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General workflow of organic fertilizer production line:

Raw material collection—biological fermentation with fermentation bacteria—organic fertilizer semi—finished product fermentation completed—crushing—sieving —pre-mixing—-granulation—-drying—cooling—-sieving—-packaging

Let’s take the processing of chicken manure as an example to briefly introduce the fermentation process of the organic fertilizer production line:

self propelled compost turner

Ground strip fermentation:

1. The venue. A relatively flat and open fermentation site is required. Both soil ground and hardened ground are acceptable, and the soil ground needs to be compacted.
2. Stacking of raw materials. Stack the fermented product into a strip shape. Take the 2300 model of ground-type compost turner as an example. The output of this model is 500-800 cubic meters per hour, the stacking width is 2.3 meters to 2.5 meters, and the height is 1.0 meters to 1.3 meters. It uses a 58-horsepower multi-cylinder diesel engine. , Suitable for large and medium-sized organic fertilizer manufacturers.
3. Water regulation. Then it is equipped with auxiliary materials to adjust the moisture of the fermented product. Generally speaking, the weight ratio of feces to auxiliary materials is 3:1. Of course, the specific conditions are adjusted according to the moisture of the raw materials. The moisture content of the adjusted material should be controlled at about 65%. Sprinkle the bacteria evenly on the surface of the fermented product, and use the ground-walking compost turner to turn the pile, break large pieces, and stir. The piled materials are fluffy. Holding the raw materials can form a mass. Loosen your hands and shake the materials. The dough can be dispersed, the raw material moisture in this state is suitable, and it is also very suitable for aerobic fermentation conditions.
4. Pay attention to the temperature rise of raw materials. Basically, the temperature can be raised to between 60°C and 80°C for 23-45 hours, and the temperature can be maintained for 3-5 days, and then the pile can be turned over again to ensure uniform fermentation of the material and also facilitate the diffusion of water. Heating up for three days can basically remove the original smell of feces. The temperature rose to 70°C,turn the pile in time to reduce the damage of beneficial bacteria. It can be fermented into fertilizer in 10-20 days.
5. Fermentation effect. The fermented materials are loose and odorless, with a water content of about 35%, and are brown or dark brown, which is conducive to later deep processing.
6. Later deep processing-crushing, screening, granulating, packaging

complete organic fertilizer production line

FPC is a manufacturer specializing in the research and development of organic fertilizer production lines and special equipment for biological organic fertilizers. There is a professional biological fertilizer technology research and development center. After years of research and practice, our company has developed and produced a complete set of organic fertilizer production lines including fermentation equipment, screening systems, batching systems, granulation equipment, and drying equipment suitable for the production of organic fertilizers and bio-organic fertilizers.

Organic fertilizer granulator-everyone knows that this name is closely related to the production of organic fertilizer. The organic fertilizer ball making machine is an important mechanical equipment for the production of organic fertilizer. Compared with other organic fertilizer equipment, the organic fertilizer granulator is irreplaceable. So what are the main advantages of the organic fertilizer granulator? Let’s give you a detailed description.

Cow Manure Granulation Machine

To be the best in organic fertilizer equipment, the organic fertilizer granulator should be ranked first. The organic fertilizer granulator is the latest technology developed by the Agricultural Machinery Research Institute for many years of compound fertilizer processing equipment design and production experience. The product has obtained the national utility model patent. It is used to granulate various organic matter after fermentation, breaking through the conventional organic matter granulation process. There is no need to dry and crush the raw materials before granulation, and the spherical particles can be processed directly by the ingredients, which can save a lot of energy. Its characteristic is that the produced particles are spherical. The content of organic matter can be as high as 100%, realizing the granulation of pure organic matter. Utilizing the feature that organic particles can grow up inlaid with each other under certain action, no binder is needed when granulating. The granules are solid and can be sieved after granulation, reducing the energy consumption for drying. The organic matter after fermentation does not need to be dried, and the moisture content of the raw material can be 20%-40%.

