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In the complete set of equipment required for biological fertilizer production, fermentation stacker has gradually become a convenient tool to replace labor and forklift to deliver materials, and is the mainstream product of composting development trend with important influence.

According to the characteristics of organic fertilizer dumper, the characteristics used in composting production are: when making fertilizer, the dumper needs to adjust the carbon nitrogen ratio, pH and water content of raw materials, and some auxiliary materials must be added. add to. Depending on the lathe, the main raw materials and various auxiliary materials which are roughly stacked together in proportion can be evenly mixed to achieve the ideal granulating effect suitable for the granulator.

In the traditional stacker operation, the raw material particles are fully contacted and mixed with the air, and a large amount of fresh air can be cultivated in the stacker, which helps the aerobic microorganisms to produce spontaneous combustion fermentation heat and increase the stacking temperature.

When the temperature is high, adding fresh air to the reactor can reduce the temperature of the chimney. It forms the shape of high temperature exchange, and all kinds of beneficial microorganisms develop and reproduce in the appropriate temperature range.

The stacker system can process the material into small lumps, make the dense material pile loose and elastic, and form the appropriate porosity to promote the entry of oxygen.
After proper moisture fermentation, the moisture content of organic fertilizer is less than 40%. In the fermentation process, the biochemical reaction will produce new water, and the consumption of raw materials by microorganisms will gradually release water as carrier.

Therefore, in the process of fertilizer production, the water content is reduced in time. In addition to the evaporation caused by heat conduction, the raw materials are shifted from the stacker to form a forced water vapor distribution.

Our new organic fertilizer manufacturing equipment includes transverse device, walking device and stacking steering device. The stacking turning device consists of two reducers fixed on the frame, which are connected to the corresponding reducers through couplings and fixed with spiral blades. The utility model has the characteristics of improving the fermentation rate, rapidly decomposing the compost, preventing the generation of peculiar smell, and shortening the fermentation time.

eIt is usually applied to: farm, fertilizer fermentation, fertilizer factory, brewery, food factory and sugar factory fermentation of raw materials in fermentation waste fermentation and sugar residue crushing.

Bio organic fertilizer production line is designed for the production of bio organic fertilizer. In the fertilizer manufacturing process of bio compost, different types and series of fertilizer equipment should be equipped to complete the production process. But why do we produce bio organic fertilizer?

Introduce biological fertilizer production line. In the production process of bio organic fertilizer, it will be equipped with chain crusher, horizontal mixer, flat mold granulator, drum screen machine and a series of fertilizer equipment.

Function of biological fertilizer:

1. Improve soil fertility. This is the main function of biological fertilizer. For example, all kinds of self generated, combined or symbiotic nitrogen fixation biological fertilizers can fix nitrogen in the air and increase the nitrogen content in the soil; A variety of microorganisms can decompose minerals such as phosphorus and potassium.

For example, silicate bacteria can decompose feldspar, potassium, mica and phosphate rock in soil, thus making insoluble phosphorus and potassium effective.

Assembly line, will be equipped with different types of machines to complete the production process.

2. Make and assist crops to absorb nutrients. Some bacterial fertilizers can not only increase the effective nutrients of soil, but also produce a variety of hormones and vitamins, thus promoting the growth of crops.

3. Enhance plant resistance. After inoculated with some biological fertilizers, they become the main bacteria in the rhizosphere of crops because of their massive reproduction in the roots. They can secrete antibiotics against fungi and bacteria, such as inhibiting the growth of hyperactive bacteria.

Bio fertilizer production

The use of fertilization equipment not only improves the work efficiency, but also saves more labor costs. In addition to the design of bio organic fertilizer production line, we also need to design organic fertilizer production line to produce organic fertilizer. More others design and use a series of fertilizer production process types to complete the production process.

Go to https://compostturnermachine.com/bio-composter-machine/ 

What kind of organic fertilizer equipment must be equipped to produce granular organic fertilizer? First, the raw materials of organic fertilizer are fermented, and then they are crushed into powder by the organic fertilizer grinder, and then the powder is mixed by adding auxiliary materials in the organic fertilizer mixer, and then they are granulated and made into granules by the drum granulator.

