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semi wet material crusher used in powder fertilizer production line

Semi wet material crusher is a new type of high efficiency single rotor reversible crusher. It uses a high-speed rotating blade to crush fibers with good particle size and strong adaptability to material water content. It is especially suitable for making fermented waste powder or other materials with high water content. It has high efficiency, high energy efficiency and crushing effect.

The particle size can reach 20-50 mesh, which can meet the granulation requirements of general fertilizer granulator. The rotor structure of the equipment is novel, the design is reasonable, the operation is simple and the operation is stable. Completely solve the problem of organic matter crushing with high humidity (water content 25% – 50%), which is an environmentally applicable biotechnology promotion project.

Semi wet material crusher is widely used to crush glass, livestock manure, sludge, domestic waste, straw and other raw materials in the manufacturing process of urban domestic waste and organic fertilizer, and hard materials such as ceramics, bricks and gravel. Crush to achieve the effect of safe use.

The semi wet material crusher adopts two groups of rotors in series, so that the materials crushed by the upper rotor are immediately crushed again by the hammer head of the rapidly rotating lower rotor, so that the materials crushed by the upper rotor are immediately crushed. The materials in the inner cavity collide at high speed and smash each other to achieve hammer powder. The powder effect is discharged directly.

The characteristics of semi wet material crusher are mainly reflected in the following aspects:

1. The discharge particle size can be adjusted arbitrarily and is not affected by the wear of vulnerable parts.
2. With large output and low energy consumption, the power consumption can be saved by more than 40% under the same output. It is equivalent to combining two Hammer Crushers into one. The reasonable design combination is wet material crusher, and two sets of rotors are used in series.
3. The semi wet material crusher does not jam, has good concession, high safety factor, will not jam safely, will not affect production in rainy days, and will automatically clean the mud;

4. The hammer head has a long service life. The hammer head used on eight sides can greatly improve the utilization rate, reduce the use cost and reduce the maintenance time.
Semi wet material crusher is an ideal machine for biological fertilizer production and processing units to shorten the production process of organic fertilizer and compost, reduce equipment investment and save operation cost. As an advanced fertilizer mechanism manufacturer in China, we produce different types of fertilizer machines. Welcome to visit and buy.

More details, go to https://fertilizerplantequiment.com/product/semi-wet-material-crusher/

What a semi wet crusher do for your fertilizer?

Semi wet material crusher is suitable for crushing the mass after fermentation in the process of organic fertilizer production, and is one of the indispensable crushing equipment in the organic fertilizer production line. At the same time, it is widely used in chemical industry, building materials, mining industry and other industries.

The crusher adopts high strength crack resistant carbide chain plate, and the speed is synchronous during the crushing process. The design of feed and outlet is reasonable, the crushed material is uniform, and it is not easy to stick to the wall and easy to clhatean.

The semi wet material crusher is a single rotor. The main working parts are rotors with steel chains. One end of the chain is connected with the rotor, and the other end of the chain is equipped with a ring chain made of wear-resistant steel. Organic fertilizer crusher is a kind of counter attack crusher, which smashes the block by high speed rotating chain.

Semi wet material crusher always adheres to the high-efficiency development of technology and quality, continuously improves the technical level of the pulverizer, and promotes the market value of the whole equipment industry. The key to the quality of the semi wet material crusher is the quality of the hammer. Hammer head directly contact and impact material, which is most easy to wear.

Therefore, it is of great significance to select the hammer head of semi wet material crusher with good quality for its long-term use. The semi wet material crusher adopts titanium tungsten alloy hammer head. The production technology is based on the production of high manganese steel hammerheads for inlay casting improvement, which greatly improves the toughness and impact resistance of the high manganese steel hammerheads.

Semi wet material crusher plays an important role in shortening the process of organic fertilizer manufacturing and composting, reducing equipment investment and saving operation cost. This machine is an ideal machine for chemical fertilizer production and processing units.

More details, welcome go to https://www.fertilizer-plants.com/fertilizer-grinder/

How to fertilize plants with organic manure?

