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Category Archive : Cow Manure Management

What Are the Advantages and Disadvantages of the Chain Plate Turning Machine? How to Install and Debug Chain-Plate Stacker Equipment?

The turning depth of the chain plate turning machine is 1.8-2 meters, and the turning depth of the general rake-tooth turning machine is 0.6-1.5 meters. The chain plate turning machine occupies a small area and is more efficient.

Equipment advantages of chain plate turning machine: this chain type turning pile mixer has the advantages of high crushing efficiency, uniform mixing, thorough pile turning, and long moving distance. New type chain plate compost turning machine has compact structure and advanced technology. It uses some beneficial microorganisms to promote the rapid decomposing of organic waste such as livestock and poultry manure. It adopts unique pond continuous aerobic fermentation technology to make organic waste. The materials are quickly decomposed, dewatered, sterilized, and deodorized to achieve the purpose of harmlessness, resource utilization and reduction treatment, low energy consumption, and stable product quality.

Installation and commissioning of chain plate type stacker machine.

  • After all the parts of the chain conveyor equipment are installed and assembled, we need to fix the conveyor chain plates in place to ensure that the legs, columns, and platforms of the conveyor are fixed with chemical anchors. This step is very important. The work is safer only when the equipment is relatively stable, so we must carry out this work well.
  • After the last step of the chain conveyor is completed, we should not slack, but also check all the bolts in general, do a thorough fixation to ensure that each screw is fixed. If there is a screw that we do not fasten well, it may cause safety hazards.
  • The axis of the chain conveyor, the drive roller and the reversing roller must be vertical to the vertical center line of the frame, otherwise it cannot rotate flexibly, so these three items must be checked clearly , This is also a very important one.
  • The chain conveyor should check the tension of the conveyor chain. If the tension to be checked, we need a set of data. The tension should be 1% to 1.5% of the captain. In the meantime, this is more appropriate. We need to keep this data well. If it is out of this range, we have to adjust it in time.
  • The chain conveyor has a rope pull switch to be installed on one side of the equipment, and a steel wire rope should be connected between the two switches, and the tightness can be adjusted by yourself.
  • There is also a switch on the chain conveyor, which is a deviation switch, which can be installed on both sides of the head and tail, and it is also installed in pairs. The specific position can be according to the instructions.

There many organic compost turner machine in FPC. Welcome to our  website for ideal fermentation machine. https://www.fertilizerplantcost.com/chain-plate-type-compost-turner/

 

Production of organic fertilizer from livestock manure

Animal manure is a kind of high quality organic fertilizer, known as the “king of organic fertilizer”. Manure has good long-term fertility, ventilation, drainage and water retention, and comprehensive nutrients. It not only contains nitrogen, phosphorus, zinc and other elements, but also contains iron, manganese, zinc, copper, magnesium and other trace elements and 18 kinds of amino acids. The content of organic matter and humus can reach about 30%. At the same time, there are about 100 million beneficial bacteria per gram. What’s more valuable is that they contain antagonistic microorganisms and unknown auxin. Through the role of probiotics, it can effectively inhibit the growth of pathogenic bacteria in soil and inhibit the occurrence of soil borne diseases. So how to use animal manure to produce organic fertilizer?

One is raw material fermentation

Firstly, the required materials are mixed, and tank aerobic fermentation process or strip composting fermentation can be used to make the materials soft. After fermentation and decomposition of raw materials, harmful microorganisms and insect eggs in raw materials can be killed in the high temperature stage of fermentation to prevent their adverse effects on the growth of animals. The quality of raw material fermentation is directly related to the yield of animals, so we must pay attention to it.

After the trampoline is finished, put the fermented materials on the trampoline and stack them about 20 cm high. Each square can raise 1-2 million animals, and feces and cockroaches can be collected every 10 days.