Pan Type Fertilizer Pelletizing Machine

Furthermore, it is a disk pan granulator, which adopts an overall arc structure, and the granulation rate can reach more than 93%. The pelletizing tray is provided with three discharge ports, which is convenient for intermittent production operations, greatly reduces labor intensity and improves labor efficiency. The reducer and the motor adopt flexible leather transmission, which can start smoothly, reduce the impact force of the buffer, and increase the service life of the equipment. The bottom of the pelletizing disc is reinforced with multiple radiant steel plates, which is durable and never deformed. The thickened, heavier, and sturdy base design does not require anchor bolts to fix, and it runs smoothly. The main gear of the granulator adopts high frequency quenching, and the service life is doubled. The granulation face plate is lined with high-strength fiberglass, which is anti-corrosion and durable. This surface has the advantages of uniform granulation, high granulation rate, stable operation, sturdy and durable equipment, and long service life. It is an ideal equipment for users to choose.

The above is an explanation of the advantages of the organic fertilizer granulator. You need to understand it carefully. It is precisely because of these effects that the production of organic fertilizer is guaranteed and the quality of organic fertilizer is guaranteed. Everyone needs to know.

For friends who are preparing to start production of organic fertilizers, there are many things that need to be done, such as project establishment, production plan, process selection, equipment purchase, plant construction, and there may be bidding matters. Since 2020, due to the rising price of raw materials, which has a greater impact on the price of equipment, many friends are very concerned about how much it costs to put into production an organic fertilizer equipment?

First of all, in the case of equipment purchase alone, the price of a set of organic fertilizer production equipment may range from tens of thousands to several million. There are many factors that affect the price of organic fertilizer equipment. Production capacity, raw materials, and equipment selection must also consider the rise and fall of equipment raw materials. Today, I will use two different customer production cases last year to explain the price of the equipment in detail and see which situation is suitable for you.

1. Simple configuration of organic fertilizer equipment to produce fermented organic fertilizer

If the organic fertilizer is produced on a small scale, commercial sales are not required, only the pre-fermentation process is required, and the subsequent deep processing is not required. At present, there are three forms of organic fertilizer fermentation equipment:

1. Choose an organic fertilizer fermentation tank.

Fermentation tank processing organic fertilizer is suitable for the conditions of strict environmental protection requirements and high fermentation aging requirements. At present, the use of fermentation tanks to process organic fertilizer can produce raw materials within 48 hours. The fermentation tank can be equipped with a deodorization system to completely solve the environmental pollution problem. It is not affected by the external temperature and environmental terrain, and can be produced at any time.

2. Adopt small trough type compost turning machine.

The trough-type manure compost turning machine runs stably, and can be changed by one turning-and-turning machine. It can handle multiple trough materials with large output and uniform turning and polishing. Most organic fertilizer processing plants are used. The small 2-meter trough-type turning and polishing machine is only priced at 5 thousand dollars.

3. Use self-propelled compost turning machine.

The self-propelled manure composting machine is divided into wheel type and crawler type. It is characterized by large processing capacity and free movement. It is suitable for organic fertilizer dumping operations in a wide area, and is suitable for organic fertilizer processing plants that do not want to carry out a large amount of civil engineering. The price of the type turning machine is about 10,000 dollars.

2. Simple configuration of equipment for producing powdered organic fertilizer

The production of powdered organic fertilizer is finely pulverized after the fermentation of organic fertilizer. The required equipment: fermentation dumper, forklift silo, semi-wet material shredder, drum screening machine, automatic packaging is called powder organic fertilizer. This low-end configuration of powder organic fertilizer production equipment can be realized at a price of about 30,000-90,000 dollars.