The effect of organic fertilizer was slow, and the effect of topdressing was not as obvious as that of base fertilizer before sowing or transplanting.

When is organic fertilizer usually applied? For greenhouse growers, organic fertilizer should be applied before soil sterilization.

To make fertilizer by your own from organic manure wastes, go to https://organicfertilizerplants.com/

(1) The organic fertilizer which is not completely decomposed will rot further after being treated in the closed shed.

Application time of organic fertilizer

(2) The pathogenic bacteria, diseases and insect pests and other harmful microorganisms in organic fertilizer are basically killed after high temperature and expansion treatment, and no longer do harm to crops.

large scale wheel type compost turning machine

large scale wheel type compost turning machine

(3) Expired microbial fertilizer and bio organic fertilizer should also be used before disinfection in the soil closed shed to prevent bacterial contamination of the soil after disinfection.

To recycle animal manure as raw materials for organic fertiizer production, go to https://organicfertilizerplants.com/animal-manure-compost-production/

How to apply organic fertilizer?

The main function of organic fertilizer is to improve the soil, so it should be combined with deep ploughing to make the soil and organic fertilizer completely mixed. It can also be combined with soil conditioner to improve soil environment, balance nutrition and increase soil aggregate structure.

In addition, the quality of organic fertilizer is also a factor affecting the raw materials, equipment and production line in the process of organic fertilizer production.

We are a fertilizer production machinery factory covering an area of about 13000 square meters. We have 30 high-quality talents and 70 professional workers. Since 2010, we have been providing OEM services to our customers. We have a strong technical force, high-quality staff and R & D, design, manufacturing team. We provide customers with process design, equipment manufacturing, installation and debugging, the whole one-stop service.

New developed compost machines in 2021

Twin screw turnover machine SX is a new type of high-yield organic fertilizer composting fermentation turnover machine in the organic fertilizer production line.

The double screw turnover machine can complete the deep turnover of organic fertilizer composting materials. Including livestock manure, sludge, sugar mill filter sludge, residue cake and straw scraps.

Large Scale Compost Turner

Large Scale Compost Turner

Twin screw turning machine is used for fermentation and dumping of organic waste. It is widely used in organic fertilizer plants, compound fertilizer plants, sludge waste plants, horticultural farms and BIS mushroom plants for fermentation and water removal.

Dumper is the core equipment of aerobic dynamic composting. As a new type of machinery, it is still unknown in the national product catalog, but it spreads rapidly in the series of fertilizer machinery and equipment.

It is the main product in the development trend of composting industry to replace handheld devices and handheld devices. Mobile phone for storing materials. It can be used in bio organic fertilizer production line and chicken manure organic fertilizer production line with high yield.

More detailed info, go to https://compostmachinery.com/

why do we produce bio organic fertilizer

Bio organic fertilizer production line is designed for the production of bio organic fertilizer. In the fertilizer manufacturing process of bio compost, different types and series of fertilizer equipment should be equipped to complete the production process. But why do we produce bio organic fertilizer?

Introduce biological fertilizer production line. In the production process of bio organic fertilizer, it will be equipped with chain crusher, horizontal mixer, flat mold granulator, drum screen machine and a series of fertilizer equipment.

Function of biological fertilizer:

1. Improve soil fertility. This is the main function of biological fertilizer. For example, all kinds of self generated, combined or symbiotic nitrogen fixation biological fertilizers can fix nitrogen in the air and increase the nitrogen content in the soil; A variety of microorganisms can decompose minerals such as phosphorus and potassium.

For example, silicate bacteria can decompose feldspar, potassium, mica and phosphate rock in soil, thus making insoluble phosphorus and potassium effective.

Assembly line, will be equipped with different types of machines to complete the production process.

2. Make and assist crops to absorb nutrients. Some bacterial fertilizers can not only increase the effective nutrients of soil, but also produce a variety of hormones and vitamins, thus promoting the growth of crops.

