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Compost turners play a crucial role in the fermentation of organic fertilizers. Among the various types of composting equipment available, the wheel type compost turner stands out with its wide span and high throwing height. In practical applications, there is a amazing fact where single machine has a span exceeding 30 meters, which a feat that other compost turning machines find hard to match.

Why don’t you try Shunxin wheel compost equipment, focusing on its efficiency and capability in large-scale fertilizer production lines.

Commercial Wheel Type Composting Machine for Sale

Advantages of Wheel Type Compost Turners

Wheel type compost turners are designed to facilitate the fermentation process in organic fertilizer production. They are intensive machines that combine flipping, stacking, oxygenation, crushing, and mixing functions. Here are the key advantages of this composter:

Organic Fertilizer Production Line

1. Strong Work Capacity

It exhibit robust capabilities, allowing for efficient operations in large-scale fertilizer production. In comparison to traditional mechanical compost equipment, the wheel compost machine has made significant strides in addressing the challenge of turning and throwing spans. With a high-powered motor and large working span, it can effectively handle a wide range of organic materials.

2. Wide Applicability

This machine is primarily utilized for the harmless and resourceful fermentation of livestock manure. It can also processes various organic waste materials such as animal and plant residues, straw, waste residue, household garbage, and sludge, making them suitable for diverse organic fertilizer production enterprises.

Organic Fertilizer Raw Materials

3. High Flipping Efficiency

Compared to other compost turners, wheel type compost turner offers higher flipping efficiency. Its large span and deep flipping depth, combined with high-powered equipment, contributes to faster and more thorough composting.

4. Robust Structure

Wheel type composter is characterized by a well-designed and balanced structure. Its structure are rigid, sturdy, and reliable, ensuring safe and efficient performance. Additionally, its standardized components and simplified maintenance make them user-friendly and convenient.

Structure of Large Wheel Type Compost Turner

5. Low Energy Efficiency

This compost machinery incorporates energy-saving transmission mechanisms. By employing a double-diameter, symmetrical disc system with adjustable speed displacement, it achieve low-energy consumption while efficiently handling large-scale composting operations. With a high degree of automation, the machine operates seamlessly, reducing manual labor and increasing efficiency.

Conclusion

Wheel type compost turners present a compelling option for organic fertilizer production, particularly in large-scale operations. With their strong work capacity, wide applicability, and high flipping efficiency, they provide a comprehensive solution for the fermentation process. Additionally, its well-designed structure, reliability, and energy efficiency makes a favorable choice for fertilizer production lines. When seeking efficient and effective composting equipment, considering a wheel type compost turner can lead to substantial benefits for organic waste management and sustainable agriculture practices. Visit this website: https://www.fertilizerproductequipment.com/large-wheel-type-compost-turner/ for more details!

Pig manure organic fertilizer is an organic fertilizer made from pig manure after a series of processing. The fermented pig manure is an ideal fertilizer, which can make the soil loose and fertile and provide sufficient nutrients for the growth of crops. So what steps are required for the production of pig manure organic fertilizer? The following FPC pig manure organic fertilizer equipment manufacturers will take you to find out.

Granular and powder organic fertilizer production line

First, the raw materials such as pig manure should be fermented and decomposed. The whole fermentation process can kill the harmful bacteria in it. The fermentation process is a more important step in the production process of organic fertilizer.

Second, the next step is material crushing, using organic fertilizer semi-wet material crusher to preliminarily decompose the raw materials.

self propelled compost turner

Third, ingredients are a key step in fertilizer production. It is mainly to add appropriate ingredients in proportion to enrich the organic matter content of organic fertilizers and improve the quality of fertilizers.

Fourth, after the material is evenly stirred, it is the granulation step. The mixed material is made into the required granules, which is especially suitable for materials with relatively high viscosity. The effect of granulation will be directly related to the quality of the finished organic fertilizer, so this is also the whole process. Important steps in the production process.

Fifth, the temperature of the material will become very high after the drying process, and then the temperature needs to be lowered, and cooling equipment is required here.

Cow Manure Granulation Machine

Sixth, screening is to screen out unqualified material particles, and unqualified materials will be returned to the production line for reprocessing. The use of organic fertilizer screening equipment here can save labor and has the advantage of high efficiency and easy operation.

Seven, the container used for stirring must meet the requirements of the production process, such as pressure resistance, high temperature resistance, medium corrosion resistance, and ensure the cleanliness of the product. Because the materials are different, the manufacturing process and structure of the mixing container will also be very different.