3. Equipment for producing granular organic fertilizer

The production process of granular organic fertilizer is relatively complete and complicated at present, and it is also based on continuous fermentation process and powder organic fertilizer processing. Therefore, the required equipment is relatively more, including fermentation machine, forklift silo, semi-wet material crusher, horizontal mixer, organic fertilizer granulator machine, dryer, cooler, drum screening machine, fertilizer film coating machine and automatic packaging machine. When the process has special needs, dynamic ingredients are also needed. The price of a small complete set of equipment is about $100,000-$140,000.

For professional fertilizer processing enterprises, the production capacity requirements are relatively large. For an organic fertilizer production line with an annual output of 50,000 tons, the equipment price is between $90,000 and $150,000. Such a price range is a reasonable range that takes into account the different needs of different customers.

The above is the approximate price of organic fertilizer production equipment. Since 2021, the price of metals has soared, pushing up the price of equipment, and the specific situation should be based on real-time quotation.

However, in the actual process design, because the production capacity requirements of each project, the ground processing site, and the configuration of the entire set of organic fertilizer production equipment are not fixed, there are often many different situations, so the specific price depends on the situation. FPC will generally provide customers with process design, equipment processing and installation, and production training for free according to the actual situation of the customer. Let customers achieve mass production without any worries.

The dry-free extrusion granulation process of the pair-roller extrusion granulator has a wide range of applications in powder processing granules. Its characteristic is that it does not need to humidify or heat the material, and it can directly process the particles. It can be used for the processing of organic and inorganic fertilizer particles, and also for the processing of feed particles.

Utilizing the non-drying extrusion granulation process, no waste water or waste gas is discharged outside during the production process, and it will not pollute the environment. The extrusion granulation process is short, the operation is simple, and it is convenient to realize the automatic control of production and improve the production efficiency. There are no special requirements on the properties and particle size distribution of the raw materials, so the source of raw materials is relatively wide.

Double Roller Powder Granulator

The five process stages of the production process of organic fertilizer and inorganic fertilizer by roller extrusion granulation

1. Add the qualified raw materials into the mixer according to the ratio requirements and mix them evenly.
2. It is transported to the disc feeder, and the metallic substance in the material is removed during the transporting process.
3. The material in the disc feeder evenly enters the extrusion granulator. The material is forced to pass between the two pressure rollers to be squeezed into flakes. The flakes are broken into pieces by the coarse crusher under the pressure rollers. Sieving. The materials on the screen continue to be crushed and sieved.
4. The semi-finished products are transported to the finished screening machine. The fine particles after screening are returned directly to the disc feeder. The large particles are crushed by the pulverizer and then returned to the disc feeder.
5. The qualified products after screening are transported to the automatic packaging scale for weighing, packaging, and storage.

Double Rolloer Granulator for Sale in SX

The non-drying pair-roll extrusion granulator has the following characteristics in the production of granules:

1. Extrusion granulation does not require heating and humidification of the materials, which saves investment and energy, and can also be adapted to the granulation of ingredients containing heat-sensitive materials, such as ammonium bicarbonate and certain organic fertilizers.
2. No waste water or waste gas is discharged outside during the production process, and it will not pollute the environment.
3. The extrusion granulation process is short, easy to operate, easy to realize automatic production control, and improve production efficiency.
4. There are no special requirements on the properties and particle size distribution of the raw materials, so the source of raw materials is relatively wide.
5. The production is more flexible, and the product plan can be changed at any time, which is conducive to the production of special fertilizers in small batches.
6. The product has uniform particle size distribution, no segregation or agglomeration.
7. The shape of extrusion granulation product is uniform and not round. Usually, if you need a more round product, you need to further shape the particles.

Double Roller Granulator in Manufacturing

The non-drying extrusion granulation process basically uses a pair-roll extrusion granulator as the main machine of the granulation. FPC has rich experience and good design concepts in the process design of the double-roll extrusion granulator. It has made considerable progress in the upgrading of equipment. Relatively speaking, the granulation rate is high and the return material is low. It is the most popular non-drying extrusion in the market. Pressure granulator process equipment.

