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Category Archive : Chicken Manure Fertilizer Factory

Fertilizer Machine for Organic Fertilizer Granulation

The granulator granulates better quality particles, users can external vacuum cleaner, meet the requirements of environmental protection.
This new two in one organic fertilizer granulator is used in the 200 t / D organic fertilizer combination granulation production line with a production capacity of 1-20 T / h.

Pan Granulation Compound Fertilizer Production Line

Pan Granulation Compound Fertilizer Production Line

It is a two in one granulator for organic fertilizer and compound fertilizer, so it is also used in the 200 t / D compound fertilizer combination granulation production line.

Its working powder is 42.6 to 80 kW, easy to clean the inner wall of the shell. Working principle: the material first enters the first granulation section from the uniform feeding section, and then is prepared for granulation through the high-speed adjustable mixing knife, and then pushed to the second granulation section.

Granulation material in the secondary granulation section, through the internal mixed teeth secondary granulation and outer cylinder forming, to achieve the purpose of granulation, so that the particles have better quality assurance.

We have designed the suction and discharge ports in the silo, users can connect the vacuum cleaner to meet the environmental emission requirements. We also designed the nozzles for observation doors and spray pipes. Users can spray liquid into the particles in the roller according to the particle size requirements.

More details, welcome go to https://fertilizergranulatormanufacturer.com/

Detailed Technical Info on Compost Turner Machine

In the complete set of equipment required for biological fertilizer production, fermentation stacker has gradually become a convenient tool to replace labor and forklift to deliver materials, and is the mainstream product of composting development trend with important influence.

According to the characteristics of organic fertilizer dumper, the characteristics used in composting production are: when making fertilizer, the dumper needs to adjust the carbon nitrogen ratio, pH and water content of raw materials, and some auxiliary materials must be added. add to. Depending on the lathe, the main raw materials and various auxiliary materials which are roughly stacked together in proportion can be evenly mixed to achieve the ideal granulating effect suitable for the granulator.

In the traditional stacker operation, the raw material particles are fully contacted and mixed with the air, and a large amount of fresh air can be cultivated in the stacker, which helps the aerobic microorganisms to produce spontaneous combustion fermentation heat and increase the stacking temperature.

When the temperature is high, adding fresh air to the reactor can reduce the temperature of the chimney. It forms the shape of high temperature exchange, and all kinds of beneficial microorganisms develop and reproduce in the appropriate temperature range.

The stacker system can process the material into small lumps, make the dense material pile loose and elastic, and form the appropriate porosity to promote the entry of oxygen.
After proper moisture fermentation, the moisture content of organic fertilizer is less than 40%. In the fermentation process, the biochemical reaction will produce new water, and the consumption of raw materials by microorganisms will gradually release water as carrier.

Therefore, in the process of fertilizer production, the water content is reduced in time. In addition to the evaporation caused by heat conduction, the raw materials are shifted from the stacker to form a forced water vapor distribution.

Our new organic fertilizer manufacturing equipment includes transverse device, walking device and stacking steering device. The stacking turning device consists of two reducers fixed on the frame, which are connected to the corresponding reducers through couplings and fixed with spiral blades. The utility model has the characteristics of improving the fermentation rate, rapidly decomposing the compost, preventing the generation of peculiar smell, and shortening the fermentation time.

eIt is usually applied to: farm, fertilizer fermentation, fertilizer factory, brewery, food factory and sugar factory fermentation of raw materials in fermentation waste fermentation and sugar residue crushing.

why do we produce bio organic fertilizer

Bio organic fertilizer production line is designed for the production of bio organic fertilizer. In the fertilizer manufacturing process of bio compost, different types and series of fertilizer equipment should be equipped to complete the production process. But why do we produce bio organic fertilizer?

Introduce biological fertilizer production line. In the production process of bio organic fertilizer, it will be equipped with chain crusher, horizontal mixer, flat mold granulator, drum screen machine and a series of fertilizer equipment.

Function of biological fertilizer:

1. Improve soil fertility. This is the main function of biological fertilizer. For example, all kinds of self generated, combined or symbiotic nitrogen fixation biological fertilizers can fix nitrogen in the air and increase the nitrogen content in the soil; A variety of microorganisms can decompose minerals such as phosphorus and potassium.

For example, silicate bacteria can decompose feldspar, potassium, mica and phosphate rock in soil, thus making insoluble phosphorus and potassium effective.

Assembly line, will be equipped with different types of machines to complete the production process.

2. Make and assist crops to absorb nutrients. Some bacterial fertilizers can not only increase the effective nutrients of soil, but also produce a variety of hormones and vitamins, thus promoting the growth of crops.

3. Enhance plant resistance. After inoculated with some biological fertilizers, they become the main bacteria in the rhizosphere of crops because of their massive reproduction in the roots. They can secrete antibiotics against fungi and bacteria, such as inhibiting the growth of hyperactive bacteria.