3. Enhance plant resistance. After inoculated with some biological fertilizers, they become the main bacteria in the rhizosphere of crops because of their massive reproduction in the roots. They can secrete antibiotics against fungi and bacteria, such as inhibiting the growth of hyperactive bacteria.

Bio fertilizer production

The use of fertilization equipment not only improves the work efficiency, but also saves more labor costs. In addition to the design of bio organic fertilizer production line, we also need to design organic fertilizer production line to produce organic fertilizer. More others design and use a series of fertilizer production process types to complete the production process.

Go to https://compostturnermachine.com/bio-composter-machine/ 

Organic Fertilizer Granulation Plant Equipment Configuration

What kind of organic fertilizer equipment must be equipped to produce granular organic fertilizer? First, the raw materials of organic fertilizer are fermented, and then they are crushed into powder by the organic fertilizer grinder, and then the powder is mixed by adding auxiliary materials in the organic fertilizer mixer, and then they are granulated and made into granules by the drum granulator.

The particles enter the dryer to reduce the moisture content of the particles to 10-20%, and then enter the cooler for cooling. After cooling, they enter the screening machine for screening, unqualified products are screened and transported by the return belt, the machine will re-enter the pulverizer for crushing, and the screened products can be directly packaged.

New Type Organic Fertilizer Production Line

New Type Organic Fertilizer Production Line

The production process of granular organic fertilizer production line and necessary organic fertilizer production equipment have the following equipment and functions:

1. Organic fertilizer fermentation throwing machine
Function: ferment and flip the material in the fermentation process;
2. Organic fertilizer crusher
Function: crushing and pulverizing high humidity materials and other raw materials in the production process;
3. Organic fertilizer mixer
Function: mixing all kinds of raw materials;
4. Organic fertilizer granulator
Function: granulating mixture; Easy to classify and pack.
5. Organic fertilizer dryer
Function: drying granular materials with humidity;
6. Organic fertilizer cooler
Function: cooling and drying materials quickly to improve production efficiency;
7. Organic fertilizer screening machine
Function: to screen and grade the finished fertilizer;
8. Organic fertilizer coating machine
Function: coating on the outer coating of the particles to effectively prevent fertilizer caking;
9. Automatic weighing and packing machine
Automatic weighing and packing machine
Function: quantitative packaging and finished product packaging

Price for chicken manure composting

The construction scale of equipment configuration of organic composting production line is generally 100000 to 100000 tons per year. Local resources, market capacity and market coverage should be considered comprehensively. The cost of organic composting plants ranges from tens of thousands to hundreds of thousands.

The manufacturer of organic composting equipment will design the production line scheme according to the actual situation of customers, such as investigating the characteristics of raw materials, local soil conditions, planting structure, factory site conditions, automation requirements, etc.

New Type Organic Fertilizer Production Line

New Type Organic Fertilizer Production Line

The low configuration organic composting production line only needs fermentation equipment, pulverizer, mixer, granulator, screening machine and packaging machine. This is a basic configuration, according to the actual needs and requirements of customers to add equipment. Complete sets of equipment: fermentation equipment, grinder, mixer, granulator, dryer, cooler, screening machine, coating machine, packaging machine, belt conveyor and other equipment.

Technological process of organic composting of chicken manure

  • The first is fermentation and decomposition of raw materials such as livestock manure. The whole fermentation process will destroy the number of harmful bacteria inside. Killing bacteria is also a crucial step in the whole organic composting production line.
  • Secondly, organic compost crushing equipment and semi wet material crusher are used to decompose raw materials.
organic fertilizer large fermentation pot

organic fertilizer large fermentation pot

  •  Matching raw materials is one of the most important processes in organic compost production. The main purpose is to add appropriate auxiliary materials according to a certain proportion to improve the composting quality.
  • The preparation is evenly mixed and stirred, and then sent to the composting granulator for granulation, which is also an important aspect of the whole organic composting process.
Vertical Fertilizer Material Crushing Machines

Vertical Fertilizer Material Crushing Machines

  •  After the raw material is dried to obtain high temperature energy, the next step needs low temperature cooling. Since water cannot be used for cooling, a cooler is needed to separate the contact between material and water.
  • Screening is to screen unqualified granular compost. The screening device here has the advantage of simple operation.
  • Apply qualified products to increase the brightness and roundness of particles.
  •  Finished product packaging: package the coated particles, i.e. the finished product, in a ventilated place.