High-temperature composting technology generally uses aerobic tank fermentation to make compost, and uses a tank turning machine to ferment and turn the pile. For large yields, a roulette turning machine can be used to ferment and turn. It can also be decomposed by strip-chop fermentation, using a crawler turning machine or walking type turning machine. It can ensure enough high temperature to kill the parasites and roundworm eggs, and kill the vegetative cells of pathogenic bacteria, and kill weed seeds, and consume the energy such as carbohydrates in the materials as much as possible, so as not to be applied to the soil in the future. After the middle, it causes undesirable phenomena such as burning roots and seedlings. At the same time, the high temperature has the conditions to consume as much as possible the crude fiber in the feces and the hydrocarbons in the straw. If the hydrocarbons in the crude fiber and straw are not removed, after applying this fertilizer to the soil in the future, one will burn the roots, and the other is because the carbon-nitrogen ratio of this fertilizer is too high, which will cause a large number of microorganisms to heat up. At the same time, it will compete for the nitrogen source in the soil to balance the carbon-nitrogen ratio, which will result in an unfavorable situation of competing with plants for fertilizer, resulting in slender roots and seedlings. At the same time, the use of a trough-type compost turner for fermentation and aerobic fermentation can ensure rapid fermentation and keep farmers in the middle of the two crops. In a short period of time, the straw decomposing process is fully completed.

Wheel type Compost Turner for Large Scale Composting

Fermentation of organic fertilizers is to use chain plate type compost turning machines that can process livestock and poultry manure and strip-type crawler turning and throwing machines to ferment and decompose. The second is to use aerobic fecal fermentation tank for fermentation, which has a short operating period and high processing efficiency. The heat generated by the fermentation in the fermenter rises, which can preheat the upper layer of feces and facilitate the flow of air and the supply of oxygen. The fermentation tank is divided into multiple layers, and each layer can be fermented. After the manure is put into the fermentation tank, the manure is transferred and turned over by the turning of the flap. The operation is simple, the energy consumption is low, and the floor space is small and the maintenance is convenient. The third is that the flap is provided with vent holes, and the flap is directly left with fine slits. The bottom of each layer of fermentation chamber is arranged with air pipes, which improves the aeration capacity, reduces the energy consumption of the fan, and makes the air distribution more uniform. However, it is difficult for the staff to understand the processing conditions of high-temperature fermentation of livestock and poultry manure from the outside. The livestock and poultry manure after high temperature treatment can be slowly dropped to the top of the transfer truck or on the receiving conveyor to complete the automation of the device, and the waste gas generated during fermentation is processed by a dedicated waste gas processor. The exhaust gas treated by the processor meets the emission requirements. The fecal material that has been fermented and decomposed needs to be thoroughly decomposed in the aging field. The aging field is also called the secondary fermentation plant. The secondary fermentation generally takes 5-7 days, and the secondary fermentation time can also be determined according to the production volume. The maximum time should not exceed 20 days. The white mycelium inside the fermentation product and the aroma of distiller’s grains will be produced at the same time. The secondary fermentation field can also be used as a raw material storage field. The pellets made of raw materials that are not fermented and decomposed are easy to swell after bagging.

Granular and powder organic fertilizer production line

Next, the fermented raw materials are crushed, and a special crusher can be used to crush to the granulation requirements, generally 0.5-0.08mm (24-50 mesh). At this time, the crushed raw materials are put into a horizontal mixer for mixing, and humic acid can be added or nitrogen, phosphorus, potassium, reinforcing powder, and organic matter can be added to meet the requirements of the formula and meet the national standards. The agitated raw materials are crushed by a chain pulverizer and then sent to an organic fertilizer granulator for granulation. During granulation, the angle of the granulator and the pressure of the water supply can be adjusted according to the required particle size to form balls, and the ball formation rate can reach 95%.