Eighth, the transportation is to transport the finished organic fertilizer to the place where the terrain is relatively high, and prepare for convenient storage.

Vertical Fertilizer Material Crushing Machines

Nine, packaging is the last link in the production of pig manure organic fertilizer, in order to protect the finished product during the circulation process, and at the same time to facilitate sales.

Fermentation turners, pulverizers, mixers, granulators, dryers, screening machines, packaging machines, etc. are needed in the process of producing pig manure organic fertilizer. The above are all the steps for producing pig manure organic fertilizer. You can refer to it and hope to bring some help to your work. If you still have questions or needs about organic fertilizer production, please feel free to visit FPC organic fertilizer equipment factory.

Organic fertilizers are now more and more widely used in the agricultural field. While providing sufficient nutrients for crops, they can also improve soil quality. So do you know how organic fertilizers are processed? Today, taking sheep manure organic fertilizer as an example, I will show you how to use organic fertilizer equipment to convert sheep manure into organic fertilizer.

First, mix an appropriate amount of straw powder into the sheep dung. The specific amount is determined according to the moisture content of the sheep dung. Usually, the moisture content of fermentation requires 45%. The dripping water will disperse as soon as you let go, and you will meet the requirements. Then add cornmeal and bacteria, the role of cornmeal is to increase sugar, which can promote the fermentation of bacteria.

Granular and powder organic fertilizer production line

The next step is to add the prepared mixture into the fertilizer horizontal mixer machine for uniform mixing. Pay attention to the mixing must be complete and no lumps are left.

The mixed ingredients are piled into long strips with a width of 1.5-2 meters and a height of 0.8-1 meters. Use a turning machine to turn them once every two days. The piling will heat up in 2 days, become fragrant in 9 days, and become fertilizer in 10 days. On the second day, the temperature can reach 60-80 degrees, eliminating diseases and insect pests such as Escherichia coli and eggs; on the 4th day, the odor of sheep manure can be eliminated; on the 7th day, the compost will become loose and dry, covered with white Mycelium, on the 9th day, the aroma of wine koji was emitted; on the 10th day, the bacterial fertilizer was fermented and matured.

semi wet material crusher details

After the fermentation is mature, it can be pulverized by a semi wet material pulverizer after a little drying. After being granulated by an organic fertilizer granulator machine, it is dehydrated by a dryer and screened by a sieving machine. The finished organic fertilizer is completed. The final step is to package the factory for sale or storage.

The above are the specific steps for converting sheep manure into organic fertilizer through organic fertilizer equipment. You can refer to it. If you have any questions or needs about organic fertilizer production, please feel free to consult FPC organic fertilizer processing equipment manufacturer.

Many customers have asked me before, what processes do organic fertilizer equipment go through in the production? Today, I will answer in unison.

Nine processes and equipment in the production of organic fertilizer equipment:

1. Pulverize

The raw materials are preliminarily decomposed by materials crushing equipment.

2. Dry

The moisture in the material (generally refers to moisture or other volatile liquid components) is vaporized and escaped by heating to obtain a solid material with a specified moisture content. The purpose of drying is for the needs of material use or further processing.

3. Cool down

The material obtains high temperature through the drying process, and then needs to be cooled. Because water cannot be used for cooling, cooling equipment is required to isolate the contact between the material and water.

4. Ingredients

Ingredient is a critical step in fertilizer production. Its main function is to add appropriate ingredients in proportion to improve the quality of fertilizers.

5. Sieve

Screening is to screen out impurities and fertilizers with poor quality. The drum type screening equipment here has the advantages of high efficiency and easy operation.

6. Granulation

The mixed material is made into the required granules, especially for materials with high viscosity.

7. Mix and stir

The material of the stirring vessel should meet the requirements of the organic fertilizer production process, such as pressure resistance, temperature resistance, medium corrosion resistance, and product cleanliness. Due to the different materials, the manufacturing process and structure of the stirring vessel are also different, so it can be divided into steel stirring equipment, glass-lined stirring equipment and lining stirring equipment.

8. Lift Conveyor

Conveying is for transporting the finished fertilizer to a higher location for convenient storage.

9. Quantitative packaging

Packaging is the last link in fertilizer equipment. In order to protect the product during the circulation process, facilitate storage and transportation, and promote sales, it is the general name of the containers, materials and auxiliary materials used according to certain technical methods; Operational activities in which certain technical methods are applied in the process of using containers, materials and auxiliary materials.

