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Organic fertilizer equipment manufacturers are simply divided into complete organic fertilizer procrssing process of pre-treatment, primary fermentation and post-treatment. There are some differences between the organic fertilizer powder production line and the granule production line. The powder production line is fermentation > feeder > pulverizer > mixer > screening machine > automatic packaging machine > finished product, granular organic fertilizer production line: fermentation > feeder > pulverizer > Mixer > Screening Machine > Granulator > Automatic Packaging Machine > Finished Product. The following editor will take you to understand the working process of organic fertilizer equipment.

Powdery organic fertilizer production line

1. Pre-treatment: After the compost raw materials are transported to the yard, they are weighed by scales, and then sent to the mixing and stirring device, mixed with the organic wastewater from production and domestic production in the factory, and compound bacteria are added, and the moisture and carbon content of the compost are roughly adjusted according to the raw material components. Nitrogen ratio, after mixing, go to the next process.
2. Primary fermentation: The mixed raw materials are sent to the primary fermentation tank with a loader, piled into a fermentation pile, and the fan is used to force ventilation from the bottom of the fermentation tank to supply oxygen. Moisture (mainly in the factory production, domestic organic wastewater) and nutrients, control the fermentation temperature at 50 ~ 65 degrees Celsius, carry out aerobic fermentation, the fermentation period of this project is 8 days, and a pool of raw materials is fed into a pool of semi-finished products every day. After the fermented semi-finished products are discharged, they are ready to enter the next process.
3. Post-processing: the compost product is further screened, and the under-screen is processed according to the moisture content. After the sieve is granulated, it is sent to the dryer heated by the biogas of the biogas tank for drying, and the medium and trace elements are added according to the proportion, stirred and mixed to make the finished product, which is packaged and stored for sale. The material on the sieve is returned to the crushing process for reuse.

Granular and powder organic fertilizer production line

The specific process is different according to the different organic fertilizer products, mainly divided into two types.

1. Organic fertilizer powder production line: fermentation > feeder > pulverizer > mixer > screening machine > automatic packaging machine > finished product.

In the middle, a belt conveyor is also needed to connect various equipment. Fermentation equipment is used to turn over the piling machine, there is a trough type turning machine, and the crawler type piling machine is used to turn the organic fertilizer to make it fully fermented. core steps.

2. Granular organic fertilizer production line: fermentation > feeder > pulverizer > mixer > screening machine > granulator > automatic packaging machine > finished product.

The granulation production line has an additional granulation step, and there are various granulation methods, such as disc granulation, roller extrusion granulator, etc. There is a certain gap between the two processes, and the cost of construction is also quite different, and the cost of the powder production line is lower.

The above is the working process of the organic fertilizer equipment. When the organic fertilizer equipment is in operation, it must be carried out according to the specified operation method. Improper operation methods may cause damage to the equipment. Everyone must follow the regulations when operating organic fertilizers. Our factory mainly produces organic fertilizer, water-soluble fertilizer equipment and other products. Welcome to consult.

Organic fertilizer granulator-everyone knows that this name is closely related to the production of organic fertilizer. The organic fertilizer ball making machine is an important mechanical equipment for the production of organic fertilizer. Compared with other organic fertilizer equipment, the organic fertilizer granulator is irreplaceable. So what are the main advantages of the organic fertilizer granulator? Let’s give you a detailed description.

Cow Manure Granulation Machine

To be the best in organic fertilizer equipment, the organic fertilizer granulator should be ranked first. The organic fertilizer granulator is the latest technology developed by the Agricultural Machinery Research Institute for many years of compound fertilizer processing equipment design and production experience. The product has obtained the national utility model patent. It is used to granulate various organic matter after fermentation, breaking through the conventional organic matter granulation process. There is no need to dry and crush the raw materials before granulation, and the spherical particles can be processed directly by the ingredients, which can save a lot of energy. Its characteristic is that the produced particles are spherical. The content of organic matter can be as high as 100%, realizing the granulation of pure organic matter. Utilizing the feature that organic particles can grow up inlaid with each other under certain action, no binder is needed when granulating. The granules are solid and can be sieved after granulation, reducing the energy consumption for drying. The organic matter after fermentation does not need to be dried, and the moisture content of the raw material can be 20%-40%.

Pan Type Fertilizer Pelletizing Machine

Furthermore, it is a disk pan granulator, which adopts an overall arc structure, and the granulation rate can reach more than 93%. The pelletizing tray is provided with three discharge ports, which is convenient for intermittent production operations, greatly reduces labor intensity and improves labor efficiency. The reducer and the motor adopt flexible leather transmission, which can start smoothly, reduce the impact force of the buffer, and increase the service life of the equipment. The bottom of the pelletizing disc is reinforced with multiple radiant steel plates, which is durable and never deformed. The thickened, heavier, and sturdy base design does not require anchor bolts to fix, and it runs smoothly. The main gear of the granulator adopts high frequency quenching, and the service life is doubled. The granulation face plate is lined with high-strength fiberglass, which is anti-corrosion and durable. This surface has the advantages of uniform granulation, high granulation rate, stable operation, sturdy and durable equipment, and long service life. It is an ideal equipment for users to choose.

The above is an explanation of the advantages of the organic fertilizer granulator. You need to understand it carefully. It is precisely because of these effects that the production of organic fertilizer is guaranteed and the quality of organic fertilizer is guaranteed. Everyone needs to know.

The organic fertilizer making equipment should be well maintained in the daily use, so as to extend the service life. Let’s look at the maintenance tips of the organic fertilizer pelletizer equipment.

Cow Manure Granulation Machine

• Keep the granulation work site clean. After each use of the organic fertilizer granulation equipment, the bottom should be removed to remove the granulation leaves and residual mortar inside and outside the granulation pot, and clean the mortar and debris scattered or splashed on the organic fertilizer equipment. , Wipe clean the exposed processing surface of the organic fertilizer granulator equipment, paint it with anti-rust paint, and put on the corresponding protective cover to prevent the second intrusion of dust.
• The organic fertilizer producing machine has no external refueling holes, and gears and worm gears are lubricated with special grease for the equipment. The upper gear and the lower gear should be added with triple butter once every season. When refueling, the cover of the dynamic gear box and the cover of the transmission gear can be opened respectively. Weihua oil should be dripped into the sliding surface of the supporting gear box and the hinged joint of the bracket frequently. The worm gear box and bearings have been filled with transmission grease before leaving the factory, but the gearbox machine should be cleaned after each year of use, and all protective lubricants should be replaced.

complete organic fertilizer production line

• Always pay attention to the operation of the organic fertilizer production machine, there should be no serious abnormal noise, and there should be no metal friction sound. If an abnormality is found, it should be stopped immediately and inspected. It can be used after troubleshooting. For the corresponding reason, the machine cannot be started. If there is metal friction sound, check the gap between the granulation pot and the granulation leaf of the organic fertilizer granulator equipment.
• When renewing the granulating pot or granulating leaves of the organic fertilizer pellet equipment, the working gap should be re-measured every time, and the adjustment should be made several times, and it can be used only after it meets the standards.
• If the organic fertilizer machine cannot be operated by pressing the program controller, check the power supply voltage, whether the power plug socket, connection plug socket, etc. are normal, and check the internal fault of the controller.