fertilizer rotary drum granulator

At this time, the manufactured particles are sent to the dryer for drying. The length and diameter of the dryer are determined according to the output. The retention time of particles in the dryer is generally about 30-40 minutes. The particles are dispersed in the dryer through the lifting device to fully absorb heat. The heat is generated by the hot blast stove and sent to the dryer through the induced draft fan to dry the particles, suck away the moisture, and enter the dust removal room. After the gas entering the dust removal room is processed, it meets the air emission requirements, and then is discharged into the atmosphere. This meets the requirements of air environmental protection. At the same time, the dried semi-finished product is sent to the cooler for cooling. The feed temperature is generally 60-80 degrees, and the temperature of the cooled material is generally about 30 degrees. Then the cooled semi-finished product is sent to the sieving machine for screening For classification, the particle size of the finished product is between 2.5-5.5, and the finished particles after sieving are sent to the coating machine.

complete organic fertilizer production line

Send the large over-standard particles and small particles into the chain-type powder mill after stirring to be crushed and re-granulated. Color to achieve customer satisfaction, and the coating agent contains certain nutrients to achieve slow-release purpose). The particles sent into the finished product warehouse are weighed and packaged by an automatic weighing and packaging machine. When weighing, they are bagged according to their own set weight. After sealing, the finished organic fertilizer can be sent to the finished product warehouse or shipped out of the factory.

Detailed production process

Speaking of the small-scale organic fertilizer production line, many people may think that it is the farmer’s homemade organic fertilizer processing method that pollutes the surrounding air and groundwater, but this is not always the case. The reason for this concept is that people’s classification of large, small, and medium-sized organic fertilizer production lines is not clear. According to the general classification standard of organic fertilizer equipment manufacturers. Organic fertilizer production lines with an annual output of less than 20,000 tons are all small-scale organic fertilizer production lines. However, the small-scale organic fertilizer processing technology that pollutes the air and groundwater in the family workshop is only used for small-scale farms or family breeding, and the output is more than 3,000 tons a year. It is caused by no professional rancid treatment and anti-seepage pollution groundwater measures. This will gradually be eliminated. The qualified small-scale organic fertilizer production line covers an annual output of 3,000 tons-an annual output of 20,000 tons, and requires investment in professional organic fertilizer equipment-organic fertilizer turning machines, grinders, granulators, etc. Let’s talk about the production method of this environmentally friendly small-scale organic fertilizer production line.

Powder organic fertilizer production line

The small-scale organic fertilizer production line has the characteristics of convenient materials, low cost, fast recovery cost, low energy consumption, good income-generating efficiency, no pollution, and high organic content. It is an ecological fertilizer processing equipment. Create conditions for improving the soil environment, improving the living environment of farmers and soil water pollution.

The process of the environmentally friendly small-scale organic fertilizer production line generally uses tank fermentation or trough fermentation, and the other is advanced biogas production, which is then fermented into organic fertilizer. This is a relatively common advanced technology for organic fertilizer processing in the market.

Granular and powder organic fertilizer production line

The advanced process methods of the small-scale organic fertilizer production line are as follows:

