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The price of organic fertilizer machines for processing cow dung ranges from tens of thousands to hundreds of thousands of dollars. It is necessary to determine the specific list of cow dung organic fertilizer equipment according to the predetermined annual production volume and production process standards.

Powdery organic fertilizer production line

What equipment is needed to process cow dung organic fertilizer?

Generally speaking, the equipments required for the cow dung powder organic fertilizer production line include fermentation turners, pulverizers, mixers, and screening machines. The cow dung granule organic fertilizer production line needs to add organic fertilizer granulator, organic fertilizer dryer, cooler, coating machine, etc. on the basis of the powder production line.

Windrows for windrow composting working

Fermentation process of cow dung:

1. First, control the moisture of cow dung organic fertilizer raw materials to be about 50% before fermentation. The methods of controlling moisture include solid-liquid separation method and auxiliary material adjustment moisture method.
2. Add organic fertilizer starter or organic fertilizer strain starter according to the process requirements to the raw materials. In order to improve the fermentation speed and fermentation uniformity, mixing equipmentof organic fertilizercan be used for mixing when adjuvant materials are added.
3. Put the raw materials into the trough fermentation tank or the organic fertilizer manure fermentation tankto start fermentation. Fermentation tanks are organic fertilizer fermentation equipment with a high degree of automation. The operation is simple and convenient in the process, and does not require too much effort. The trough fermentation method needs to pay attention to the fermentation temperature at all times. When the temperature of the fermentation pile reaches 70 degrees, the trough-type composting turner should be used for turning in time, usually once every 2 days or so. The purpose is to avoid killing beneficial bacteria when high temperature kills harmful substances. After the fermentation is completed, it can enter the next process of producing powdery organic fertilizer or granular organic fertilizer.

We all know that beef is a good thing. It not only tastes good but also contains rich nutrients. It also sells well in the agricultural market. But what can everyone know about the cow dung produced by cows? Cow dung is also a valuable resource brought to us by cows. If cow dung is mixed with crop straw, mushroom residue, sawdust and other paving materials in a certain proportion (dung accounting for 80-90%) , The others account for 10-20%), and then the raw materials for making cow manure organic fertilizer can be produced after fermentation. The specific situation will be explained by FPC.

The cow dung organic fertilizer equipment is a whole production line developed by the FPC company after more than 15 years of technological precipitation and technological reform. The specific conditions of the raw materials of cow dung organic fertilizer are as follows:

Wheel type Compost Turner for Large Scale Composting

1) Control of the moisture content of cow manure organic fertilizer raw materials: when fermenting cow manure, the moisture control content should be 40%-65%. The method of judging is to hold a handful of materials tightly, the best condition is that the materials do not drip when they see water between the fingers, and the materials will disperse when they fall on the ground. During the fermentation period, less water will lead to slow fermentation, and more water will affect the ventilation of the material, so we must control the moisture.

2) Control of fermentation temperature of cow manure organic fertilizer: the initial temperature of cow manure organic fertilizer raw material fermentation can be controlled above 15 ℃, which is more appropriate (operable in four seasons, not affected by the season, try to ferment indoors or in a greenhouse in winter). The fermentation temperature should be controlled below 70-75℃.

Self Propelled Windrow Compost Turner For Sale

3) Oxygen supply measures for cow manure organic fertilizer: During the fermentation of organic fertilizer raw materials, cow manure requires aerobic fermentation. Therefore, we need 2-3 days to use turning equipment for turning during fermentation (turning equipment: trough composting turner machine, mobile compost turning machine) in order to achieve the purpose of oxygen supply. If this situation is not taken seriously, it is likely to cause anaerobic fermentation and produce odor, which will affect the effect of fertilizer.

4) Fermentation time of cow dung raw materials: The fermentation of cow dung organic fertilizer raw materials is generally stacked for 48 hours, and the temperature rises to 50-60 ℃, and can reach 65 ℃ or more on the third day, and the fermentation of the whole raw material is completed within 15-30 days. When the material is dark brown and white mycelium appears on the surface, it indicates that the fermentation has been completed.