New Type Organic Fertilizer Production Line

New Type Organic Fertilizer Production Line

Collection of feces

Faeces are usually collected at the same time as animals are harvested. The collection of feces is mainly based on the characteristics of being afraid of the sun. First of all, put cockroaches and feces in a sunny place and keep drilling down, so that you can collect sputum layer by layer. The second is to use mechanical separation method to separate sputum, feces and mechanical separation method, and then collect sputum.

Animal manure fermentation

The fermentation tank is used for continuous fermentation of sputum, and feces are mixed with fermentation bacteria. The excrement in the tank is turned by the dumper once a day, and the fresh excrement is fed from the side of the tank, and the fermentation is completed. The material is sent out from the other end of the groove.

Fecal dryness

The moisture content of the harvested feces is about 40%. Generally, natural drying method and artificial drying method are used.

At this time, feces can be used directly. If you want to make more money, you can also use the organic fertilizer production equipment for further granulation and packaging of feces.

More details, go to https://manurefertilizermachine.com/

Organic Fertilizer Know How on Wiki

What are the factors affecting soil nutrient release?

High soil temperature, fast absorption of crops, high humidity.
What should be paid attention to in the application of controlled release fertilizer for wheat?

1. The formula of high nitrogen and high phosphorus was adopted;
2. Appropriate amount;
3. During the greening period, 10-15 Jin urea was applied per mu;
4、 Attention should be paid to the isolation of fertilizer in precision sowing.

How to make organic fertilizer from animal manure? Here are solutions for you:https://manurefertilizermachine.com/

What should be paid attention to when using rice controlled release fertilizer?

1. The formula of high nitrogen, phosphorus and potassium should be used.
2. Appropriate;
3. Young adults need topdressing, 20-30 kg urea per mu;
4. Wet and spray water when floating.
What should be paid attention to when using controlled release fertilizer?
1. Pay attention to the isolation of fertilizer.
2. Pay attention to the correct formula and dosage
3. Pay attention to scientific application.
4. Attention should be paid to the separate application of sandy land and saline alkali land.

New Type Organic Fertilizer Production Line

New Type Organic Fertilizer Production Line

How to turn manure into pellets? Here are machines for your reference:https://manurefertilizermachine.com/manure-pellet-mill/

What is the law of Wheat Fertilization?

The average medium fertility level is about 3 kg N, 1-1.5 kg P and 2.5-3.1 kg K per 100 kg wheat grain.
What does corn need to fertilize?

Each kilogram of corn needs 2.5 kg of pure nitrogen, 1.2 kg of phosphorus pentoxide, 2.0 kg of potassium oxide and 1:0.48:0.8 of nitrogen, phosphorus and potassium. With the increase of output, the demand for fertilizer increases.

What is the difference between nitrogen deficiency and iron deficiency in peanut?

Nitrogen deficiency will lead to plant Dwarfing and yellowing, and iron deficiency will lead to yellowing of upper new leaves of peanut.
What are the symptoms of phosphorus deficiency?

The growth of root system is not good, the plant is short, and the stems and leaves are purplish red.

What are the symptoms of potassium deficiency?

The lower edge of the leaf is yellow and charred.

What is the reason for caking of compound fertilizer?

When the surface of fertilizer particles is wet and dry, salt bridges are formed between the particles, resulting in fertilizer caking.
Now, I’d like to introduce the granulation line to you

Features of production line:
1. The design of spiral section of mixing section is reasonable and unique, with uniform mixing and fast feeding and discharging
2. Computer automatic batching / mixing / packaging in one, using hinge cage feeding mode, small footprint, less labor, reduce investment.
3. The whole machine is made of stainless steel, corrosion resistant, long service life.

Granulation production line

Advantages of granulation production line:
1. Accurate ingredients
2. Mix well
3. Accurate packaging
4. Unique technology
5. Advanced technology
6. Simple and practical
The main machines of granulation production line are multi hopper multi-scale batching system and drum granulator.

New developed compost machines in 2021

Twin screw turnover machine SX is a new type of high-yield organic fertilizer composting fermentation turnover machine in the organic fertilizer production line.