1. Pile livestock and poultry manure and other materials, household garbage, sludge and other fertilizer base materials on a flat ground in a chopped shape. (The trough turning machine directly puts the material into the trough), the pile width is equal to the turning pile width of the equipment, the height is as high as possible, and the length is as long as possible, such as 50 meters, 100 meters, etc., the ground should be flat, cement, The land can be used (as long as it is level and has a certain degree of hardness), 5-6 acres of space is required for every 10,000 tons produced, and the area ofthe trough turning machine will be relatively small).
2. Sprinkle the piled up livestock and poultry manure and other materials, domestic garbage, sludge and other fertilizer base materials on the biological fermentation inoculants (this unit provides technology and fermentation inoculants).
3. Use a windrow or trough turning machine to mix straw, livestock and poultry manure and other materials, household garbage, sludge, (water content should be 50%-70%), fermentation bacteria, etc., and mix, 3- It can deodorize in 5 hours. In 16 hours, the temperature is raised to 50 degrees. When the temperature reaches 55 degrees, the pile will be turned again to increase oxygen. Afterwards, whenever the temperature of the material reaches 55 degrees, it will start to stir, which has the effect of uniform fermentation, oxygenation and cooling. Repeat the latter process until completely decomposed.
4. If the moisture content of livestock manure and other materials, domestic garbage, sludge, etc. is too high, you can add organic, relatively dry auxiliary materials that can absorb moisture or use the method of recirculation to put the last dried fertilizer underneath to form a chop. Put the livestock and poultry manure and other materials, domestic garbage, sludge, etc., with a large water content in the middle, so that the water on the top can seep to the bottom before being dumped.
5. The general fertilizer process takes 7-10 days. Due to the different climates in different regions, it may take 10-15 days before the material will be completely decomposed, achieving no odor, no germs, eggs, weed seeds, and high humus content. , Increased potassium content, etc. Powdered organic fertilizer is made.
6. The powdered organic fertilizer can then be put into storage and sold by crushing, sieving, screening, automatic fertilizer packing machine and other equipment.

Self Propelled Windrow Compost Turner For Sale

If it is to make powdered organic fertilizer, it can be sold on the market after the above-mentioned preliminary process is completed. As a commodity sales, considering the inventory time and fertilizer efficiency maintenance, etc., it needs to be further processed in the above process and processed into granular organic fertilizer.

When processing granular organic fertilizer, the process of the small-scale organic fertilizer production line adds the following process flow to the above description: ① Use the organic fertilizer granulator to process the particles into 3mm-5mm-8mm and other particles; ② Screening by the sieving machine; ③ After screening, the particles that meet the specifications enter the lower-level process, and those that do not meet the requirements are returned to the pulverizer for reprocessing and re-granulation; it should be noted that the first-time granulation rate of FPC organic fertilizer granulator reaches more than 95%; ④ meets the requirements Transfer to the dryer and cooler for drying and cooling; ⑤ In order to maintain fertilizer, the particles need to be coated, which is the coating process of the film coating machine; ⑥ The coated particles are transported to the automatic weighing and packaging machine for packaging; ⑦ Storage.

Cow Manure Granulation Machine

The above is the current process of organic fertilizer processing that meets environmental protection requirements and meets the organic fertilizer standard, and has undergone a fully decomposed and harmless organic fertilizer processing process. The small organic fertilizer production line has been improved through many years of production practice, with advanced technology, stable production capacity, reliable quality, and excellent equipment performance. It is not only the darling of the domestic market, but also a sweet pastry in the international organic fertilizer production line market.

What equipment is used for processing chicken manure into organic fertilizer? What is the process? FPC is a professional organic fertilizer equipment manufacturer. Today I will share with you what equipment is used for processing chicken manure into organic fertilizer, and what is the treatment process? what.

Long-term use of chicken manure organic fertilizer can make crops and plant rhizomes develop, and plants grow well and shiny, and can also increase the yield of crops. The more feasible way to process chicken manure into organic fertilizer is to use organic fertilizer equipment for process treatment, so that the time for processing into fertilizer is short, which is energy-saving and efficient.

Large Scale Compost Turner for pig manure disposal

1. Organic fertilizer fermentation equipment for turning over and fermenting chicken manure

Mix the collected chicken manure with some hay or straw powder and add some starter to make compost and ferment. During the fermentation time, the chicken manure is turned over and fermented with a turning machine, and the organic fertilizer is fully fermented only by turning the pile evenly.

2. The grinder crushes chicken manure organic fertilizer

A wet material crusher can be used for the crushing process. The semi-wet material crusher uses high-speed rotating blades to destroy the fiber with good particle size, high efficiency and high energy. The semi-wet material crusher is mostly used in the production and processing of organic fertilizer, and has a good effect on destroying chicken manure, sodium humate and other materials.

