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Many customers have asked me before, what processes do organic fertilizer equipment go through in the production? Today, I will answer in unison.

Nine processes and equipment in the production of organic fertilizer equipment:

1. Pulverize

The raw materials are preliminarily decomposed by materials crushing equipment.

2. Dry

The moisture in the material (generally refers to moisture or other volatile liquid components) is vaporized and escaped by heating to obtain a solid material with a specified moisture content. The purpose of drying is for the needs of material use or further processing.

3. Cool down

The material obtains high temperature through the drying process, and then needs to be cooled. Because water cannot be used for cooling, cooling equipment is required to isolate the contact between the material and water.

4. Ingredients

Ingredient is a critical step in fertilizer production. Its main function is to add appropriate ingredients in proportion to improve the quality of fertilizers.

5. Sieve

Screening is to screen out impurities and fertilizers with poor quality. The drum type screening equipment here has the advantages of high efficiency and easy operation.

6. Granulation

The mixed material is made into the required granules, especially for materials with high viscosity.

7. Mix and stir

The material of the stirring vessel should meet the requirements of the organic fertilizer production process, such as pressure resistance, temperature resistance, medium corrosion resistance, and product cleanliness. Due to the different materials, the manufacturing process and structure of the stirring vessel are also different, so it can be divided into steel stirring equipment, glass-lined stirring equipment and lining stirring equipment.

8. Lift Conveyor

Conveying is for transporting the finished fertilizer to a higher location for convenient storage.

9. Quantitative packaging

Packaging is the last link in fertilizer equipment. In order to protect the product during the circulation process, facilitate storage and transportation, and promote sales, it is the general name of the containers, materials and auxiliary materials used according to certain technical methods; Operational activities in which certain technical methods are applied in the process of using containers, materials and auxiliary materials.

This technology uses biological fermentation technology to rapidly ferment livestock and poultry manure, human excrement, and crop straw to achieve the effects of heating, deodorization, and harmlessness, and to make organic fertilizer, which not only achieves waste recycling, but also reduces the cost of waste. The production investment cost of farmers. The above is all the introduction of the nine organic fertilizer production processes, if you want to know more, please contact our manufacturer.

Quantitative feeder

Also known as automatic feeders, silo scales, etc., the common ones are belt feeders, screw feeders, and disc feeders.

In the processing stage of organic fertilizer, it is necessary to use a forklift to mix the fermentation materials into the silo of the belt-type silo scale (feeder). The fermented product is uniformly sent to the chain mill through the feeder, and then processed step by step. In this way, there is no need to manually add raw materials to the next processing equipment through a shovel, thereby increasing the degree of automation.

loader type feeder

Blending machine

Generally divided into flat-mouth mixing (pre-mixing) machine and horizontal mixer.

In the production of organic fertilizer, bio-organic fertilizer, and organic-inorganic compound fertilizer, sometimes after the fermentation, in order to improve the quality of the fertilizer, fertilizers that meet the relevant standards are made according to relevant standards, and sometimes it is necessary to add compound functional microorganisms, inorganic fertilizers or other fertilizers. additive. This equipment plays a role in mixing uniformity. Production capacity: 1.0~ 10.0 tons/hour; power: 4.0~ 18.5 kilowatts.

double shafts mixing machine

Crusher

Crush the organic materials that have undergone pre-fermentation, or crush the organic materials that have been screened by a sieving machine. The crusher is divided into vertical chain type crusher, semi-wet material crusher (a hammer type crusher), horizontal chain type crusher, etc., especially the vertical chain type crusher and semi-wet material crusher. Its production capacity-generally 1.0 ~ 5.0 tons / hour; the fineness of crushed organic fertilizer is ≤ 3 mm (above 85%); power: 7 ~ 45 kilowatts. According to the size of the power and the size of the crushing inner diameter, there are many models.

straw crusher

Screening machine

The drum screening machine is a commonly used equipment in the production of organic fertilizers, biological fertilizers, and compound fertilizers. It is mainly used for powders of semi-finished products, finished products and returned materials. It can also realize the classification of finished products, so that the finished products can be evenly classified. The most common ones are drum screens, and some manufacturers use sliding screens and vibrating screens. Its functions are:

• Fermented materials without sieving powder
• Separation of crushed fermented materials
• Separation of powdered organic materials after compounding
• Separation of granulated organic fertilizers .

The production capacity is generally 1.0 ~ 6.0 tons/hour; the power of the screening machine in the production of organic fertilizer is generally 3.0 ~ 7.0 kilowatts.

Rotary Screening Machine for screening unqualified pellets

Belt conveyor

Participating in the conveying and processing of organic fertilizers in the production process, a group production line often requires multiple conveyors. Production capacity: 1.0~10.0 tons/hour; power: 1.5~15 kilowatts; belt width: 0.3~1.5 meters. The belt conveyor in the production of organic fertilizers is generally about 0.6 meters wide, and the power is generally 3.0 kilowatts. The minimum length is 8 meters.

FPC produces these auxiliary fertilizer equipment with different types and models. You can visit our official website for specific consultation. https://www.fertilizerplantcost.com/