Moving type compost turning machie

The above is the fermentation process of cow manure organic fertilizer raw materials, and the complete set of small-scale cow manure organic fertilizer production line equipment is generally within $30,000-$90,000. Since all our equipment can be customized, each customer’s needs are different and the customized organic fertilizer production line is also different. Therefore, the price of a complete set of cow manure organic fertilizer equipment ranges from tens of thousands of dollars to hundreds of thousands of dollars. The main configuration principle is set according to the customer’s site selection and the personal capital chain supply situation.

large scale wheel type compost turning machine

When we produce pig manure organic fertilizer, the first equipment we need is the fermentation turning machines, and it is also an indispensable equipment in the organic fertilizer fermentation process. There are many types of pig manure compost turning machines, and of course the prices are different. The factors affecting prices are mainly these aspects.

• Manufacturer

Manufacturer factors will lead to certain price differences. Generally, large and powerful manufacturers are more standardized when manufacturing equipment. In order to build a good user reputation for their own enterprises, they are often more cautious when selecting raw materials and the quality of raw materials will be screened to a certain extent. . The pig manure compost turner machine produced is of better quality, low failure rate and good use effect. But the price is often a bit more expensive than some second-rate small factories, because small manufacturers are likely to work hard on the cost of raw materials in order to reduce costs and increase competitiveness.

• Different methods of fermentation equipment

Fermentation methods of organic fertilizers are divided into three categories, windrow-type fermentation, trough-type fermentation, and fermenter fermentation. The fermentation equipment used in each fermentation method is different. The strip type fermentation uses a self-propelled compost turning machines, the trough type fermentation uses a trough type compost turner machine, and the fermentation tank fermentation uses a special organic fertilizer fermentation tank. The prices of the three are generally the most expensive fermentation tanks, followed by self-propelled fermentation, and trough fermentation is the cheapest and most commonly used.

• Hourly output of equipment

After determining the fermentation method, the selection must be narrowed down to a certain category. Then you have to choose specific equipment specifications based on your predicted annual output, such as trough turning machines, with widths ranging from 3 to 10 meters. The larger the output, the larger the size of the equipment you choose. The price of pig manure turning machine under 5 meters is 5,000-8,000 dollars, and the price of more than 5 meters is more expensive 8,000-17,000 dollars. Therefore, the final equipment price is determined by production capacity and output.

As mentioned above, we have a certain understanding of the price of pig manure composting turner machines. In summary, when selecting equipment, we must find a strong manufacturer. There will be a certain guarantee in terms of equipment manufacturing technology and quality, so as to avoid cheap and expensive equipment. There are a lot of troubles, and then we must determine the fermentation method and output to choose a suitable pig manure turning machine.FPC swine manure compost turner will be your best choice.

FPC crawler-type compost turner equipment is a kind of large-scale windrow fermentation machine, with full hydraulic operating system, tie-rod steering wheel operation, crawler type walking, sturdy and durable, strong power, large output, strong dumping ability, hydraulic lifting of the turning drum adjustment, high degree of automation, simple operation and easy to master. It is a professional turning equipment for the aerobic fermentation of organic materials into organic fertilizer.

Performance characteristics

The ground stacking fermentation mode is currently the most economical fertilizer mode for civil engineering and human resources. The materials need to be piled into long strips, and the materials are stirred and broken regularly by the compost turner, and the organic matter is decomposed under aerobic conditions. It also has the function of crushing, which greatly saves time and labor, greatly improves the production efficiency and product quality of the organic fertilizer plant, and greatly reduces the cost. When the compost turning machine is working, it can effectively mix sludge, viscous chicken manure and other materials with strains and straw powder evenly. Create a better aerobic environment for the fermentation of materials. Not only is it much faster than deep tank fermentation, but it also effectively prevents the generation of harmful and odorous gases such as hydrogen sulfide, amine gas, indole, etc. during the fermentation process, which meets environmental protection requirements

Working principle

Bio-organic fertilizer composting machine is a bio-organic fertilizer that uses the principle of oxygen-consuming fermentation to produce environmentally friendly and soil-improving bio-organic fertilizer from poultry manure, agricultural waste, sugar factory filter sludge, sludge, domestic garbage and other pollutants. It can achieve one-day temperature rise, 3-5 days deodorization, sterilization (can completely kill eggs, bacteria, etc. in the feces), and seven days to become fertilizer. It is faster and more efficient than other mechanical fermentation methods. Some auxiliary facilities can also be added according to customer requirements, such as automatic sprinkling devices.