This technology uses biological fermentation technology to rapidly ferment livestock and poultry manure, human excrement, and crop straw to achieve the effects of heating, deodorization, and harmlessness, and to make organic fertilizer, which not only achieves waste recycling, but also reduces the cost of waste. The production investment cost of farmers. The above is all the introduction of the nine organic fertilizer production processes, if you want to know more, please contact our manufacturer.

Judging from the current information, the sheep manure organic fertilizer making line is still relatively unfamiliar to everyone. In short, it is similar to the production and processing equipment of cow manure, pig manure and chicken manure organic fertilizer.

Organic fertilizer process:

1. Mix sheep manure with crop straw, and determine how much to add according to the moisture content of sheep manure. According to the fermentation process, the moisture content is within 45%, that is to say, when the material is kneaded into a mass, water can be seen but the water will not drip. , if you loosen the group, it will disperse. Then, the cornmeal and the required strains are added, because the sugar content can be increased to promote the rapid fermentation of the strains.
2. Add the configured materials into the material mixing machine for mixing, and the mixing is required to be uniform and transparent without leaving any lumps.
3. Then, stack the mixed materials in the fermentation tank or fermentation tank with a width of about 2-6 meters and a height of about 1-1.5 meters. throw.
4. Under normal circumstances, the temperature will rise after 2 days of stacking in the fermentation tank, there will be no odor after 2 days, and it will become fluffy and loose after 3 days, and finally after 2 days, the compost will emit fragrance, usually 10 to 15 days to become fat.
5. The material moved by the forklift to the crushing process is crushed by the semi and high humidity material crusher, then mixed by the mixer, and transported to the fertilizer granulator by the conveyor for granulation. It is sent to the granules drum dryer by the belt conveyor for drying and drying, and then enters the cooler for cooling, and then the conveyor is sent to the screening machine for screening. More than 95% of the required particles will enter the next process, while about 5% The granules will be transported to the pulverizer to be crushed and re-granulated again, and the granules that meet the standard will enter the coating machine for coating.

Even if the sheep manure is completely processed through the above process, it can be packaged and stored for sale. This is of great benefit to manufacturers and society. Animal manure is not only beneficial to production, but also plays a role in environmental protection.

With the rapid development of the cattle industry, fecal pollution has become a major problem. According to relevant data, in some places, the pollution of cow dung to the environment is more than 2 times, which has exceeded the total amount of industrial pollution. In fact, cow dung has many uses. In the past, it was directly fermented as the base fertilizer for crops. Now, manure can be turned into treasure and processed into organic fertilizer to obtain higher benefits. So how to process cow dung into organic fertilizer?

1. Make 1 pack (200 grams) of cow dung compost starter with 3 kg of rice bran (straw powder, sawdust, wheat bran and rice bran are all acceptable) to make a strain mixture for later usewith compost screening machine.
2. Sprinkle the above strain mixture evenly into 2-3 cubic meters of composted cow dung. The moisture of the whole material is kept at about 50-60%. Judging the moisture standard of the material: knead it into a ball, with watermark, no dripping, and it will disperse when you let go. , During the fermentation process, you should pay attention to shelter from the rain. If conditions permit, you can set up a canopy above the material pile, or cover it with a layer of plastic film to prevent the rain from getting wet.
3. Be sure to turn the pile evenly and thoroughlywith the manure composting machine, and turn the low-level special materials into the middle and upper part of the pile as much as possible, so as to fully decompose. After turning the heap once, it must be turned once a week in the future, but when the temperature exceeds 70 degrees, it must be turned immediately, otherwise the beneficial microorganisms and fermentation bacteria will be killed in large quantities, which is not conducive to fermentation and decomposing.

Pig Manure Compost Fertilizer Production Line

Processing cow dung into organic fertilizer can effectively reduce the pollution caused by it, and to a certain extent, it is also of great help to production. Therefore, it is necessary to carry out organic fertilizer treatment on cow dung to play a greater role.

In order to use organic fertilizer making equipment to create more economic benefits, we should first improve the efficiency from the production process. What aspects should organic fertilizer equipment manufacturers start from to improve granulation efficiency?

When using compound fertilizer equipment for granulation, a large amount of organic raw materials are required. Most of these organic substances are perishable substances or rotten substances, but most of them still maintain the prototype. Therefore, hammer crushing should be used first when making materials. The machine crushes the material and then puts it into the fermentation pair for fermentation, because these processes are all prepared for the granulation of the compound fertilizer equipment in the later stage.