The particles enter the dryer to reduce the moisture content of the particles to 10-20%, and then enter the cooler for cooling. After cooling, they enter the screening machine for screening, unqualified products are screened and transported by the return belt, the machine will re-enter the pulverizer for crushing, and the screened products can be directly packaged.

New Type Organic Fertilizer Production Line

The production process of granular organic fertilizer production line and necessary organic fertilizer production equipment have the following equipment and functions:

1. Organic fertilizer fermentation throwing machine
Function: ferment and flip the material in the fermentation process;
2. Organic fertilizer crusher
Function: crushing and pulverizing high humidity materials and other raw materials in the production process;
3. Organic fertilizer mixer
Function: mixing all kinds of raw materials;
4. Organic fertilizer granulator
Function: granulating mixture; Easy to classify and pack.
5. Organic fertilizer dryer
Function: drying granular materials with humidity;
6. Organic fertilizer cooler
Function: cooling and drying materials quickly to improve production efficiency;
7. Organic fertilizer screening machine
Function: to screen and grade the finished fertilizer;
8. Organic fertilizer coating machine
Function: coating on the outer coating of the particles to effectively prevent fertilizer caking;
9. Automatic weighing and packing machine
Automatic weighing and packing machine
Function: quantitative packaging and finished product packaging

The construction scale of equipment configuration of organic composting production line is generally 100000 to 100000 tons per year. Local resources, market capacity and market coverage should be considered comprehensively. The cost of organic composting plants ranges from tens of thousands to hundreds of thousands.

The manufacturer of organic composting equipment will design the production line scheme according to the actual situation of customers, such as investigating the characteristics of raw materials, local soil conditions, planting structure, factory site conditions, automation requirements, etc.

New Type Organic Fertilizer Production Line

The low configuration organic composting production line only needs fermentation equipment, pulverizer, mixer, granulator, screening machine and packaging machine. This is a basic configuration, according to the actual needs and requirements of customers to add equipment. Complete sets of equipment: fermentation equipment, grinder, mixer, granulator, dryer, cooler, screening machine, coating machine, packaging machine, belt conveyor and other equipment.

Technological process of organic composting of chicken manure

• The first is fermentation and decomposition of raw materials such as livestock manure. The whole fermentation process will destroy the number of harmful bacteria inside. Killing bacteria is also a crucial step in the whole organic composting production line.
• Secondly, organic compost crushing equipment and semi wet material crusher are used to decompose raw materials.

organic fertilizer large fermentation pot

•  Matching raw materials is one of the most important processes in organic compost production. The main purpose is to add appropriate auxiliary materials according to a certain proportion to improve the composting quality.
• The preparation is evenly mixed and stirred, and then sent to the composting granulator for granulation, which is also an important aspect of the whole organic composting process.

Vertical Fertilizer Material Crushing Machines

•  After the raw material is dried to obtain high temperature energy, the next step needs low temperature cooling. Since water cannot be used for cooling, a cooler is needed to separate the contact between material and water.
• Screening is to screen unqualified granular compost. The screening device here has the advantage of simple operation.
• Apply qualified products to increase the brightness and roundness of particles.
•  Finished product packaging: package the coated particles, i.e. the finished product, in a ventilated place.

China is a big agricultural country, so it is urgent to promote the application of bio organic fertilizer. Need the help of organic fertilizer granulator. At present, the soil on the land uses inorganic fertilizer for a long time, which leads to soil densification and fertility reduction, especially soil acidification. The shortcomings are already obvious.

Good organic fertilizer equipment can help farmers produce more and better bio organic fertilizer. It is very important to help the soil restore the natural ecological balance, which is mainly reflected in the following aspects:

(1) With the help of inorganic fertilizer equipment, chicken manure can be cleaned and transported at any time. Fresh chicken manure is processed by a series of inorganic fertilizer consuming equipment, such as composter, semi wet material crusher, mixer, dryer, etc. The second is to completely kill all kinds of pathogens in chicken manure, eggs, grass seeds and so on.