Click here to find out more information about the crawler type compost turning machine. https://www.fertilizerplantcost.com/crawler-type-compost-turner/

What Is the Principle of Making Organic Fertilizer by Self-Propelled Turning Machine?

The self-propelled compost turning machine adopts hydraulic transmission, adopts domestic advanced high-power diesel engine, four-speed operation, and controllable turning width, which can effectively combine the crushing, mixing and stirring of bio-organic materials to provide a better aerobic environment for the fermentation of materials.

Introduction to the operation steps of the self-propelled turning compost machine

• Mix the straw, manure and fermented organic fertilizer bacteria liquid and stir evenly;
• Pile up the mixed materials and cover them with straw mats. Please note that the organic fertilizer fermentation is aerobic fermentation, and there is no need to build a completely sealed factory building or a large covered roof.
• Adjust the water content, and the humidity of the mixture should be 40%-50%. The judgment method is: knead the mixture into a ball without dripping, and then loosen it to disperse.
• Automatically advanced turning machine turns and mixes. Usually, it needs to be turned over on the third day of fermentation. If you need to match the corresponding fermentation auxiliary materials during the fermentation, you can sprinkle the starter of the fermented organic fertilizer to help the fermentation; the same operation can be carried out on the seventh day until the fermentation is completed; usually, the decomposition of the organic fertilizer can be 10-15 Finished in days.

Advantages of self-propelled turning compost machine

• The design concept of ergonomics, mechanical substitution of labor, and people-oriented emphasizes human-machine coordination, simplifies operating procedures, and improves the overall safety of product design.
• Product intelligence has begun to take shape. Self-propelled turning compost machines, as the main equipment type for fermentation turning compost operations, must adapt to the increase in costs brought about by the rapid increase in labor costs, and realize intelligence under the impact of new technologies, new processes and new requirements.
• Pay attention to the processing and production of product details, which inevitably requires improving the overall stability and quality of the product. How to make the self-propelled turning machine stand out in the future competition? So quality is the lifeline of the product. Only through the continuous improvement of product quality, the coordination of people and equipment, and the continuous optimization of product details, can the self-propelled trigger adapt to the needs of organic fertilizer processing plants under the new form and improve user experience.

FPC produces two types of self-propelled compost turner machines. They are crawler type compost turner and movable compost turner. Click this link to get more information about this fermentation machine. https://www.fertilizerplantcost.com/self-propelled-compost-turner/

Compared with the traditional trough-type compost turning machine, the large-scale wheel type compost turning machine has a new breakthrough in the problem of the turning span. From the perspective of energy saving, the wheel type turning machine is highly efficient. The energy-saving transmission mechanism drives two large-diameter turning wheels. Therefore, the wheel type-type turning and machine can turn organic materials without dead ends. The FPC wheel type fermentation machine is equipped with an adjustable speed displacement trolley to complete the large-span tipping operation with low energy consumption.

The hydraulic lifting system of the wheel type compost turner machine can automatically lift the turning plate to ensure that the equipment can move without obstacles. In addition, the supporting fully automated electrical control system further ensures that the equipment is easy to operate, safe and stable, and different models can be customized according to customer needs.

Compared with the traditional trough-type compost turner machine, the 20-meter large-span wheel type compost turning machine greatly saves space. It has no dead ends, wide turning range, deep turning depth, uniform turning, and high turning efficiency. The wheel type trough type turning machine is suitable for aerobic fermentation and can be used in conjunction with solar fermentation chambers, fermentation tanks and moving machines. It can be used with the moving machine to realize the function of one machine with multiple slots. It can be used for continuous discharging and batch discharging with the matching stale grains, with high efficiency, stable operation, firmness and durability. The control cabinet is centrally controlled, which can realize manual or automatic control functions. The shovel is sturdy and durable, and has certain functions of breaking and mixing materials. The limit travel switch plays a safety and limit function.

FPC manufactures many specifications of wheel type compost turner machine for organic fertilizer production customers. Welcome to our official website to get efficient organic fertilizer fermentation machines. https://www.fertilizerplantcost.com/groove-type-compost-turner/

The turning depth of the chain plate turning machine is 1.8-2 meters, and the turning depth of the general rake-tooth turning machine is 0.6-1.5 meters. The chain plate turning machine occupies a small area and is more efficient.

