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Organic fertilizers are now playing an increasingly important role in the agricultural field, gradually replacing chemical fertilizers to provide nutrients for crop growth. In the process of producing organic fertilizers, organic fertilizer turning equipment is one of the indispensable equipment in the production line, which plays an important role in turning the materials over. Throwing treatment plays an important role in promoting the fermentation and decomposing of materials. Nowadays, the organic fertilizer equipment manufacturers on the market are mixed, and the quality is uneven, so how to choose the most suitable organic fertilizer turning equipment? Today, FPC organic fertilizer composting turner manufacturer will take you to find out.

Self Propelled Windrow Compost Turner For Sale

First, choose organic fertilizer turning equipment according to the annual organic fertilizer output. Different types of organic fertilizer turning equipment are suitable for organic fertilizer manufacturers of different scales. Therefore, before purchasing equipment, you must first understand your annual organic fertilizer output, the quantity and moisture content of raw materials, etc. Only with a full understanding of these issues, it will be easier to do when purchasing organic fertilizer compost turning equipment.

Second, it is necessary to understand the types of organic fertilizer turning equipment. Now organic fertilizer turning machines are mainly divided into trough type and self-propelled turning machines, because the trough type composting turner machine needs to be constructed manually before operation, and due to The structure of the trough dump truck is special, and the oxygen supply is not as good as that of the self-propelled dumper. Therefore, most organic fertilizer manufacturers prefer to purchase the self-propelled dumper. In fact, the trough turner also has advantages. It will save more land than the self-propelled turner. It can be installed with an organic fertilizer granulation production line to achieve continuous production.

Wheel type Compost Turner for Large Scale Composting

The self-propelled turning equipment adopts the design of four-wheel walking system, which is convenient and simple to operate. It can turn forward and backward. During the driving process, the whole vehicle rides on the pre-stacked long strip of fertilizer base, and uses the lower auger of the rack. The stirring knife flips, fluffs and moves the material, and after passing the car, it forms a new strip stack. The machine modification work needs to be carried out in open and outdoor venues that can be open-air, or in the greenhouse in the production workshop for homework. The self-propelled pile turner is economical and practical, equipped with a cab, the rear shaft adopts a universal joint shaft, and the auger transmission method adopts double chains to realize the transmission. The equipment is durable and safe.

Moving type compost turning machie

After you have a full understanding of your own annual output and the types of organic fertilizer turning equipment, you can have a clear idea and a clearer purpose when choosing organic fertilizer equipment. When purchasing, it is best to choose products from regular manufacturers and look at the reputation of the manufacturers in the industry, so that the quality of the purchased equipment and after-sales service will be more guaranteed.

The process steps of using livestock manure to make round granular organic fertilizer:

Step 1: Fermentation is mature. Collect the liquid of livestock and poultry manure, mix it with straw, hay, etc. to control the water content of about 65%, and then transport it to the fermentation tank, sprinkle with aerobic fermentation bacteria, and use a hydraulic trough turning machine to fully mix it and let it In the fermentation process, a pile turning machine is used to turn the material into a pile and cool down during the fermentation process.

crawler type compost turner machine

Step 2: Material crushing. The materials decomposed through high temperature are processed by organic fertilizer crusher equipment. The organic fertilizer wet material crusher is a professional crushing equipment for crushing high humidity and multi-fiber materials. The high-speed rotating chain is used to crush the fiber with a good particle size.

semi wet material crusher details

Step 3: Mix and stir. Add trace elements, auxiliary materials, humic acid, clay, etc. to mix and stir. The vertical mixer has a fast mixing speed and good uniformity. It can mix and add 30% viscous materials with liquid. When working, there are two oppositely rotating blades and rotors that are stirred in the middle. The bottom opening door is adopted for fast unloading speed and less residual quantity.

mixng machine

Step 4: Forming and granulating. Use organic fertilizer disc granulator, organic fertilizer stirring teeth pelletizer or new type gear drum three-combination granulator to granulate the material.

Pig Manure Granulation Machine

Step 5: Tumble drying. The organic fertilizer dryer further removes water from the granulated particles to meet the standard requirements of organic fertilizer moisture content.

manure rotary dryer machine in organic fertilizer production line

Step 6: Drum cooling. Use a cooler to cool the dried granular material, which is helpful for the storage and quality of the granules.

Step 7: Screening and material return system. Due to the granular material output by the granulation molding system, the particle size has a certain difference, which needs to be sieved and classified. The selected drum screening machine requires low vibration, low noise, convenient screen change, and is equipped with a screen surface cleaning device.

Customized Fertilizer Screening Machine in ShunXin

Step 8: Particle coating equipment. The coating machine is composed of a screw conveyor, a stirring tank, an oil pump, a main engine, etc., with a powder coating or liquid coating process. It can effectively prevent the agglomeration of fertilizers. The main machine adopts polypropylene lining or acid-resistant stainless steel.

fertilizer granules coating machine

Step 9: Pack the equipment. The granular material is packaged and enters the finished product warehouse through the conveying equipment. Granular materials can be quantitatively weighed and packaged through automatic packaging scales.

single bucket powder fertilizer automatic packing machine

In the production of biological fertilizer, the first thing is to compost manure. Why do we use a dumper for manure composting? This is a problem that many friends who see the fermenter for the first time will encounter. The reason why there is such a doubt is that we have been using the traditional manure composting fermentation method for many years. Most of them see a pile of feces where they are not in the way, or dig a pit and put it in the pit. However, it is not known that this treatment method is difficult to achieve complete fermentation of feces, and the application of incomplete fermentation feces will cause great harm to crops.

The following is a summary of the reasons for using fermentation dumper in fecal composting in organic fertilizer production:

1. Help oxygen enter

It is often said that the method of ventilation and compost fermentation is aerobic fermentation. The aerobic fermentation process requires a lot of oxygen. After a period of natural fermentation, the oxygen in the pile will gradually decrease, making the fermentation speed slow down. With the car dumper, the oxygen in the compost can be fully ventilated during the car dumper.

large scale wheel type compost turning machine

2. Reduce the temperature

For traditional fertilizers, when the shovel is turned every other time, white smoke will be found. This white smoke is water vapor, which takes away heat during evaporation, so as to achieve the purpose of cooling. In the process of manure composting, reasonable temperature control is an important technical index. If the temperature is too high, it will kill the nutrients in the organic raw materials. Using the turnover machine, the accumulated compost can be evenly stirred inside and outside, so as to evaporate a large amount of water in the compost, so as to effectively control the temperature in the compost.

3. Promote the fermentation process

Beneficial fermentation bacteria are in uniform and full contact with fermentation materials to promote the fermentation process.

4. Greatly improve work efficiency

The normal manual stacking speed of 2 days can be turned over by using the trough throwing machine for more than two hours. Uniformity is much better than manual operation.
After a series of treatment, the feces can not only be completely fermented, but also the feces can be shortened from 2-3 months of traditional composting fermentation to only 15 days, which greatly improves the efficiency and treatment capacity of fecal fermentation and makes the original fecal waste into reusable and efficient organic fertilizer.

More details, welcome go to https://compostturnermachine.com/