My Blog

My WordPress Blog

Category Archive : Compound Fertilizer Granulator

Belt conveyors for fertilizer pfoduction

As a professional fertilizer mechanism manufacturer in China, we produce various equipment, dumper, granulator, mixer, etc. for fertilizer plant. These are the main processes of chemical fertilizer production, but how is the transportation between machines? Yes, it depends on the belt conveyor, which is a necessary part of the production line.
We have a variety of belt conveyors, here we introduce belt conveyors and mobile conveyors.

With regard to belt conveyors, it can be used for horizontal and inclined transport. It is widely used in modern factories, such as coal, chemical industry, building materials, grain and other industries. Belt conveyor has the advantages of large volume, simple structure, convenient maintenance, low cost and strong universality. Continuous or intermittent movement of conveyor belts is used to transport powdery and granular goods. It is fast in operation, stable in operation and low in noise, and can be transported up and down.

NPK Drum Granulation Line

NPK Drum Granulation Line

Mobile belt conveyor is mainly used in places where loading and unloading places often change, such as fertilizer plant, coal yard, mine, warehouse, construction site, sand and stone yard, farm, etc. Short distance transportation, loading and unloading of materials or bulk materials with a single weight less than 100kg. It is a kind of continuous loading and unloading equipment with high efficiency and good maneuverability. It is light, beautiful and flexible. The rotary device is an electric drum, and equipped with tire wheels, which is convenient to move. The tilt angle and height are adjustable.

So you can see that the biggest difference between the two belt conveyors is that one is fixed, the other is detachable. Usually, the customer chooses the fixed one for transportation, the detachable one for packaging, or if you can pack only by manpower.

NPK compound fertilizer contents

Potassium dihydrogen phosphate

Potassium dihydrogen phosphate is a kind of high concentration phosphorus potassium binary compound fertilizer, pure white or grayish white crystal, nutrient is 0-52-34, small hygroscopicity, good physical properties, soluble in water, water solution ph3-4, expensive.

Potassium dihydrogen phosphate is suitable for seed soaking, seed dressing and topdressing. The soaking concentration was 0.2% and the soaking time was 12 hours. Soybean and wheat were soaked in 30kg and 50kg solution, respectively. Seed dressing is usually sprayed with 1% concentration and seed mixed on the same day. The spraying concentration was 0.2% – 0.5%, and 50kg-75kg solution was used every 667m2. Choose to spray the leaves on the ground on a sunny afternoon without dripping. Wheat at jointing booting stage and cotton before and after flowering were sprayed three times. Spraying 0.5% potassium dihydrogen phosphate solution during fruit expansion and coloring has a good effect on improving product quality.

Go here to find more solutions.

Potassium nitrate is usually called pyronitrate. It is recrystallized from sodium nitrate and potassium chloride or extracted from nitroso. Its molecular formula is KNO3. It contains 13% N and 46% K2O. Pure potassium nitrate is white crystal, crude product is slightly yellow, hygroscopic, soluble in water, chemical neutral, physiological neutral fertilizer. It is easy to explode at high temperature and belongs to flammable and explosive substances.

It is suitable for dry land, generally 5-10 kg / 667 m2. It has a good effect on potato, tobacco, beet, grape, sweet potato and other crops that prefer potassium rather than chlorine frost. It has a good response in legume crops. If it is used for other crops, it should be combined with element nitrogen fertilizer to improve fertilizer efficiency. Potassium nitrate can also be used as root topdressing, and the suitable concentration is 0.6% – 1%. In arid areas, it can also be applied with organic fertilizer, the dosage is about 10kg / 667m2.
As the N: K2O ratio of potassium nitrate is 1:3.5, the content of potassium is higher, so the calculation of fertilizer should be based on the content of potassium.

NPK compound fertilizer application tips

NPK compound fertilizer contains two or more kinds of macroelements, which can provide rich nutrition for the growth and development of soil and plants. What should be paid attention to when applying NPK compound fertilizer?

There are different concentrations of compound fertilizer, we should pay attention to choose the appropriate concentration. At present, most compound fertilizers are distributed according to the average nutrient status of soil types and the proportion of fertilizer required by crops in a certain area. There are high, medium and low concentration compound fertilizers on the market.

How to make npk compound fertilizer granules? Go to https://fertilizerplantequiment.com/compound-fertilizer-production-line/

Generally, the low concentration of total nutrients is between 25% ~ 30%, the medium concentration is between 30% ~ 40%, and the high concentration is more than 40%. And crops. Generally speaking, high concentration compound fertilizer is used for economic crops with good quality, less residue and high utilization rate. The concentration of compound fertilizer is high. Avoid direct contact between seeds and fertilizer. The nutrient content of compound fertilizer is high. If the seeds or seedling roots are directly contacted, the emergence of seedlings will be affected, and even the roots will be burnt. When sowing, seeds should be mixed with acupoints, and compound fertilizer should be applied in strips with an interval of 5-10 cm.

