffusion of water. Heating up for three days can basically remove the original smell of feces. The temperature rose to 70°C,turn the pile in time to reduce the damage of beneficial bacteria. It can be fermented into fertilizer in 10-20 days.
5. Fermentation effect. The fermented materials are loose and odorless, with a water content of about 35%, and are brown or dark brown, which is conducive to later deep processing.
6. Later deep processing-crushing, screening, granulating, packaging

complete organic fertilizer production line

FPC is a manufacturer specializing in the research and development of organic fertilizer production lines and special equipment for biological organic fertilizers. There is a professional biological fertilizer technology research and development center. After years of research and practice, our company has developed and produced a complete set of organic fertilizer production lines including fermentation equipment, screening systems, batching systems, granulation equipment, and drying equipment suitable for the production of organic fertilizers and bio-organic fertilizers.

People who are engaged in agriculture and breeding industry know that fertilization with unripe cow manure has low effect and can cause damage to the rhizomes of crops. Fermented cow dung has high fertilizer efficiency.

Cow dung organic fertilizer production line

If cow dung is made into organic fertilizer, the fertilization effect will be even better. Because cow dung contains a lot of nutrients needed for crop growth, processing and utilization can not only reduce the pollution of cow dung to the environment, and solve the problem of manure treatment in farms, it can also be a good profitable project. If a cow produces about 30-40 kg of excrement per day, a cattle farm with 500 cows can build a small organic fertilizer production line. So what are the production processes of cow dung organic fertilizer, let’s briefly introduce it next.

organic fertilizer large fermentation pot

Fermentation: Add organic solid waste such as straw, wood chips, etc. with moisture content of less than 60% to fresh cow manure, and mix it as an auxiliary material with microbial fermentation inoculants to regulate moisture, aeration, and carbon-nitrogen ratio. The water content of cow dung is controlled at about 68%, and it is fully decomposed, sterilized, deodorized, and dewatered through fermentation equipment. The moisture content of the decomposed material is generally in the range of 30-35%.

Ingredients crushing and mixing: Ingredients crushing and mixing use the ingredient bin to pass the composted materials, and other additives and other raw materials in a certain proportion through the material crusher and horizontal mixer for crushing, proportioning and mixing.

Cow Manure Granulation Machine

Granulation: Use an organic fertilizer granulator to make granules of the treated cow dung.

Screening: The granular material output from the granulation forming system has a certain difference in particle size and needs to be screened and classified. It is recommended to be equipped with an automatic material return system to screen out unqualified large and small particles, convey them through a belt elevator, and send them to the granulator to continue granulation after re-pulverization, which helps to improve the continuous operation capacity of the production line.

Drying: Use organic fertilizer drying equipment to further remove moisture from the material and solidify it to reach the standard moisture content of organic fertilizer.

Cooling: The cooler cools the granular material, which helps the granule storage and quality.

fertilizer single bucket packing machine

Packing: The cooled granular materials are transported into the finished product warehouse through the bucket elevator. Granular materials can be quantitatively weighed and packaged through automatic packaging scales.

Advantages of cow manure organic fertilizer: cow manure organic fertilizer will also add a lot of organic matter to your soil. By mixing this compost into the soil, you can increase the moisture retention capacity of the soil. This reduces moisture, because the roots of the plant can use extra moisture and nutrients when needed. Welcome to leave comments.

We all know that beef is a good thing. It not only tastes good but also contains rich nutrients. It also sells well in the agricultural market. But what can everyone know about the cow dung produced by cows? Cow dung is also a valuable resource brought to us by cows. If cow dung is mixed with crop straw, mushroom residue, sawdust and other paving materials in a certain proportion (dung accounting for 80-90%) , The others account for 10-20%), and then the raw materials for making cow manure organic fertilizer can be produced after fermentation. The specific situation will be explained by FPC.

The cow dung organic fertilizer equipment is a whole production line developed by the FPC company after more than 15 years of technological precipitation and technological reform. The specific conditions of the raw materials of cow dung organic fertilizer are as follows:

Wheel type Compost Turner for Large Scale Composting

1) Control of the moisture content of cow manure organic fertilizer raw materials: when fermenting cow manure, the moisture control content should be 40%-65%. The method of judging is to hold a handful of materials tightly, the best condition is that the materials do not drip when they see water between the fingers, and the materials will disperse when they fall on the ground. During the fermentation period, less water will lead to slow fermentation, and more water will affect the ventilation of the material, so we must control the moisture.

2) Control of fermentation temperature of cow manure organic fertilizer: the initial temperature of cow manure organic fertilizer raw material fermentation can be controlled above 15 ℃, which is more appropriate (operable in four seasons, not affected by the season, try to ferment indoors or in a greenhouse in winter). The fermentation temperature should be controlled below 70-75℃.

