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The construction scale of general organic fertilizer production line configuration is generally 5000 tons-100,000 tons per year. It is necessary to comprehensively consider local resources, market capacity, and market coverage.

What is the cost of fertilizer production equipment?

The equipment investment scale and product selection plan of the manure organic fertilizer production line need to be formulated according to the following conditions: raw material resource characteristics, local soil conditions, local planting structure and main crop varieties, and comprehensive consideration of local resources, market capacity, and market coverage radius. Generally, small new factories can produce 10,000 tons (1.5-2.5 tons/hour), 20,000 tons (2.5-3.5 tons/hour), and 30,000 tons (4.5-6 tons/hour) per year. Medium-sized factories are producing 3- 50,000 tons, large factories are producing 50,000-100,000 tons per year. The investment scale and the design of the production line plan need to be formulated according to the characteristics of raw material resources, local soil conditions, local planting structure and main crop varieties, factory site conditions, and the degree of automation of production.

What configurations of the organic fertilizer production line can I buy?

The manure organic fertilizer production line has three configurations: high, medium and low. Large fertilizer plants must adopt a complete set of production configurations, and the appearance and nutrient content of the finished products can meet the market requirements, and they have a greater advantage in the promotion of finished organic fertilizers. The low-to-medium configuration organic fertilizer production line is suitable for small and medium-sized fertilizer factories. The sales scope of finished organic fertilizer is limited to nearby areas. Some processes in the organic fertilizer production process need to be completed manually.

How do I select the fertilizer machines according to the amount of raw materials?

If the daily production of animal manure exceeds 5 cubic meters, and the maximum amount does not exceed 10 cubic meters, you can purchase simple facilities, mainly mobile turning  machines (turning machines), shredders and other facilities, and the cost of investment facilities needs 15,000 to 45,000 USB. Yuan. If the daily production of livestock and poultry manure exceeds 10 cubic meters, more equipment is recommended. Generally, an investment of 45,000 to 90,000 USB is required, and a complete set of equipment may cost more than $150,000.

What production site is suitable for my organic fertilizer production plant?

Generally, planning principles of site selection: close to raw materials, convenient site transportation, good infrastructure, try to use the original buildings, reduce the scale of investment, increase the efficiency of capital use, and give full play to the demonstration function of the project. Stay away from residential areas and choose down vents; adapt measures to local conditions, arrange compactly, and make use of abandoned land as much as possible: separate living areas from the factory site and maintain environmental sanitation.

In order to make organic fertilizer and compound fertilizer form spherical granular fertilizer, it is necessary to use organic fertilizer rounding machine to make the appearance of particles look round and smooth. So, what is an organic fertilizer pelletizer?

How does it work? Now let Zhengzhou SX Fertilizer Plants heavy industry introduce it to you.

What is organic fertilizer particle polishing machine?

Organic fertilizer shot blasting machine is commonly used in the manufacturing process of organic fertilizer. A rounding device is installed behind the fertilizer granulator, so that the cylindrical particles of organic fertilizer and compound fertilizer can be made into balls with high work efficiency. It has high particle strength and beautiful appearance. Therefore, the organic fertilizer shot blasting machine is an indispensable machine for making spherical organic fertilizer particles.

Performance characteristics

1. In the past, making spherical organic fertilizer was very difficult and required a lot of money. Now with the organic fertilizer throwing machine, the output of organic fertilizer can be increased.

2. When the organic fertilizer shot blasting machine produces organic fertilizer particles, the materials are rounded and then discharged from the discharge port, so that the produced organic fertilizer particles have the same size and beautiful appearance. Round and smooth.

3. When making organic fertilizer granules, the operation is very simple. You need to read the manual carefully.

4. It has strong adaptability to the environment, saves cost and improves efficiency when making organic fertilizer particles.

Working principle

The device of organic fertilizer polisher machine is very simple, which is composed of two or more throwing cylinders. Therefore, after the materials are placed in a circle, they can be discharged from the discharge port. The particle size of the produced organic fertilizer is also the same, forming a sphere and high yield. The organic fertilizer throwing machine rounds the particles made of organic fertilizer and compound fertilizer according to the needs of animals.