Equipment advantages of chain plate turning machine: this chain type turning pile mixer has the advantages of high crushing efficiency, uniform mixing, thorough pile turning, and long moving distance. New type chain plate compost turning machine has compact structure and advanced technology. It uses some beneficial microorganisms to promote the rapid decomposing of organic waste such as livestock and poultry manure. It adopts unique pond continuous aerobic fermentation technology to make organic waste. The materials are quickly decomposed, dewatered, sterilized, and deodorized to achieve the purpose of harmlessness, resource utilization and reduction treatment, low energy consumption, and stable product quality.

Installation and commissioning of chain plate type stacker machine.

• After all the parts of the chain conveyor equipment are installed and assembled, we need to fix the conveyor chain plates in place to ensure that the legs, columns, and platforms of the conveyor are fixed with chemical anchors. This step is very important. The work is safer only when the equipment is relatively stable, so we must carry out this work well.
• After the last step of the chain conveyor is completed, we should not slack, but also check all the bolts in general, do a thorough fixation to ensure that each screw is fixed. If there is a screw that we do not fasten well, it may cause safety hazards.
• The axis of the chain conveyor, the drive roller and the reversing roller must be vertical to the vertical center line of the frame, otherwise it cannot rotate flexibly, so these three items must be checked clearly , This is also a very important one.
• The chain conveyor should check the tension of the conveyor chain. If the tension to be checked, we need a set of data. The tension should be 1% to 1.5% of the captain. In the meantime, this is more appropriate. We need to keep this data well. If it is out of this range, we have to adjust it in time.
• The chain conveyor has a rope pull switch to be installed on one side of the equipment, and a steel wire rope should be connected between the two switches, and the tightness can be adjusted by yourself.
• There is also a switch on the chain conveyor, which is a deviation switch, which can be installed on both sides of the head and tail, and it is also installed in pairs. The specific position can be according to the instructions.

There many organic compost turner machine in FPC. Welcome to our  website for ideal fermentation machine. https://www.fertilizerplantcost.com/chain-plate-type-compost-turner/

In the production of biological fertilizer, the first thing is to compost manure. Why do we use a dumper for manure composting? This is a problem that many friends who see the fermenter for the first time will encounter. The reason why there is such a doubt is that we have been using the traditional manure composting fermentation method for many years. Most of them see a pile of feces where they are not in the way, or dig a pit and put it in the pit. However, it is not known that this treatment method is difficult to achieve complete fermentation of feces, and the application of incomplete fermentation feces will cause great harm to crops.

The following is a summary of the reasons for using fermentation dumper in fecal composting in organic fertilizer production:

1. Help oxygen enter

It is often said that the method of ventilation and compost fermentation is aerobic fermentation. The aerobic fermentation process requires a lot of oxygen. After a period of natural fermentation, the oxygen in the pile will gradually decrease, making the fermentation speed slow down. With the car dumper, the oxygen in the compost can be fully ventilated during the car dumper.

large scale wheel type compost turning machine

2. Reduce the temperature

For traditional fertilizers, when the shovel is turned every other time, white smoke will be found. This white smoke is water vapor, which takes away heat during evaporation, so as to achieve the purpose of cooling. In the process of manure composting, reasonable temperature control is an important technical index. If the temperature is too high, it will kill the nutrients in the organic raw materials. Using the turnover machine, the accumulated compost can be evenly stirred inside and outside, so as to evaporate a large amount of water in the compost, so as to effectively control the temperature in the compost.

3. Promote the fermentation process

Beneficial fermentation bacteria are in uniform and full contact with fermentation materials to promote the fermentation process.

4. Greatly improve work efficiency

The normal manual stacking speed of 2 days can be turned over by using the trough throwing machine for more than two hours. Uniformity is much better than manual operation.
After a series of treatment, the feces can not only be completely fermented, but also the feces can be shortened from 2-3 months of traditional composting fermentation to only 15 days, which greatly improves the efficiency and treatment capacity of fecal fermentation and makes the original fecal waste into reusable and efficient organic fertilizer.