3. Equipment for making organic fertilizer pellets from chicken manure

The chicken manure organic fertilizer is granulated with a disc granulator or a stranded granulator. Make the fertilizer granular, with some weight, not easily dissipated by the wind.

manure rotary dryer machine in organic fertilizer production line

Fourth, use drying and cooling equipment

If it is organic fertilizer particles, cooling equipment can be used for cooling. No drying equipment is needed. If it is powder equipment, it needs to be dried with a tumble dryer first, and then cooled with a cooler.

Rotary Screening Machine for screening unqualified pellets

Five, sieving machine sieving fertilizer

The particles produced in the granulating equipment will have different diameters and need to be sieved and classified by a sieving machine. The large and small granular materials that are unqualified in the screening are transported out by a belt elevator, destroyed from the beginning, and then sent to the granulator for re-granulation.

fertilizer granules coating machine

Sixth, coating equipment coating layer

The coating machine is composed of a screw conveyor, a mixing tank, an oil pump, and a main engine. Powder dusting or liquid coating technology can effectively prevent the agglomeration of compound fertilizers

Step 7: Automatic packaging scale weighing and sealing packaging

Organic fertilizer granular materials are packaged. Fertilizers are actively packaged and weighed to complete quantitative weighing and packaging.

These are the processing methods of chicken manure organic fertilizer equipment processing chicken manure organic fertilizer

The organic fertilizer making equipment should be well maintained in the daily use, so as to extend the service life. Let’s look at the maintenance tips of the organic fertilizer pelletizer equipment.

Cow Manure Granulation Machine

• Keep the granulation work site clean. After each use of the organic fertilizer granulation equipment, the bottom should be removed to remove the granulation leaves and residual mortar inside and outside the granulation pot, and clean the mortar and debris scattered or splashed on the organic fertilizer equipment. , Wipe clean the exposed processing surface of the organic fertilizer granulator equipment, paint it with anti-rust paint, and put on the corresponding protective cover to prevent the second intrusion of dust.
• The organic fertilizer producing machine has no external refueling holes, and gears and worm gears are lubricated with special grease for the equipment. The upper gear and the lower gear should be added with triple butter once every season. When refueling, the cover of the dynamic gear box and the cover of the transmission gear can be opened respectively. Weihua oil should be dripped into the sliding surface of the supporting gear box and the hinged joint of the bracket frequently. The worm gear box and bearings have been filled with transmission grease before leaving the factory, but the gearbox machine should be cleaned after each year of use, and all protective lubricants should be replaced.

complete organic fertilizer production line

• Always pay attention to the operation of the organic fertilizer production machine, there should be no serious abnormal noise, and there should be no metal friction sound. If an abnormality is found, it should be stopped immediately and inspected. It can be used after troubleshooting. For the corresponding reason, the machine cannot be started. If there is metal friction sound, check the gap between the granulation pot and the granulation leaf of the organic fertilizer granulator equipment.
• When renewing the granulating pot or granulating leaves of the organic fertilizer pellet equipment, the working gap should be re-measured every time, and the adjustment should be made several times, and it can be used only after it meets the standards.
• If the organic fertilizer machine cannot be operated by pressing the program controller, check the power supply voltage, whether the power plug socket, connection plug socket, etc. are normal, and check the internal fault of the controller.

It is inevitable that machine for making organic fertilizer will have problems when it is used, and if there is a problem, it must be repaired. But there are some things to pay attention to when repairing, otherwise the damage to the machine itself will be very serious. Next, let’s introduce some matters that need to be paid attention to when repairing organic fertilizer equipment.