New Type Organic Fertilizer Production Line

The third is to remove the harmless substances in chicken manure, chicken residual drugs and avian influenza virus. In this way, the maximum increase in air purification and environmental, human, animal damage and loss.

(2) Faeces and faeces that are beneficial to human health are high in sulfur and ammonia, which can breed mosquitoes, flies and spread various diseases. After the disposal of inorganic fertilizer consumption equipment, it plays a corresponding preventive role in human life and well-being.

(3) As the export indexes of agricultural products exceed the standard, which indirectly affects the export of foreign agricultural products in China, the urgent task is to consume high-quality agricultural products and enhance the competitiveness in the international market.
(4) Increase the income of farmers and solve the employment problem of rich labor force. The inorganic fertilizer consumed by organic fertilizer equipment has changed the quality of agricultural products, improved the yield, brought higher income to farmers, solved part of the unemployment problem in China, and slowed down the pace of farmers’ becoming rich and wealthy.

China constantly advocates green food, pollution-free food and inorganic food, and advocates green environmental protection. The emergence of inorganic fertilizer consumption equipment provides a fundamental guarantee for such food in China, and also makes the use of inorganic fertilizer more and more widely. It is a health and well-being disease in China. Rapid development has made great contributions.

Production process of organic fertilizer:

In the organic fertilizer production line, different organic fertilizer granulators will be equipped. Organic fertilizer production line is different from NPK production process. Fertilizer mixers and fertilizer crushers handle raw materials. We can use chain crushers and horizontal mixers to process organic materials. In order to produce organic fertilizer granulator, fertilizer granulator must be equipped in the process of fertilizer manufacturing.

Bio organic fertilizer production line:

There, in the bio organic fertilizer production line, we can use the fertilizer granulator to complete the granulation process. We can design different types of fertilizer granulator, and we can choose the appropriate type of fertilizer granulator to complete the granulation process. More detailed info, welcome go to https://www.fertilizer-plants.com/bio-fertilizer-manufacturing/

The process of compost production in the production of biological compost.

(1) The mixture of strains based on microbial fermentation was prepared.

In order to produce bio organic compost, the fermentation substrate must be used as the strain. We use HM fermentation base here. In order to make more evenly contact with chicken manure, 10 kinds of beneficial microorganisms, such as nitrogen fixing bacteria, nitrogen fixing bacteria, potassium decomposing bacteria, phosphate decomposing bacteria, yeast, actinomycetes, Bacillus Giganticus and Bacillus subtilis, are more evenly contacted with chicken manure, and 100g HM fermentation base material is divided into five equal parts. Every 20 grams, about 1-1.6 kg wheat bran or soybean meal and soybean meal are added to each HM fermentation base Other auxiliary materials, which are well mixed, are called plants. In this way, each bacterial mixture can ferment about 200 kg of chicken manure.

organic fertilizer large fermentation pot

(2) Two manufacturing methods:

The production of bio organic compost used in livestock and poultry manure can be divided into static processing and dynamic processing.

Bio compost production line

1. static processing and manufacturing technology of bio organic compost:

Static treatment of bio organic compost is a kind of self-made bio organic compost produced by farmers in the field. The method is simple, easy to operate, and has less investment, which is suitable for small-scale professional farmers.

(1) Prepare chicken manure and accessories.

Choose an open space of about 30 square meters, flat ground, no water, and separate chicken manure from auxiliary materials.

In order to mix the mixture of strain and chicken manure evenly, we divided 1000 kg chicken manure into five equal parts. About 200 kg per serving.

Pan Granulation Compound Fertilizer Production Line

Generally, the grain or powder wheat bran, peanut shell powder and other main auxiliary materials, such as corn straw, cotton stalk, etc., must be cut into 5-10 cm long, too long will cause inconvenient mixing. The purpose of adding auxiliary materials is to regulate the water content and carbon nitrogen ratio of chicken manure and improve the permeability of fermentation materials.