According to the above introduction, I believe you have a certain understanding of what is an organic fertilizer spreader. It can be freely matched with new organic fertilizer granulator, flat mold granulator and double mold granulator. We are one of the leading fertilizer machine manufacturers in China. We produce all types of machines in the fertilizer manufacturing process. You can inquire freely.

Semi wet material crusher is a new type of high efficiency single rotor reversible crusher. It uses a high-speed rotating blade to crush fibers with good particle size and strong adaptability to material water content. It is especially suitable for making fermented waste powder or other materials with high water content. It has high efficiency, high energy efficiency and crushing effect.

The particle size can reach 20-50 mesh, which can meet the granulation requirements of general fertilizer granulator. The rotor structure of the equipment is novel, the design is reasonable, the operation is simple and the operation is stable. Completely solve the problem of organic matter crushing with high humidity (water content 25% – 50%), which is an environmentally applicable biotechnology promotion project.

Semi wet material crusher is widely used to crush glass, livestock manure, sludge, domestic waste, straw and other raw materials in the manufacturing process of urban domestic waste and organic fertilizer, and hard materials such as ceramics, bricks and gravel. Crush to achieve the effect of safe use.

The semi wet material crusher adopts two groups of rotors in series, so that the materials crushed by the upper rotor are immediately crushed again by the hammer head of the rapidly rotating lower rotor, so that the materials crushed by the upper rotor are immediately crushed. The materials in the inner cavity collide at high speed and smash each other to achieve hammer powder. The powder effect is discharged directly.

The characteristics of semi wet material crusher are mainly reflected in the following aspects:

1. The discharge particle size can be adjusted arbitrarily and is not affected by the wear of vulnerable parts.
2. With large output and low energy consumption, the power consumption can be saved by more than 40% under the same output. It is equivalent to combining two Hammer Crushers into one. The reasonable design combination is wet material crusher, and two sets of rotors are used in series.
3. The semi wet material crusher does not jam, has good concession, high safety factor, will not jam safely, will not affect production in rainy days, and will automatically clean the mud;

4. The hammer head has a long service life. The hammer head used on eight sides can greatly improve the utilization rate, reduce the use cost and reduce the maintenance time.
Semi wet material crusher is an ideal machine for biological fertilizer production and processing units to shorten the production process of organic fertilizer and compost, reduce equipment investment and save operation cost. As an advanced fertilizer mechanism manufacturer in China, we produce different types of fertilizer machines. Welcome to visit and buy.

More details, go to https://fertilizerplantequiment.com/product/semi-wet-material-crusher/

Semi wet material crusher is suitable for crushing the mass after fermentation in the process of organic fertilizer production, and is one of the indispensable crushing equipment in the organic fertilizer production line. At the same time, it is widely used in chemical industry, building materials, mining industry and other industries.

The crusher adopts high strength crack resistant carbide chain plate, and the speed is synchronous during the crushing process. The design of feed and outlet is reasonable, the crushed material is uniform, and it is not easy to stick to the wall and easy to clhatean.

The semi wet material crusher is a single rotor. The main working parts are rotors with steel chains. One end of the chain is connected with the rotor, and the other end of the chain is equipped with a ring chain made of wear-resistant steel. Organic fertilizer crusher is a kind of counter attack crusher, which smashes the block by high speed rotating chain.

Semi wet material crusher always adheres to the high-efficiency development of technology and quality, continuously improves the technical level of the pulverizer, and promotes the market value of the whole equipment industry. The key to the quality of the semi wet material crusher is the quality of the hammer. Hammer head directly contact and impact material, which is most easy to wear.

Therefore, it is of great significance to select the hammer head of semi wet material crusher with good quality for its long-term use. The semi wet material crusher adopts titanium tungsten alloy hammer head. The production technology is based on the production of high manganese steel hammerheads for inlay casting improvement, which greatly improves the toughness and impact resistance of the high manganese steel hammerheads.

Semi wet material crusher plays an important role in shortening the process of organic fertilizer manufacturing and composting, reducing equipment investment and saving operation cost. This machine is an ideal machine for chemical fertilizer production and processing units.