Self Propelled Windrow Compost Turner For Sale

3) Oxygen supply measures for cow manure organic fertilizer: During the fermentation of organic fertilizer raw materials, cow manure requires aerobic fermentation. Therefore, we need 2-3 days to use turning equipment for turning during fermentation (turning equipment: trough composting turner machine, mobile compost turning machine) in order to achieve the purpose of oxygen supply. If this situation is not taken seriously, it is likely to cause anaerobic fermentation and produce odor, which will affect the effect of fertilizer.

4) Fermentation time of cow dung raw materials: The fermentation of cow dung organic fertilizer raw materials is generally stacked for 48 hours, and the temperature rises to 50-60 ℃, and can reach 65 ℃ or more on the third day, and the fermentation of the whole raw material is completed within 15-30 days. When the material is dark brown and white mycelium appears on the surface, it indicates that the fermentation has been completed.

Moving type compost turning machie

The above is the fermentation process of cow manure organic fertilizer raw materials, and the complete set of small-scale cow manure organic fertilizer production line equipment is generally within $30,000-$90,000. Since all our equipment can be customized, each customer’s needs are different and the customized organic fertilizer production line is also different. Therefore, the price of a complete set of cow manure organic fertilizer equipment ranges from tens of thousands of dollars to hundreds of thousands of dollars. The main configuration principle is set according to the customer’s site selection and the personal capital chain supply situation.

With the development of agricultural technology, earth-shaking changes have taken place in the fertilizer industry. The use of traditional fertilizers has been gradually reduced. Now the majority of farmers prefer organic fertilizers produced by organic fertilizer equipment. So what are the advantages of organic fertilizers to allow farmers Do friends love it so much?

Wheel type Compost Turner for Large Scale Composting

The organic fertilizer fermented by the organic fertilizer equipment improves the soil and is good for absorption: it is rich in organic matter and humus, improves the nitrogen fixation capacity of phosphate fertilizer, melts water, promotes the absorption of plants, and increases the activity of beneficial microorganisms in the soil, thereby producing biological regulation substances that can stimulate Root growth promotes nutrient absorption and effectively improves nutrient absorption and utilization.

The chicken manure treated by the organic fertilizer equipment can maintain a good soil aggregate structure after being applied to the soil. The biological activity of the organic matter promotes the activity of various enzymes in the body and accelerates the growth of crops. According to its beneficial advantages, it can inhibit the formation, reduce the production of viruses, reduce the occurrence of diseases, and improve plant activity.

Self Propelled Windrow Compost Turner For Sale

The organic fertilizer produced by the fermentation process of the organic fertilizer equipment can activate the soil, improve soil compaction, nutrient loss, improve soil permeability and plow layer, loosen the soil, increase soil moisture, reduce nutrient absorption resistance, and promote nutrients to crop roots International transfer, enhanced drought resistance, low investment, high output, and remarkable results.

It is precisely because the effect of organic fertilizer produced by organic fertilizer equipment is so good that it can reduce pests and diseases and increase crop yields, so it is deeply loved by farmers. This is why it can replace traditional fertilizers.

As the process part of the granular organic fertilizer production equipment, the main technical means of the powdered organic fertilizer equipment are: fermentation, decomposition, crushing and mixing of organic raw materials, livestock and poultry manure or domestic garbage, sludge, distiller’s grains, biogas residue and other raw materials ,Package.

The basic process configuration of organic fertilizer equipment is dehydration, drying, fermentation, crushing, mixing, and packaging. This completes the processing of powdered organic fertilizer. Compared with the simple process of powdered fertilizers, granular organic fertilizers require further processing.

The basic process configuration of granular organic fertilizer equipment is dehydration, drying, fermentation, crushing, stirring, granulation, cooling, and packaging. Equipped with organic fertilizer granulator, organic fertilizer dryer, organic fertilizer coating machine. After the pellets are mechanically cooled, they can be packaged, stored or sold.

Organic Fertilizer Production Line Flow Chart

Process system equipment of organic fertilizer production process flow

1. Fermentation system: The fermentation system of the organic fertilizer equipment process is composed of a feed conveyor, a biological deodorizer, a stirring mixer, a special lifting dump truck and an electrical automatic control system.
2. Drying system: The main equipment includes belt conveyor, rotary dryer, cooler, induced draft fan, hot air stove, etc.
3. Deodorization and dust removal system: consists of a sedimentation chamber, a dust removal chamber, etc.
4. Crushing system: including a new type of semi-wet material crusher, LP chain crusher or cage crusher, etc.
5. The batching system is composed of an electronic batching system, a disc feeder, and a vibrating screen. It can be equipped with 6-8 kinds of raw materials at a time.
6. The mixing system consists of optional horizontal mixer or pan mixer, vibrating screen, mobile belt conveyor, etc.
7. Granulation equipment required for organic fertilizer granulation system. Optional granulation equipment includes: organic fertilizer compound fertilizer combined granulator, drum extrusion granulator, disc granulator, special granulator for organic fertilizer, rounding machine, etc.
8. Drying system: The organic fertilizer drying system consists of a drum dryer and a cooler.
9. Screening and coating system: It is mainly completed by a drum screening machine, which can be equipped with a one-stage screening machine and a two-stage screening machine, with high yield and good granularity; after the screening machine, coating can be used to prevent the fertility from being dispersed.
10. The finished product packaging system generally includes electronic quantitative packaging scales, silos, automatic sewing machines, etc., to realize the automatic non-intermittent production of organic fertilizer equipment, and the conveying system mostly uses belt conveyors and screw conveyors.