The double screw turnover machine can complete the deep turnover of organic fertilizer composting materials. Including livestock manure, sludge, sugar mill filter sludge, residue cake and straw scraps.

Large Scale Compost Turner

Large Scale Compost Turner

Twin screw turning machine is used for fermentation and dumping of organic waste. It is widely used in organic fertilizer plants, compound fertilizer plants, sludge waste plants, horticultural farms and BIS mushroom plants for fermentation and water removal.

Dumper is the core equipment of aerobic dynamic composting. As a new type of machinery, it is still unknown in the national product catalog, but it spreads rapidly in the series of fertilizer machinery and equipment.

It is the main product in the development trend of composting industry to replace handheld devices and handheld devices. Mobile phone for storing materials. It can be used in bio organic fertilizer production line and chicken manure organic fertilizer production line with high yield.

More detailed info, go to https://compostmachinery.com/

How to choose machines for compost production business?

The processing technology of livestock manure organic compost production line is a kind of multifunctional organic compost with livestock manure, municipal solid waste, crop straw, agricultural and sideline products and food processing organic waste as raw materials.

Fermenting bacteria agents for rapid deodorization, decomposition and dehydration, and then through mixing and granulation, organic compost is collectively referred to as organic compost.

Our company’s composting granulators include disc granulator, drum granulator, roller granulator, two in one granulator, flat mold granulator and ring mold granulator.

How to choose granulating equipment for organic composting production line?

According to the particle shape of organic compost, the composting granulator was selected. Organic composting production line can be made into: spherical particles, cylindrical, flat spherical. Due to different particle shape, the granulator equipment used is also different.

The materials produced by disc granulator, rotary granulator and two in one granulator are spherical; The organic compost produced by roller granulator is flat and spherical, the organic compost produced by plate granulator and annular membrane granulator is cylindrical, and so on. There are many kinds of granulators for you to choose from.
According to the output of organic compost, compost granulator was selected. Users can choose different models according to their own production needs. For example, the annual output of thousands of tons or tons generated in one hour can determine the size of granulating equipment.

Process of Making Cow Manure Composting Fertilizer

  1. Add excipients:

About 30-70% of high-carbon materials, such as sawdust, sawdust, bagasse, straw powder and rice husk powder, are added to cow manure. It can also be fermented directly with faeces (however, the water content and the porosity and air permeability of feces should be adjusted).

  1. Usage and dosage:

0.05% – 0.2% (total weight of fermentation materials), and it is recommended that the temperature should be above 5 ℃. The dosage can be adjusted according to different materials, environmental temperature, moisture content and other conditions.

  1. Moisture adjustment:

The moisture content is controlled at 50% – 60%, and the materials are agglomerated without water drops by hand, and they are scattered when they are released.

  1. Stack height:

When the stacking height is 0.8-1.5 m, and the ambient temperature is below 15 ℃, cover with film or straw curtain, and uncover the covering when the internal temperature rises to 25 ℃. When the temperature of the stack rises to 60 ℃, it will be overturned once a day. If the temperature exceeds 65 ℃, it needs to be overturned several times. The height should not be less than 80cm and the ambient temperature should be above 15 ℃. In winter, we should try to raise temperature and ferment.

  1. Maturity mark:

When the temperature of the stack was reduced, the material was loose, there was no original odor of the material, and there was a slight ammonia smell, and white hyphae were produced in the heap.

Cattle manure is rich in nutrients, organic matter content is 24% – 27%, nitrogen content is 0.7% – 0.8%, phosphorus content is 0.45% – 0.6%, potassium content is 0.3% – 0.6%. It is one of the very good raw materials for organic fertilizer production. The finished product organic fertilizer is suitable for the geological improvement of alkaline soil and barren land, and has a good effect on increasing crop yield.

More information about making composting cow manures, welcome to https://fertilizerplantequiment.com/.