More details, welcome go to https://www.fertilizer-plants.com/fertilizer-grinder/

The effect of organic fertilizer was slow, and the effect of topdressing was not as obvious as that of base fertilizer before sowing or transplanting.

When is organic fertilizer usually applied? For greenhouse growers, organic fertilizer should be applied before soil sterilization.

To make fertilizer by your own from organic manure wastes, go to https://organicfertilizerplants.com/

(1) The organic fertilizer which is not completely decomposed will rot further after being treated in the closed shed.

Application time of organic fertilizer

(2) The pathogenic bacteria, diseases and insect pests and other harmful microorganisms in organic fertilizer are basically killed after high temperature and expansion treatment, and no longer do harm to crops.

large scale wheel type compost turning machine

(3) Expired microbial fertilizer and bio organic fertilizer should also be used before disinfection in the soil closed shed to prevent bacterial contamination of the soil after disinfection.

To recycle animal manure as raw materials for organic fertiizer production, go to https://organicfertilizerplants.com/animal-manure-compost-production/

How to apply organic fertilizer?

The main function of organic fertilizer is to improve the soil, so it should be combined with deep ploughing to make the soil and organic fertilizer completely mixed. It can also be combined with soil conditioner to improve soil environment, balance nutrition and increase soil aggregate structure.

In addition, the quality of organic fertilizer is also a factor affecting the raw materials, equipment and production line in the process of organic fertilizer production.

We are a fertilizer production machinery factory covering an area of about 13000 square meters. We have 30 high-quality talents and 70 professional workers. Since 2010, we have been providing OEM services to our customers. We have a strong technical force, high-quality staff and R & D, design, manufacturing team. We provide customers with process design, equipment manufacturing, installation and debugging, the whole one-stop service.

The third process is the granulation process of granular NPK fertilizer production line. In this process, the rotary drum granulator is an important equipment with a production capacity of 5-20 T / h.

Drum granulator is a kind of molding machine which can make material into specific shape. It is one of the key equipment of NPK compound fertilizer production line, suitable for cold and hot granulation and batch production of high and low concentration compound fertilizer. The main working mode is wet granulation.

Pelletizing process fertilizer production line

The rotary drum plays an important role in the granulation process of the world-class 50 million T / a NPK compound fertilizer production line.

More detailed info, go to https://fertilizergranulatormanufacturer.com/npk-compound-fertilizer-granulation-equipment/

1. Improve soil fertility. After applying organic fertilizer to soil, organic matter can effectively improve soil physical and chemical properties and biological characteristics, solidify soil, enhance soil fertility and buffer capacity, and create good soil conditions for crop growth.

2. Increase production and improve quality. Organic fertilizer is rich in organic matter and a variety of nutrients, providing nutrients for crops. The decomposition of organic fertilizer can provide energy and nutrients for soil microbial activities, promote microbial activities, accelerate the decomposition of organic matter, and produce active substances, which can promote crop growth and improve the quality of agricultural products.

3. Improve fertilizer utilization rate. Organic fertilizer contains many kinds of nutrients, but its relative content is low and its release is slow. However, chemical fertilizer has high nutrient content, less composition and fast release. The organic acids decomposed by organic matter can also promote the dissolution of mineral nutrients in soil and fertilizer. Organic fertilizer and chemical fertilizer promote each other, which is conducive to crop absorption and improve fertilizer utilization rate. Want to make your own organic fertilizer? Go to https://organicfertilizermachines.com/

The processing technology of livestock manure organic compost production line is a kind of multifunctional organic compost with livestock manure, municipal solid waste, crop straw, agricultural and sideline products and food processing organic waste as raw materials.

Fermenting bacteria agents for rapid deodorization, decomposition and dehydration, and then through mixing and granulation, organic compost is collectively referred to as organic compost.

Our company’s composting granulators include disc granulator, drum granulator, roller granulator, two in one granulator, flat mold granulator and ring mold granulator.

How to choose granulating equipment for organic composting production line?