(2) Fermentation platform construction.

After chicken manure and auxiliary materials are ready, fermentation platform shall be built according to the actual situation of environment and farmers.

When establishing fermentation platform, please select places with sufficient sunshine, flat, high terrain, avoiding opening of air outlets and easy to operate. First, some parallel ventilation ditches are excavated, with the width of 30 cm, depth of 30cm and width of ditch beam of 20cm. The branches, bamboo strips, straw and so on are spread on the ditch beam to form a fermenting platform with permeable bottom, which is convenient for ventilation and oxygen supply. Because the beneficial biota in HM fermentation base belongs to aerobic strain, the fermentation products can decay better only when there is enough oxygen.

After the fermentation platform is completed, we can continue to produce the bio organic compost which is still processed.

(3) Operation steps.

Evenly spread the mixture of the strain on the prepared chicken manure and mix well. During the mixing process, the moisture content of chicken manure should be adjusted to about 60%, namely holding several chicken manure in hand, holding tightly, and paying attention to the water between fingers, but not dripping water. Release your hand and gently touch to expand it. That’s enough water. If the water content is too high, add wheat bran, corn straw and other auxiliary materials to reduce the water content in chicken manure; if the water content is too low, add fresh chicken manure or sprinkle some water. Pile the mixed chicken manure on the fermentation platform.

The other four piles of chicken manure were treated in the same way, all piled together. At this time, the height is about 1-1.2m, the length and width are 1.5-2 meters, and the composting amount is generally 1.5 cubic meters.

(4) Management of fermentation process.

In the process of fermentation, temperature control is very important. If the temperature is too low, the mature standard cannot be met; if the temperature is too low, it cannot be reached. If the temperature is too high, the nutrients of compost are easy to lose. The temperature inside compost is from outside to within 30 cm. Therefore, the metal rod of thermometer used for measuring temperature must be longer than 30 cm. When measuring, it must be inserted into compost for more than 30 cm to accurately reflect the fermentation temperature of compost.

Fermentation temperature and time requirements:

After composting, chicken manure entered the first fermentation stage. It will automatically heat to above 55 ° C for 5 to 7 days, and then kill most parasite eggs and harmful bacteria to be harmless

Compound fertilizer is the main development direction of chemical industry. In the process of fertilizer production, different types and series of fertilizer equipment can be used to complete the production process of compound fertilizer.

Compound fertilizer gives full play to the role of original fertilizer and overcomes the shortcomings of some original fertilizers. First of all, compound fertilizer will develop to high concentration, which will increase the concentration of compound fertilizer and the content of effective nutrients in compound fertilizer.

Pan Granulation Compound Fertilizer Production Line

Compound fertilizer will develop in this direction. It refers to the differences of climate, soil, crops or characteristics in different regions, as well as the role of R & D and production of fertilizer to achieve optimal allocation of resources according to the actual needs of different regions.

Compound fertilizer equipment from sx FPL can produce fertilizer according to formula, avoiding the situation that the fertilizer raw materials used in different areas are the same but not suitable for the needs of different areas, resulting in waste of resources. There are certain requirements for the production formula of compound fertilizer equipment.

Double Rolloer Granulator for NPK Compound Fertilizer Plant

The quality of chemical fertilizer is the key factor affecting the growth of crops, and its performance is reliable. Professional fertilizer equipment can ensure the quality of compound fertilizer. Disc granulation production line for compound fertilizer production, drum granulation production line equipment can be called organic fertilizer.

Chemical fertilizer production line can be made into organic fertilizer production line. It is suitable for large-scale pelletizing line with low concentration and free of charge. The fertilizer equipment has the advantages of simple structure, easy maintenance, high granulation rate and wide range of raw materials. It is the best choice for compound fertilizer production.

In the production process of NPK fertilizer, it is more efficient to use different types and series of automatic fertilizer equipment to complete the production process.