NPK Drum Granulation Line

NPK Drum Granulation Line

Matters needing attention in application of NPK compound fertilizer

It is necessary to pay attention to the nutrient composition of compound fertilizer with different proportion of raw materials. Different brands and concentrations of compound fertilizer use different raw materials, which should be selected and used according to the types of soil and crops. The compound fertilizer containing nitrate is not suitable for leaf vegetables and paddy fields. It is not suitable to use compound fertilizer containing ammonium ion, potassium chloride or chloride ion in saline alkali soil, potassium sulfate in crops or saline alkali soil, and potassium sulfate in paddy field and acid soil, otherwise it will reduce fertility and even poison crops.

The compound fertilizer containing two or more kinds of large elements is easy to volatilize or lose with the rain, and the phosphorus and potassium are fixed by the soil, especially the mobility of phosphorus in the soil is small, and it is not easy to be absorbed. The crop root system is on the surface, which is not conducive to deep root system. The drought condition in the fertilizer can not be dissolved, and it is worse in the development, so the compound fertilizer should go deep into the soil.

Find machines to make your own fertilizer? Go to https://fertilizerplantequiment.com/

How to make fertilizer granules at large scale with drum granulators?

If you would like to purchase materials for a large fertilization granulation plant, you need to get all of the components for a large fertilizer granulation plant. It is actually throughout the drum this process can happen. There are many different components that every come together for this specific process. If you wish to get the largest facility available, you need to choose between many of the top models that are now available. This is an overview of how the rotary drum granulator works, in addition to where you may get a large scale fertilizer granulation plant to your business.

Rotary Drum Granulato for npk fertilizer pelleting

Rotary Drum Granulato for npk fertilizer pelleting

How Exactly Does A Rotary Drum Granulator Work?

These drums work through the procedure of rotation, going for a fine powder or material, and binding it together into something larger. This will likely create articles or granules which may be then sold to companies that need them. The rate from the drum, its size, as well as its overall capacity can bring about just how much material can be created. If you are searching to the largest one available, you may have to purchase this from a larger business that also sells fertilizer granulation plants.

Exactly What Is A Fertilizer Granulation Plant?

This is a plant that was designed to produce fertilizer through the granulation process. Effectively, it takes what can be fertilizer, and through placing it inside a Rotary drum granulator, will create pallets that may be sprinkled onto crops. Since the pellets decompose, this material will probably be sent into the soil so long as the crops receive consistent watering. If this sounds like done regularly, it is entirely possible that farmers to discover a better yield in crop production as long as they can produce high caliber fertilizer pellets which you can use inside their business.

NPK Drum Granulation Line

NPK Drum Granulation Line

Where To Get The Greatest Handiest Rotary Drum Granulator

The greatest ones tend to be sold just by a number of companies. That’s because only some of them could have the technology required to produce them in high quantities. Likewise, people who are made by these companies may also be the most efficient at producing the most effective granulated fertilizer. When you have this put in place, you are able to produce your personal fertilizer which can help you save money when you are fertilizing your crops. Soon you may have the capacity to not simply make fertilizer on your own also for other companies that will get the left over pellets that you simply produce.

It is essential for any individual by using a large farming business to have their own Rotary drum granulator. These are meant to assist the largest scale fertilizer granulation plants. It is crucial which you obtain this coming from a business that has been in the industry for decades. They are implementing by far the most pertinent technology which will help produce pellets of all various sizes that you can use for fertilizer. When you have set everything up, it will be quite simple to produce the fertilizer that you will personally need. Anything above this amount could be sold to businesses in the highest possible price point. However, even if the process, you will be likely going to enable them to save a lot of cash when fertilizing their crops. More detailed info, go to https://fertilizerplantequiment.com/

Work Principle of Roller Extrision Granulator

The roller extrusion granulator plays a crucial role in compound fertilizer granulation factory. It can also make organic fertilizers pellets cheaply and affordably. The device can be used to produce compound fertilizers of high, medium, and low concentration. The reason most people have embraced this is due to from the properties that make it unique.

Some of these properties include being able to consume low energy, its reasonable design, and compact structure. It offers also adopted the advanced technology, which increases its efficiency in fertilizer granulation. The machine has additionally adopted the eugenic formula without drying as well as produces fertilizer utilizing the room temperature. It  employs renewable energy which is necessary for sustainability.

Double Roller Fertilizer Extrusion Granulator

The appliance may be divided into two parts, the part that is responsible for granulation as well as the part that accounts for extrusion. The goal of extrusion is to make certain that the air involving the particles is squeezed over to allow enough distance for interaction forces to do something.  In the extrusion process, the dry materials are condensed into hard materials under pressure. This process utilizes the intermolecular principle.

Following the dry materials are already converted into hard and caky deposits, another process that follows may be the granulation which transforms the caky material into granules. This is accomplished utilizing the rollers. The space found involving the rollers is generally adjustable to ensure that the usage of materials can also reach 87%.

The advantage of the roller extrusion granulator is that it can operate under normal temperature and still yield an increased granulation ratio.The device alone does an excellent job when it comes to fertilizer granulation. However, you have the choice to compose other fertilizer making machines, to generate a full production line with continuous working capacity.

More Info: https://fertilizerplantequiment.com/