More details, welcome go to https://compostturnermachine.com/

Animal manure is a kind of high quality organic fertilizer, known as the “king of organic fertilizer”. Manure has good long-term fertility, ventilation, drainage and water retention, and comprehensive nutrients. It not only contains nitrogen, phosphorus, zinc and other elements, but also contains iron, manganese, zinc, copper, magnesium and other trace elements and 18 kinds of amino acids. The content of organic matter and humus can reach about 30%. At the same time, there are about 100 million beneficial bacteria per gram. What’s more valuable is that they contain antagonistic microorganisms and unknown auxin. Through the role of probiotics, it can effectively inhibit the growth of pathogenic bacteria in soil and inhibit the occurrence of soil borne diseases. So how to use animal manure to produce organic fertilizer?

One is raw material fermentation

Firstly, the required materials are mixed, and tank aerobic fermentation process or strip composting fermentation can be used to make the materials soft. After fermentation and decomposition of raw materials, harmful microorganisms and insect eggs in raw materials can be killed in the high temperature stage of fermentation to prevent their adverse effects on the growth of animals. The quality of raw material fermentation is directly related to the yield of animals, so we must pay attention to it.

After the trampoline is finished, put the fermented materials on the trampoline and stack them about 20 cm high. Each square can raise 1-2 million animals, and feces and cockroaches can be collected every 10 days.

New Type Organic Fertilizer Production Line

Collection of feces

Faeces are usually collected at the same time as animals are harvested. The collection of feces is mainly based on the characteristics of being afraid of the sun. First of all, put cockroaches and feces in a sunny place and keep drilling down, so that you can collect sputum layer by layer. The second is to use mechanical separation method to separate sputum, feces and mechanical separation method, and then collect sputum.

Animal manure fermentation

The fermentation tank is used for continuous fermentation of sputum, and feces are mixed with fermentation bacteria. The excrement in the tank is turned by the dumper once a day, and the fresh excrement is fed from the side of the tank, and the fermentation is completed. The material is sent out from the other end of the groove.

Fecal dryness

The moisture content of the harvested feces is about 40%. Generally, natural drying method and artificial drying method are used.

At this time, feces can be used directly. If you want to make more money, you can also use the organic fertilizer production equipment for further granulation and packaging of feces.

More details, go to https://manurefertilizermachine.com/

Potassium dihydrogen phosphate

Potassium dihydrogen phosphate is a kind of high concentration phosphorus potassium binary compound fertilizer, pure white or grayish white crystal, nutrient is 0-52-34, small hygroscopicity, good physical properties, soluble in water, water solution ph3-4, expensive.

Potassium dihydrogen phosphate is suitable for seed soaking, seed dressing and topdressing. The soaking concentration was 0.2% and the soaking time was 12 hours. Soybean and wheat were soaked in 30kg and 50kg solution, respectively. Seed dressing is usually sprayed with 1% concentration and seed mixed on the same day. The spraying concentration was 0.2% – 0.5%, and 50kg-75kg solution was used every 667m2. Choose to spray the leaves on the ground on a sunny afternoon without dripping. Wheat at jointing booting stage and cotton before and after flowering were sprayed three times. Spraying 0.5% potassium dihydrogen phosphate solution during fruit expansion and coloring has a good effect on improving product quality.

Go here to find more solutions.

Potassium nitrate is usually called pyronitrate. It is recrystallized from sodium nitrate and potassium chloride or extracted from nitroso. Its molecular formula is KNO3. It contains 13% N and 46% K2O. Pure potassium nitrate is white crystal, crude product is slightly yellow, hygroscopic, soluble in water, chemical neutral, physiological neutral fertilizer. It is easy to explode at high temperature and belongs to flammable and explosive substances.

It is suitable for dry land, generally 5-10 kg / 667 m2. It has a good effect on potato, tobacco, beet, grape, sweet potato and other crops that prefer potassium rather than chlorine frost. It has a good response in legume crops. If it is used for other crops, it should be combined with element nitrogen fertilizer to improve fertilizer efficiency. Potassium nitrate can also be used as root topdressing, and the suitable concentration is 0.6% – 1%. In arid areas, it can also be applied with organic fertilizer, the dosage is about 10kg / 667m2.
As the N: K2O ratio of potassium nitrate is 1:3.5, the content of potassium is higher, so the calculation of fertilizer should be based on the content of potassium.