Fermented livestock manure is a high-quality organic fertilizer with rich nutrient content. There are both a large amount of organic matter and a high content of three essential nutrients. Organic matter contains 25.5% of stars, 1.63% of nitrogen, 1.54% of phosphorus, and 0.35% of potassium. Manure does not decompose and is applied directly to crops:

1. Infect pests. Stool contains E. coli and square nematode.
2. Destroy crops. After the unfermented raw manure and other organic materials are applied to the ground, when the fermentation conditions are available, they are fermented under biological activities. When the fermented part is close to the root and the crop plant is small, the heat generated by the fermentation will affect the growth of the crop , Burn the roots of crops.
3. Odor. During the decomposition process, gases such as methane and ammonia are produced, which make the soil and crops produce acid and damage the roots of crops.

What is the effect of fermented organic fertilizer (take chicken manure as an example):

1. Produce a variety of enzymes to control stubble and root-knot nematodes.
2. Contains beneficial microbial flora, which can activate nitrogen in the air, release phosphorus and potassium nutrients, and replenish soil organic matter.
3. The soil is soft and easy to cultivate, which promotes soil aggregate structure, releases soil pores, and promotes the growth of roots. Make the soil retain water and fertilizer.

Self Propelled Windrow Compost Turner For Sale

Fermentation method of manure organic fertilizer production line:

The enzymatic process is divided into: composting, heating, turning and throwing, odorless, loose, and fertilizer. When composting, 80% of livestock manure and 20% of straw are crushed and mixed. The mixing ratio of straw and feces can be determined according to the moisture content of the feces. Generally, fermentation requires 65% water content, that is, the hands are kneaded into a ball, water sees through the fingers, but does not drip, and it will dissolve as soon as you let go. Then add corn flour or brown sugar and bacteria to increase the sugar content for the fermentation of the bacteria, so that the multi-dimensional complex enzyme bacteria has an absolute advantage. Add the prepared mixture to the mixer for mixing, mixing-it must be even and thorough without leaving any lumps.

The mixed ingredients are piled into strips with a width of 1.5 meters to 2 meters, a height of 0.8 meters to 1.2 meters and a length of not less than 5 meters. During the fermentation process, pay attention to proper oxygen supply and turn over (turn over several times when the temperature rises to 75℃or above), and control the temperature rise at about 65°C. Too high temperature will affect the fermentation product.

The moisture of the fermented materials should be controlled at 60~65%. Too high or too low is not conducive to fermentation. Too little water makes fermentation slow. Too much water will cause poor ventilation, slow heating, and produce odor.

The initial temperature of fermentation is 50℃-80℃, which eliminates the odor of chicken manure and other bacteria. In the middle of fermentation and composting, the material becomes loose and dry, with white hyphae. During the fermentation maturity period, the materials give off the scent of koji, and the bacterial fertilizer will be fermented and mature.

The production process of the organic fertilizer production line refers to the process of processing waste resources containing organic matter into commercial organic fertilizers through corresponding equipment through harmless treatment. The detailed process has the following steps:

• Preparation of raw materials before fermentation: all raw materials used for fermentation are processed to a particle size below 1-60mm through crushing equipment, which is convenient for improving the contact surface of the materials during fermentation.
• Fermentation of raw materials: the ratio of raw materials, adjust the water content and the ratio of various raw materials, the adjustment of the raw material ratio should meet the normal range of carbon to nitrogen ratio of about 30:1, and the addition of other auxiliary materials should be combined with local market demand or soil testing The result of adjustment is that the fermented organic fertilizer product has better adaptability.

crawler type compost turning machine

• Raw material crushing: The fermented raw materials have been fully decomposed, and can be finely crushed using a semi-moisturematerial shredder. The crushed particle size is suitable for the requirements of raw material granulation.
• Raw material mixing: The raw materials after fermentation are combined with market demand. If you need to add other auxiliary materials, you need to use a mixer for full mixing, or some raw materials need to add auxiliary granulation materials to improve the success rate of raw materials granulation.

rotary screeing machine for making organic fertilizer

• Drying and cooling: The granulated material still contains about 30% moisture. Use a dryer to dry its moisture below 15%, and then use a cooler to quickly cool down and shape, improve the strength of the pellet, and facilitate transportation and storage.
• Particle screening: The cooled particles are classified by a drum screening machine. The oversized or undersized particles are crushed and re-granulated, and the qualified products are screened out and flowed into the next process.
• Finished product coating: Coating qualified products to increase the brightness and roundness of the particles.

rotary drum coating machine

• Finished product packaging: The film-wrapped particles are the finished products according to the output and labor conditions using automatic packaging machines or manually packed into bags and transported to the finished product warehouse.