How to make bio fertilizer granules?

China is a big agricultural country, so it is urgent to promote the application of bio organic fertilizer. Need the help of organic fertilizer granulator. At present, the soil on the land uses inorganic fertilizer for a long time, which leads to soil densification and fertility reduction, especially soil acidification. The shortcomings are already obvious.

Good organic fertilizer equipment can help farmers produce more and better bio organic fertilizer. It is very important to help the soil restore the natural ecological balance, which is mainly reflected in the following aspects:

(1) With the help of inorganic fertilizer equipment, chicken manure can be cleaned and transported at any time. Fresh chicken manure is processed by a series of inorganic fertilizer consuming equipment, such as composter, semi wet material crusher, mixer, dryer, etc. The second is to completely kill all kinds of pathogens in chicken manure, eggs, grass seeds and so on.

New Type Organic Fertilizer Production Line

New Type Organic Fertilizer Production Line

The third is to remove the harmless substances in chicken manure, chicken residual drugs and avian influenza virus. In this way, the maximum increase in air purification and environmental, human, animal damage and loss.

(2) Faeces and faeces that are beneficial to human health are high in sulfur and ammonia, which can breed mosquitoes, flies and spread various diseases. After the disposal of inorganic fertilizer consumption equipment, it plays a corresponding preventive role in human life and well-being.

(3) As the export indexes of agricultural products exceed the standard, which indirectly affects the export of foreign agricultural products in China, the urgent task is to consume high-quality agricultural products and enhance the competitiveness in the international market.
(4) Increase the income of farmers and solve the employment problem of rich labor force. The inorganic fertilizer consumed by organic fertilizer equipment has changed the quality of agricultural products, improved the yield, brought higher income to farmers, solved part of the unemployment problem in China, and slowed down the pace of farmers’ becoming rich and wealthy.

China constantly advocates green food, pollution-free food and inorganic food, and advocates green environmental protection. The emergence of inorganic fertilizer consumption equipment provides a fundamental guarantee for such food in China, and also makes the use of inorganic fertilizer more and more widely. It is a health and well-being disease in China. Rapid development has made great contributions.

Production process of organic fertilizer:

In the organic fertilizer production line, different organic fertilizer granulators will be equipped. Organic fertilizer production line is different from NPK production process. Fertilizer mixers and fertilizer crushers handle raw materials. We can use chain crushers and horizontal mixers to process organic materials. In order to produce organic fertilizer granulator, fertilizer granulator must be equipped in the process of fertilizer manufacturing.

Bio organic fertilizer production line:

There, in the bio organic fertilizer production line, we can use the fertilizer granulator to complete the granulation process. We can design different types of fertilizer granulator, and we can choose the appropriate type of fertilizer granulator to complete the granulation process. More detailed info, welcome go to https://www.fertilizer-plants.com/bio-fertilizer-manufacturing/

Turnkey solutions on rabbit manure composting

Rabbit manure is a kind of high quality organic fertilizer. According to statistics, adult rabbits can accumulate about 100 kg a year, while 10 adult rabbits have manure equivalent to the fertilizer amount of a pig. The contents of nitrogen, phosphorus and clock in rabbit feces were higher than that of other livestock.

According to the experiment, the nitrogen content in poultry feces is about 77 times of cow manure, 3.8 times of pig manure, 3.3 times of sheep feces, 1.5 times of chicken manure, and 7.7 times of that of cow manure. The content of potassium is 4 times of cow manure, twice of pig manure, 2.7 times of sheep manure and 1.6 times of chicken manure.

Rabbit feces, urine, urea, potassium and phosphorus in the atmosphere can be used fresh, and can be absorbed and utilized by plants. However, undigested organic matter (such as protein) in feces can be absorbed and transformed into ammonium plants after fermentation. So what is rabbit manure granulator? How much is the production line of rabbit manure organic fertilizer?