Although nitrogen, phosphorus, potassium and compound fertilizer are used, sometimes compound fertilizer is mixed with organic fertilizer produced by organic fertilizer production line. Soil and water increase the growth of plants. More details info, go to https://fertilizerplantequiment.com/compound-fertilizer-production-line/

1. The technical characteristics of compound fertilizer granulator, the granulation rate is more than 90%, and the specification is incomplete, it can also enter the pulping machine again for secondary processing, and the cylinder power is small. The shell is made of wear-resistant steel, which effectively extends the service life of the equipment.

2. The reducer of the granulator drives the belt through the motor. There is a pinion on the shaft of the reducer, which coincides with the teeth on the outer gear ring of the machine body. The barrel and the reducer are close to each other, and the material is removed from the bin or hopper. The conveyor belt is sent to the end of the barrel, the material is made into small granular material in the barrel, and the material is discharged from the barrel. The outlets at the other end are together. Through the continuous operation of the machine, mass production can be realized.

3. Power saving support roller bracket is used for support. The support frame is made of high quality carbon steel, which can fully bear the weight of the cylinder. Considering the large friction between the cylinder and the supporting wheel, it is intentionally used in this part. On the one hand, more wear-resistant materials can improve the integrity and stability of the equipment.

4. The transmission device is an important part that provides the main movement for the machine. The ring gear on the cylinder is driven by the motor and reducer on the rack.

5. The shelf is made of special non deformable special channel steel, which is used for dry connection, making the transmission device of the machine more complete and stable. This is a special molding machine, which can be made by rolling materials by chemical reaction in a certain liquid. Under the action of the cylinder, through the rolling of the cylinder, the material and small particles are extruded to form a sphere.

Precautions for using granulator fertilizer:

1. Always pay attention to the temperature change of the fuselage. When touching the strip with clean hands, raise the temperature immediately. Until the silver bar touches your hand, this is normal.

2. When the bearing part of the reducer is burned or accompanied with noise, it should be shut down for repair in time and refuel.

3. When the bearing parts at both ends of the main engine bearing chamber are hot or noisy, please stop the machine maintenance and add butter. During normal operation, the bearing cavity is filled with grease every 5-6 days.

4. Pay attention to find out the operation rules of the machine; for example, if the temperature of the machine is high or low, the speed is fast or slow, it can be handled in time according to the situation.

5. When the fuselage is unstable, check whether the gap between the couplings is too tight, and adjust and loosen it in time.

The fertilizer containing one or more nutrient elements needed by crop growth is called unit fertilizer, such as nitrogen fertilizer, phosphate fertilizer, potassium fertilizer, minor major element fertilizer and trace element fertilizer; the fertilizer containing two or three of the three nutrient elements of nitrogen, phosphorus and potassium and the content of which can be indicated is called compound fertilizer or compound fertilizer Mixed fertilizer. The solubility of the effective components of chemical fertilizer in water is usually the standard to measure the effectiveness of chemical fertilizer.

The main raw materials of organic fertilizer are animal and plant wastes. The organic fertilizer produced by microbial fermentation eliminates toxic and harmful substances, and is rich in a large number of beneficial substances, a variety of organic acids, peptides and rich nutrients such as nitrogen, phosphorus, potassium, etc., which can not only provide comprehensive nutrition for crops, but also have longer fertilizer efficiency and can be more effective Increasing the content of soil organic matter can effectively improve the soil and promote the reproduction of microorganisms, which is the main component of green food production.

After a brief introduction, we can see the difference between the two fertilizers. The effect of chemical fertilizer is quick and direct, but long-term application will bring certain chemical reactions (acid-base, hardening, etc.) to our land. Organic fertilizer has comprehensive nutrients, long-term effect and can improve farmland. Due to the cost of organic fertilizer, there is no way to replace the application of chemical fertilizer, but the popularization of organic fertilizer is imperative.

The output of organic fertilizer has always been a problem, mainly due to the source of raw materials. The raw materials of organic fertilizer are generally from the surrounding areas of manufacturers, such as places with large-scale breeding enterprises. If the raw material is too far away from the manufacturer, it will increase a lot of transportation costs.

More Information: https://fertilizerplantequiment.com/