Cow Manure Granulation Machine

• The method of supporting the vehicle is improper. For example, when the tire of the organic fertilizer equipment is damaged or replaced, use bricks, stones, wood blocks or a single jack to support it. The correct way is to use jacks and strong wooden piers to pad up the frame at the same time, and the front and rear wheels should be blocked with triangular wood or larger stones to prevent the vehicle from moving forward and backward and the support from falling down and hurting people. This kind of maintenance is best carried out on a solid level ground to prevent it from falling over and hurting people.
• The tire inflation operation is incorrect. The tire is reinflated after disassembly and assembly, without protection, causing the steel ring to pop out and injure people. The correct method is to lock the tire, lock ring, and retaining ring together with a chain lock before inflation; you can also inflate the side of the retaining ring toward the ground or wall to prevent the rim from popping out and hurting people.

Double Roller Powder Granulator

• The residual oil is not cleaned from the welding oil container. For welding repair oil containers, the residual oil in the container must be cleaned beforehand, otherwise it will cause an explosion during welding. The cleaning method is to use alkaline water or hot water to add vinegar, repeatedly cleaning 2-3 times, and control and dry before applying welding. It cannot be blown dry with high-pressure air to prevent electrostatic sparks from detonation. When welding, open all box covers first. When cleaning large oil tanks such as organic fertilizer making machinery and agricultural machinery, people who enter the tank must wear long-sleeved clothes, and also wear protective belts and signal ropes. The working time inside the tank should not be too long, and there must be someone to look after it outside the tank. Personnel should wash their faces, hands, and mouth after getting out of the tank, and wash their clothes with alkaline water and then with clean water.

organic fertilizer large fermentation pot

• Ignore safety when debugging the engine. When debugging the machine, people approach dangerous parts such as fans, transmission belts, or exhaust pipes, or drop tools or parts on the machine to injure people or damage the machine. Stop the machine as much as possible during commissioning. The lower part of the machine must be turned off during commissioning. Special personnel should be sent to guard the operating mechanism if it is on fire to prevent outsiders from operating agricultural machinery such as organic fertilizer equipment. After debugging, check tools and parts before starting, and send out signals.

The above are the matters needing attention in the maintenance of organic fertilizer processing machine. You need to know more about it. After all, the machine will inevitably be damaged if it is used more often. So this is also to remind everyone to pay more attention to the machine when using it.

As a new type of mechanical equipment, organic manure fertilizer processing machinery equipment is a very popular mechanical equipment. The development in recent years has been recognized and favored by everyone. The future development of organic fertilizer equipment is still relatively optimistic.

Organic fertilizer equipment has a high position in the proportion of fertilizer production. Therefore, organic fertilizer is indispensable. Many savvy businessmen regard the investment in organic fertilizer production line as a very promising commercial project. This has greatly stimulated the rapid rise of organic fertilizer equipment manufacturers and can also bring us a lot of High economic benefits! So what are the characteristics of organic fertilizer equipment that can make the market demand so much? FPC will answer you one by one.

Granular and powder organic fertilizer production line

1. Organic fertilizer equipment is a kind of chicken and pig manure as the main raw material, adding a certain amount of nitrogen fertilizer, phosphate fertilizer, potash fertilizer, magnesium sulfate, ferrous sulfate and other substances, and fermenting rice bran, yeast, soybean meal and sugar for a certain period of time as biological organisms Grain, under the action of sulfuric acid, mixed fermentation equipment to make biological fertilizer.
2. FPC organic fertilizer production equipment has compact structure and advanced technology. It uses some beneficial microorganisms to promote the rapid decomposing of organic wastes such as livestock and poultry manure. It adopts a unique pool-type continuous aerobic fermentation technology to quickly decompose and remove water from organic wastes. , Sterilization and deodorization, to achieve the purpose of harmlessness, reduction and resource treatment, short fermentation period (7-8 days), low energy consumption, and stable product quality.
3. Intelligent and automatic control of the turning process of fermented materials. Under the action of the vertical and horizontal traveling mechanism, the high-speed rotating rake will continuously toss and scatter the fermented materials and produce a certain displacement, so that the materials in the tank are regular, The gradual backward movement is equidistant, thus forming a continuous aerobic fermentation process.