Pan Type Fertilizer Pelletizing Machine

Therefore, it needs to be pulverized to the required fineness for granulation. These materials may have a lot of pungent odor during the process of pulverization and transportation. If measures are taken in advance, the decomposition of organic matter during fermentation of organic fertilizer raw materials will produce A large amount of pungent gas is mainly ammonia gas, so the fermentation workshop should be separated from the production workshop as much as possible. After the material is completely decomposed, the material can be transported to the compound fertilizer processing equipment by a screw conveyor, and the material enters the compound fertilizer equipment from the gold silo for extrusion and granulation.

1. According to the composition, fineness, viscosity, humidity, temperature and other characteristics of the powder, the moisture content of the powder should be controlled at about 30-28%.
2. Too much water content, too many balls, the surface of the ball is very sticky, and it is easy to block the screen surface;
3. How to preliminarily measure the volume of granulated water in the production process: a simple and practical method – hand feeling method: grab a material ball from the disk fertilizer granulator, the hand can be a ball, and it can be released by touching it with your fingers. In this way, there are many particles, high output, and it is not easy to block the screen surface.
4. Control the quality of various raw materials such as chemical fertilizers in strict accordance with the compound fertilizer formula.
5. It is strictly forbidden to use iron blocks, stone blocks larger than 10mm, and wood blocks larger than 10mm for raw material discharging and feeding. There are not many quality indicators of rice bran and rice sand, which seriously affect the yield.
6. The powder particle size used as compound fertilizer is 70-90 mesh.
7. Do a good job in technical training to improve the technical quality and operation skills of workers.

What equipment is used for processing chicken manure into organic fertilizer? What is the process? FPC is a professional organic fertilizer equipment manufacturer. Today I will share with you what equipment is used for processing chicken manure into organic fertilizer, and what is the treatment process? what.

Long-term use of chicken manure organic fertilizer can make crops and plant rhizomes develop, and plants grow well and shiny, and can also increase the yield of crops. The more feasible way to process chicken manure into organic fertilizer is to use organic fertilizer equipment for process treatment, so that the time for processing into fertilizer is short, which is energy-saving and efficient.

Large Scale Compost Turner for pig manure disposal

1. Organic fertilizer fermentation equipment for turning over and fermenting chicken manure

Mix the collected chicken manure with some hay or straw powder and add some starter to make compost and ferment. During the fermentation time, the chicken manure is turned over and fermented with a turning machine, and the organic fertilizer is fully fermented only by turning the pile evenly.

2. The grinder crushes chicken manure organic fertilizer

A wet material crusher can be used for the crushing process. The semi-wet material crusher uses high-speed rotating blades to destroy the fiber with good particle size, high efficiency and high energy. The semi-wet material crusher is mostly used in the production and processing of organic fertilizer, and has a good effect on destroying chicken manure, sodium humate and other materials.

3. Equipment for making organic fertilizer pellets from chicken manure

The chicken manure organic fertilizer is granulated with a disc granulator or a stranded granulator. Make the fertilizer granular, with some weight, not easily dissipated by the wind.

manure rotary dryer machine in organic fertilizer production line

Fourth, use drying and cooling equipment

If it is organic fertilizer particles, cooling equipment can be used for cooling. No drying equipment is needed. If it is powder equipment, it needs to be dried with a tumble dryer first, and then cooled with a cooler.

Rotary Screening Machine for screening unqualified pellets

Five, sieving machine sieving fertilizer

The particles produced in the granulating equipment will have different diameters and need to be sieved and classified by a sieving machine. The large and small granular materials that are unqualified in the screening are transported out by a belt elevator, destroyed from the beginning, and then sent to the granulator for re-granulation.

fertilizer granules coating machine

Sixth, coating equipment coating layer

The coating machine is composed of a screw conveyor, a mixing tank, an oil pump, and a main engine. Powder dusting or liquid coating technology can effectively prevent the agglomeration of compound fertilizers

Step 7: Automatic packaging scale weighing and sealing packaging

Organic fertilizer granular materials are packaged. Fertilizers are actively packaged and weighed to complete quantitative weighing and packaging.

These are the processing methods of chicken manure organic fertilizer equipment processing chicken manure organic fertilizer

The small scale organic fertilizer equipment production line can be either a powdery organic fertilizer production process line or a granular organic fertilizer production process line. Among them, the powdery organic fertilizer process line is a component of the granular organic fertilizer process line. Generally speaking, organic fertilizer production lines with an annual output of 20,000 tons (including) and organic fertilizer equipment production lines with an annual output of less than 20,000 tons are all small-scale organic fertilizer production lines. According to the plans of most customers, the small-scale organic fertilizer production line basically has several major production lines with main production capacities of 5,000 tons, 10,000 tons, 15,000 tons, and 20,000 tons.