Bio fertilizer production

The use of fertilization equipment not only improves the work efficiency, but also saves more labor costs. In addition to the design of bio organic fertilizer production line, we also need to design organic fertilizer production line to produce organic fertilizer. More others design and use a series of fertilizer production process types to complete the production process.

Go to https://compostturnermachine.com/bio-composter-machine/ 

Complete sets of machines for bio fertilizer production line

Bio organic compost production line is a kind of compost which has the function of both microbial compost and organic compost. It is composed of specific functional microorganisms and organic matter, mainly used to remove plant residues (such as livestock manure, crop straw, etc.) After harmless treatment and decomposition.

The production method and operation process of bio organic compost are as follows:

  1. The first step in the production process of bio organic compost: the total dosage of selected strains is 0.2% – 0.5%.
  2. Production process of bio organic compost: preparation and requirements of raw and auxiliary materials:
  3. Main ingredients: fruit residue, dry bagasse, edible fungus residue, distiller’s grains, sugar residue, vinegar residue, starch residue, cassava residue, citric acid residue, soy sauce residue, monosodium glutamate residue, powder residue, bean curd residue, drug residue, oil residue, oil cake, bran, cottonseed meal, moldy feed, sludge, brewery’s residue, slaughterhouse residue, Ho water (s water), Leftover food, human and animal manure and other materials.

How to turn theses machines into bio composts, go to https://compostturnermachine.com/bio-composter-machine/

  1. Auxiliary materials: all kinds of crop straws, leaves and weeds, melons and vines, straw, pine hull, peanut hull, sawdust, rice husk powder, rice bran, etc. can be dried, crushed and made into high carbon.
  2. The proportion of main materials and auxiliary materials is 5:1-3:1.
  3. The production process of bio organic compost production line is divided into three steps: the water content should be controlled at 60-65%, and the water can only come out by hand holding materials in groups. Bacteria, main materials and auxiliary materials should be mixed evenly. The ambient temperature should be higher than 15 ℃. The stacking area of materials shall not be less than 4 square meters, the width shall be 1.5-2 meters, the height shall be 0.6 meters, and the length shall not be limited.
  4. The production process of bio organic compost is divided into four steps: composting should be turned at 50 ℃ once a day. If the chimney temperature exceeds 65 ℃, it will be overturned again. The temperature will be controlled below 70 ℃. The temperature of composting will be lower, the material will be loose, the material will not have the original smell, and there will be a little ammonia smell. White hyphae are produced in the pile and decompose.

Price for chicken manure composting

The construction scale of equipment configuration of organic composting production line is generally 100000 to 100000 tons per year. Local resources, market capacity and market coverage should be considered comprehensively. The cost of organic composting plants ranges from tens of thousands to hundreds of thousands.

The manufacturer of organic composting equipment will design the production line scheme according to the actual situation of customers, such as investigating the characteristics of raw materials, local soil conditions, planting structure, factory site conditions, automation requirements, etc.

New Type Organic Fertilizer Production Line

New Type Organic Fertilizer Production Line

The low configuration organic composting production line only needs fermentation equipment, pulverizer, mixer, granulator, screening machine and packaging machine. This is a basic configuration, according to the actual needs and requirements of customers to add equipment. Complete sets of equipment: fermentation equipment, grinder, mixer, granulator, dryer, cooler, screening machine, coating machine, packaging machine, belt conveyor and other equipment.

Technological process of organic composting of chicken manure

  • The first is fermentation and decomposition of raw materials such as livestock manure. The whole fermentation process will destroy the number of harmful bacteria inside. Killing bacteria is also a crucial step in the whole organic composting production line.
  • Secondly, organic compost crushing equipment and semi wet material crusher are used to decompose raw materials.
organic fertilizer large fermentation pot

organic fertilizer large fermentation pot

  •  Matching raw materials is one of the most important processes in organic compost production. The main purpose is to add appropriate auxiliary materials according to a certain proportion to improve the composting quality.
  • The preparation is evenly mixed and stirred, and then sent to the composting granulator for granulation, which is also an important aspect of the whole organic composting process.
Vertical Fertilizer Material Crushing Machines

Vertical Fertilizer Material Crushing Machines

  •  After the raw material is dried to obtain high temperature energy, the next step needs low temperature cooling. Since water cannot be used for cooling, a cooler is needed to separate the contact between material and water.
  • Screening is to screen unqualified granular compost. The screening device here has the advantage of simple operation.
  • Apply qualified products to increase the brightness and roundness of particles.
  •  Finished product packaging: package the coated particles, i.e. the finished product, in a ventilated place.

Disk Granulator Used for Making Chicken Manure Fertilizer

Delivering the organic fertilizer utilizing the chicken manure as crude material can create higher organic fertilizer granules, and the compost machines are intended for delivering organic fertilizer can be high proficient and higher yield. It is first to age the crude material prior to delivering utilizing aging manure turner machine. Composting is the fundamental standard for assembling excellent fertilizers. It is indivisible from treating the soil and maturing to guarantee the impact of chicken manure.

