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Take You to Understand the Use Characteristics and Precautions of the Organic Fertilizer Double-Die Granulator

Organic fertilizer double-die granulator is one of the production equipment for producing organic fertilizer at present. It is a fertilizer equipment carefully manufactured by technicians on the basis of advanced existing equipment and after years of improvement. This machine has sophisticated technology and is easy to operate. , and designed a variety of models of different models, which can meet various production and processing needs, so what are the characteristics of the organic fertilizer double-die granulator? What should be paid attention to in the process of use? Today, FPC organic fertilizer granulator manufacturer will take you to find out.

Double Rolloer Granulator for Sale in SX

First, the granular material processed by the organic fertilizer double-die granulator has a smooth surface and moderate hardness. During the processing, it can better maintain the internal nutrition of the material. It integrates a feeder, a mixer and a granulator. While feeding evenly, it can also carry out secondary fermentation of the material. The feeder is equipped with a governor, which adjusts the feeding amount according to the dry humidity of the material during production, so that the host is not easy to get stuck. The main machine integrates the ring die and the flat die, which is equivalent to the work of two granulators.

Second, the organic fertilizer double-die granulator has uniform particle composition and neat shape. The pore size of the particle size can be divided into 05, 06, 07, 08, etc., users can flexibly choose according to their own production needs.

Third, the mold, stirring and conveying blades of the double-die granulator are all made of corrosion-resistant stainless steel. Thereby effectively increasing the output and reducing the loss of equipment.

Double Roller Granulator in Manufacturing

The following is an introduction to the correct use of the double-die granulator:

  1. Fill the gearbox with 40# or 50# mechanical oil. If the temperature is low, add 70# or 90# gear oil before starting the machine;
  2. Install the granulator smoothly, adjust the steering is normal, check whether the screws between the various parts are loose, pay attention to the gap between the pressing spoke and the mold in the season, the gap between the roller and the template is 0.1-0.3 mm, so that the machine It can be used after it is in a no-composite state and starts normally. The starting sequence is: 1, start the granulator; 2, start the feeder; 3, feed and adjust the speed of the feeder.
  3. When the new double roller press machine is used for the first time, gradually add oily materials. The relay of chicken and duck is repeatedly squeezed to make the die hole lubricated and smooth, and then slowly add the materials to be processed and mixed for processing. If you feel that the resistance of the die hole is relatively large , When the output is low or no material is produced, the template can be repeatedly ground according to the method mentioned above, so that the die hole is lubricated and smooth before processing.
  4. In the process of material processing, if there are more refined fibers, about 5% of water should be added. If there are more refined fibers in the mixture, the amount of water added can be appropriately reduced. Water will evaporate during the extrusion process. When adding compound fertilizer, attention should be paid to the chemical reaction of the material and the degree of dryness and wetness.
  5. After the processing is completed, the feeder must be running at no load, and the host material cannot be accumulated. Pay attention to the minimum value of the current before it can be turned off. The correct sequence of shutdown is: stop feeding – close feeder – close granulator.

The above is the introduction of the use characteristics and correct use methods of the double-die granulator. You can refer to it. Only by mastering the scientific use method can ensure the high efficiency of production work and effectively prolong the service life of the equipment.

Organic Fertilizer Granulator Internal Structure and Maintenance Method

Organic fertilizer granulator internal structure

The roller extrusion fertilizer granulator machine is a kind of granulation equipment in the organic fertilizer equipment. Synchronized, opposite work.

The material is added from the feeding hopper, extruded by the rollers, demolded into balls, and passed through a pair of chains, sent to the crushing screen working room, screened and separated the finished particles, and then the returned material is mixed with the new material, and then granulated . With the continuous rotation of the motor and the continuous entry of materials, mass production can be realized.

Double Rolloer Granulator for Sale in SX

  1. The frame part of the roller extrusion granulator:

All the working bodies of the fertilizer press pelleting machine are all installed and fixed on the frame. The frame of the machine is made of medium carbon steel plate and channel steel welded. Through strict quality control and specific process requirements, the purpose of this machine is achieved. There are hoisting holes in the middle of the four corners of the rack for use in loading and unloading transportation.

  1. The transmission connection part of the fertilizer roller extrusion granulator:

The motor drives the pulley, the V-belt and the reducer to make the machine head work. In addition, the sprocket and the chain form the transmission chain and transmit it to the crushing and separation working part. Among them, the transmission reducer and the working part of the machine head are meshed with nylon pin couplings to transmit and drive.

Second, the maintenance of organic fertilizer granulator

The pressing wheel of the organic fertilizer granulator is divided into two types: flat pressing wheel and inclined pressing wheel. Whether it is a flat pressure roller or an inclined pressure roller, the key points of maintenance are reasonable oil injection, timely cleaning, and clearance adjustment. The rationality of the oil injection of the pressure roller of the organic fertilizer granulator determines the use of the pressure roller and the pressure roller bearing. Life. The oil filling of the pressure roller is mainly reflected in the selection of lubricating grease, the oil filling method and the order of oil filling time.

Double Roller Granulator in Manufacturing

Good lubricating grease, correct oil injection method and accurate oil injection time are the key to the maintenance of organic fertilizer roller press granulator press wheel. Since the organic fertilizer granulator press roller is in direct contact with the material, adhesion and penetration are inevitable. Once the material enters the press roller, it will cause excessive wear and increase the probability of damage. The damage of the pressure roller and the bearing of the pressure roller becomes an effective means.

Maintaining a proper clearance with the equipment in the stopped state during the production process can reduce the wear caused by friction. Different materials and different density requirements also require a reasonable and cost-effective clearance.

The above maintenance of the organic fertilizer granulator press wheel must be strictly followed in the practical application of the organic fertilizer granulator. In addition, effective maintenance measures can also enable the pressure roller of the organic fertilizer granulator to exert a higher use energy. Generally speaking, the flat pressure roller can be repaired and used, and the cost of the inclined surface pressure roller is slightly higher.