Granular and powder organic fertilizer production line

Since the powdery organic fertilizer equipment production line is a component of the granular organic fertilizer production line, today we will use the granular organic fertilizer production line to elaborate on the small scale organic fertilizer production line process. Know the process of the powdery organic fertilizer production line.

According to the process stage, the granular organic fertilizer production line is divided into ① crushing process; ② fermentation process; ③ stirring and mixing process; ④ granulation process; ⑤ drying process; ⑥ screening process; ⑦ coating process; ⑧ packaging process.

The process flow of powdered organic fertilizer includes the above-mentioned ① crushing process; ② fermentation process; ⑧ packaging process.

So, what conditions are needed to build a small-scale organic fertilizer equipment production line?

complete organic fertilizer production line

① The construction of small-scale organic fertilizer production lines must meet the requirements of environmental protection policies. Environmental protection is not only the aspiration of the people, but also the policy needs of the development of agriculture and animal husbandry for environmental protection;

②The source of raw materials, the radius around the source of raw materials, determine your plant location, site investment, transportation investment, etc.;

③The type of raw materials, the type determines the detailed equipment used in each process stage, which affects the equipment investment price, etc.;

④The production scale, the annual output of the small organic fertilizer production line from 3,000 tons to 20,000 tons, determines the capacity requirements of the equipment, which affects the price, etc.;

⑤Recycling of resources mainly relies on the recycling and utilization of various agricultural wastes, such as first making fuel and electric energy raw materials, and using the biogas residue as organic fertilizer raw materials;

⑥Other uses of the small-scale organic fertilizer equipment production line process can be used as feed, etc.;

⑦Building site: It is necessary to determine the production site size and site size investment according to the planned production scale.

The process steps of using livestock manure to make round granular organic fertilizer:

Step 1: Fermentation is mature. Collect the liquid of livestock and poultry manure, mix it with straw, hay, etc. to control the water content of about 65%, and then transport it to the fermentation tank, sprinkle with aerobic fermentation bacteria, and use a hydraulic trough turning machine to fully mix it and let it In the fermentation process, a pile turning machine is used to turn the material into a pile and cool down during the fermentation process.

crawler type compost turner machine

Step 2: Material crushing. The materials decomposed through high temperature are processed by organic fertilizer crusher equipment. The organic fertilizer wet material crusher is a professional crushing equipment for crushing high humidity and multi-fiber materials. The high-speed rotating chain is used to crush the fiber with a good particle size.

semi wet material crusher details

Step 3: Mix and stir. Add trace elements, auxiliary materials, humic acid, clay, etc. to mix and stir. The vertical mixer has a fast mixing speed and good uniformity. It can mix and add 30% viscous materials with liquid. When working, there are two oppositely rotating blades and rotors that are stirred in the middle. The bottom opening door is adopted for fast unloading speed and less residual quantity.

mixng machine

Step 4: Forming and granulating. Use organic fertilizer disc granulator, organic fertilizer stirring teeth pelletizer or new type gear drum three-combination granulator to granulate the material.

Pig Manure Granulation Machine

Step 5: Tumble drying. The organic fertilizer dryer further removes water from the granulated particles to meet the standard requirements of organic fertilizer moisture content.

manure rotary dryer machine in organic fertilizer production line

Step 6: Drum cooling. Use a cooler to cool the dried granular material, which is helpful for the storage and quality of the granules.

Step 7: Screening and material return system. Due to the granular material output by the granulation molding system, the particle size has a certain difference, which needs to be sieved and classified. The selected drum screening machine requires low vibration, low noise, convenient screen change, and is equipped with a screen surface cleaning device.

Customized Fertilizer Screening Machine in ShunXin

Step 8: Particle coating equipment. The coating machine is composed of a screw conveyor, a stirring tank, an oil pump, a main engine, etc., with a powder coating or liquid coating process. It can effectively prevent the agglomeration of fertilizers. The main machine adopts polypropylene lining or acid-resistant stainless steel.

fertilizer granules coating machine

Step 9: Pack the equipment. The granular material is packaged and enters the finished product warehouse through the conveying equipment. Granular materials can be quantitatively weighed and packaged through automatic packaging scales.

single bucket powder fertilizer automatic packing machine