Composting aging is a methods for fertilizing the soil organic issue in enormous quantities. Before applying chicken manure, the oxygen consuming microorganisms compost are quickly spread in a high-impact environment, and the qualities of maturation advance the disintegration process by the warmth produced by decompostion. The fertilizing the soil aging innovation is utilized to adequately dispense with parasitic eggs and pathogenic microbes in chicken manure, which are horrible for crop growth, and guarantee more complete vigorous deterioration of chicken manure.

New large plate granulation creation line is planned by the compost machine manufacturers. What machines are prepared in the manure fabricating processes? The line is intended for delivering the organic fertilizer granules, and the yield can reach to the 3 ton each day. It is furnished with the circle granulator.

At the point when we produce the fertilizer granules, we need to blending the crude material, so in the line,the level blender machine is equipped. Then placed them into the primary screener machine to screen the huge crude material and afterward put the remainder of crude material into the circle granulator, which is planned a sort of fertilizer granules machine for creating the organic fertilizer granules and compound fertilizer granules.

To make the fertilizer granules. When wrapping up granulating,using the dryer machine and cooler machine to dry the dampness till the prerequisite of the organic fertilizer granules.The put them into the second compost screener machine to screen the 4-5 mm fertilizer granules. And the quality fertilizer granules go into the pressing machine to be packed, and the inquality fertilizer granules should be placed into the chain smasher machine to be squash and made granulator once more.

Get free inquiry: https://fertilizerplantequiment.com/

Chicken Dung Composting Project For Sale

With the improvement of manure granulation hardware, numerous things that individuals believe are trash or contamination sources can be judiciously used and transformed into squander. Today we need to discuss chicken manure compost. Lately, the overwhelming advancement of the hydroponics business has carried incredible changes to individuals’ lives, and numerous issues have emerged with it.

All things considered, the chicken compost created each day can’t be dealt with. Particularly in summer,chicken fertilizer causes ecological contamination, yet additionally makes individuals intolerable. Thusly, the introduction of compost hardware is the ideal answer for the issue of chicken fertilizer.

Chicken compost is a generally excellent organic manure containing unadulterated nitrogen, phosphorus (P2O5) and potassium (K2O) of about 1.63%, 1.54%, and 0.85%. Chicken manure must be completely deteriorated before application. Our manure gear turning machine can tackle this issue impeccably.

It can pass the parasites and eggs in the chicken manure compost, just as some irresistible microbes through the decaying. The cycle is inactivated. Since chicken compost creates high temperatures during the way toward deteriorating, it is anything but difficult to cause nitrogen misfortune. In this manner, it is smarter to add water in a fitting sum prior to adding it, and adding 5% of superphosphate.

The primary substance in chicken compost is organic issue, and the organic manure handled by the compost gear builds the organic issue content in the dirt after application. Organic issue can improve the physical, compound and organic properties of the dirt, mature the dirt, and prepare the dirt.

The use of chicken manure manure increments numerous organic colloids, yet additionally deteriorates numerous organic substances into organic colloids by the activity of microorganisms, which incredibly builds the dirt adsorption surface and delivers numerous sticky substances, which make the dirt particles solidify and get steady. The agglomerate structure upgrades the dirt’s capacity to hold water, hold compost and breath, and direct soil temperature. Accordingly, compost creation gear is vital and adds to the advancement of human development.

If you want to get more information about chicken dung composting, welcome to contact us. https://fertilizerplantequiment.com/

 

How to Set up a Chicken Dung Fertilizer Making Factory?

Small organic manure production lines can be directly established without much money. Some chicken farms can directly build small organic fertilizer production lines on their own farms. In this way, livestock manure can complete decomposition to produce organic fertilizer.

With the continuous improvement of people’s awareness of food quality, the use of organic fertilizer is increasing, which has brought unprecedented opportunities to organic fertilizer production enterprises. The equipment of organic fertilizer production line makes livestock manure into organic fertilizer, which effectively realizes the recycling of waste, reduces environmental pollution and greatly saves resources.

Small scale organic fertilizer production line is designed for users who are just starting the business. Considering that some users are worried about the high price of organic fertilizer equipment due to the lack of economic capital, but the manure of their own farms has no place to deal with, which pollutes the environment and has a bad smell. Therefore, Shunxin has designed a set of small-scale chicken manure organic fertilizer production line, which has the advantages of less investment, quick return effect, and no need to worry about the sales (self use or local sales). The whole set of fertilizer production line is about 15000 dollars. The low cost investment not only solves the problem of environmental pollution, but also increases the income.

The equipment of small chicken manure organic fertilizer production line includes: organic fertilizer compost mahines, semi wet material crusher, disc mixer (optional for adding auxiliary materials), drum screening machine, belt conveyor (belt length depends on the site), and automatic packaging machine.

According to the above organic fertilizer production line equipment process, and the proportion of production technology formula, you can produce high-quality chicken manure organic fertilizer and obtain good economic benefits.