The equipment needed for the production line of granular rabbit manure organic fertilizer is: turnover machine forklift feeder New Type Vertical Pulverizer drum sieve separator dynamic batching machine double axis continuous mixer organic fertilizer granulator shot blasting machine dryer cooling machine coating machine particle packing machine.

New Type Organic Fertilizer Production Line

New Type Organic Fertilizer Production Line

Due to different equipment configuration scheme, different production line process design and different production requirements, the capital required for rabbit manure organic fertilizer production line will also be different. The specific equipment quotation depends on the actual configuration.

However, it can be confirmed that the configuration is more scientific, more reasonable and more suitable for actual production. The cost-effective investment in equipment price will be more effective. If you want to know more about the production line of rabbit manure organic fertilizer, or you want to know and buy a complete set of production equipment. Please contact us.

Simple composting turning equipment

Organic fertilizer equipment is essential in NPK fertilizer production line. The series of fertilizer machines can use simple composting machine to ferment raw materials, which will be equipped with fermentation composting machine. Then, fertilizer crusher, fertilizer mixer and fertilizer crusher will be equipped to deal with the raw materials. We can use chain crusher and horizontal mixer to deal with organic raw materials. Next, in the production of organic fertilizer granulator, it must be equipped with fertilizer granulator in the manure fertilizer production process.

Zhengzhou SX Heavy Industry Technology Co., Ltd. provides you with the best organic fertilizer machinery solutions and the most favorable prices. The production of organic fertilizer mainly includes organic fertilizer granulating machine, organic fertilizer mixer, drying and cooling equipment, etc. The equipment of organic fertilizer granulation mainly includes a pair of double roller granulator, drum granulator, organic fertilizer two in one granulator and fast.

Double Rolloer Granulator for NPK Compound Fertilizer Plant

Detailed info on compound fertilizer production

Compound fertilizer is the main development direction of chemical industry. In the process of fertilizer production, different types and series of fertilizer equipment can be used to complete the production process of compound fertilizer.

Compound fertilizer gives full play to the role of original fertilizer and overcomes the shortcomings of some original fertilizers. First of all, compound fertilizer will develop to high concentration, which will increase the concentration of compound fertilizer and the content of effective nutrients in compound fertilizer.

Pan Granulation Compound Fertilizer Production Line

Pan Granulation Compound Fertilizer Production Line

Compound fertilizer will develop in this direction. It refers to the differences of climate, soil, crops or characteristics in different regions, as well as the role of R & D and production of fertilizer to achieve optimal allocation of resources according to the actual needs of different regions.

Compound fertilizer equipment from sx FPL can produce fertilizer according to formula, avoiding the situation that the fertilizer raw materials used in different areas are the same but not suitable for the needs of different areas, resulting in waste of resources. There are certain requirements for the production formula of compound fertilizer equipment.

Double Rolloer Granulator for NPK Compound Fertilizer Plant

Double Rolloer Granulator for NPK Compound Fertilizer Plant

The quality of chemical fertilizer is the key factor affecting the growth of crops, and its performance is reliable. Professional fertilizer equipment can ensure the quality of compound fertilizer. Disc granulation production line for compound fertilizer production, drum granulation production line equipment can be called organic fertilizer.

Chemical fertilizer production line can be made into organic fertilizer production line. It is suitable for large-scale pelletizing line with low concentration and free of charge. The fertilizer equipment has the advantages of simple structure, easy maintenance, high granulation rate and wide range of raw materials. It is the best choice for compound fertilizer production.

In the production process of NPK fertilizer, it is more efficient to use different types and series of automatic fertilizer equipment to complete the production process.

Although nitrogen, phosphorus, potassium and compound fertilizer are used, sometimes compound fertilizer is mixed with organic fertilizer produced by organic fertilizer production line. Soil and water increase the growth of plants. More details info, go to https://fertilizerplantequiment.com/compound-fertilizer-production-line/