According to the particle shape of organic compost, the composting granulator was selected. Organic composting production line can be made into: spherical particles, cylindrical, flat spherical. Due to different particle shape, the granulator equipment used is also different.

The materials produced by disc granulator, rotary granulator and two in one granulator are spherical; The organic compost produced by roller granulator is flat and spherical, the organic compost produced by plate granulator and annular membrane granulator is cylindrical, and so on. There are many kinds of granulators for you to choose from.
According to the output of organic compost, compost granulator was selected. Users can choose different models according to their own production needs. For example, the annual output of thousands of tons or tons generated in one hour can determine the size of granulating equipment.

What kind of organic fertilizer equipment must be equipped to produce granular organic fertilizer? First, the raw materials of organic fertilizer are fermented, and then they are crushed into powder by the organic fertilizer grinder, and then the powder is mixed by adding auxiliary materials in the organic fertilizer mixer, and then they are granulated and made into granules by the drum granulator.

The particles enter the dryer to reduce the moisture content of the particles to 10-20%, and then enter the cooler for cooling. After cooling, they enter the screening machine for screening, unqualified products are screened and transported by the return belt, the machine will re-enter the pulverizer for crushing, and the screened products can be directly packaged.

New Type Organic Fertilizer Production Line

The production process of granular organic fertilizer production line and necessary organic fertilizer production equipment have the following equipment and functions:

1. Organic fertilizer fermentation throwing machine
Function: ferment and flip the material in the fermentation process;
2. Organic fertilizer crusher
Function: crushing and pulverizing high humidity materials and other raw materials in the production process;
3. Organic fertilizer mixer
Function: mixing all kinds of raw materials;
4. Organic fertilizer granulator
Function: granulating mixture; Easy to classify and pack.
5. Organic fertilizer dryer
Function: drying granular materials with humidity;
6. Organic fertilizer cooler
Function: cooling and drying materials quickly to improve production efficiency;
7. Organic fertilizer screening machine
Function: to screen and grade the finished fertilizer;
8. Organic fertilizer coating machine
Function: coating on the outer coating of the particles to effectively prevent fertilizer caking;
9. Automatic weighing and packing machine
Automatic weighing and packing machine
Function: quantitative packaging and finished product packaging

The construction scale of equipment configuration of organic composting production line is generally 100000 to 100000 tons per year. Local resources, market capacity and market coverage should be considered comprehensively. The cost of organic composting plants ranges from tens of thousands to hundreds of thousands.

The manufacturer of organic composting equipment will design the production line scheme according to the actual situation of customers, such as investigating the characteristics of raw materials, local soil conditions, planting structure, factory site conditions, automation requirements, etc.

New Type Organic Fertilizer Production Line

The low configuration organic composting production line only needs fermentation equipment, pulverizer, mixer, granulator, screening machine and packaging machine. This is a basic configuration, according to the actual needs and requirements of customers to add equipment. Complete sets of equipment: fermentation equipment, grinder, mixer, granulator, dryer, cooler, screening machine, coating machine, packaging machine, belt conveyor and other equipment.

Technological process of organic composting of chicken manure

• The first is fermentation and decomposition of raw materials such as livestock manure. The whole fermentation process will destroy the number of harmful bacteria inside. Killing bacteria is also a crucial step in the whole organic composting production line.
• Secondly, organic compost crushing equipment and semi wet material crusher are used to decompose raw materials.

organic fertilizer large fermentation pot

•  Matching raw materials is one of the most important processes in organic compost production. The main purpose is to add appropriate auxiliary materials according to a certain proportion to improve the composting quality.
• The preparation is evenly mixed and stirred, and then sent to the composting granulator for granulation, which is also an important aspect of the whole organic composting process.

Vertical Fertilizer Material Crushing Machines

•  After the raw material is dried to obtain high temperature energy, the next step needs low temperature cooling. Since water cannot be used for cooling, a cooler is needed to separate the contact between material and water.
• Screening is to screen unqualified granular compost. The screening device here has the advantage of simple operation.
• Apply qualified products to increase the brightness and roundness of particles.
•  Finished product packaging: package the coated particles, i.e. the finished product, in a ventilated place.