My Blog

Organic fertilizer equipment is the equipment for mass production and processing of organic fertilizer. The complete set of equipment covers all equipment from the collection of organic fertilizer raw materials to the packaging and sales of organic fertilizer.

The production of organic fertilizer making machine is mainly used for livestock and poultry manure, etc., using chicken manure, pig manure, sheep manure, cow manure, and organic fertilizer waste as the main raw materials, adding a certain amount of nitrogen fertilizer, phosphate fertilizer, potassium fertilizer, magnesium sulfate, ferrous sulfate, etc. Substances, rice bran, yeast, soybean meal and sugar are fermented for a certain period of time as biological bacteria, under the action of sulfuric acid, mixed and fermented to process biological organic fertilizer.

Powdery organic fertilizer production line

The products produced by the organic fertilizer processing machinery are made of livestock and poultry manure, chicken and pig manure as raw materials, and do not contain any chemical ingredients. However, chickens and pigs have poor digestion ability and can only consume 25% of the nutrients, while the other 75% of the nutrients in the feed. The components are excreted with the feces, so that the dry product contains nitrogen, phosphorus, potassium, organic matter, amino acids, protein and other components.

Use large-scale organic fertilizer fermentation equipment and biochemical technology to accelerate crop straw decay. That is, the method of mixing and adding fast decomposing agent and using fermentation equipment to turn over and ferment can improve the temperature and speed of composting and shorten the period of composting. Generally, 1 kg of quick-rot agent is added per ton of straw, and livestock and poultry manure is added to mix (or 5 kg of urea) to meet the nitrogen required for microbial fermentation. Use the complete set of organic fertilizer fermentation equipment produced to carry out trough flipping fermentation. Improve fermentation efficiency, shorten fermentation cycle and increase production capacity.

Process for Making Powdery Organic Fertilizer from pig Manure

The traditional crop straw fertilization technology has long fermentation time, poor fermentation effect and simple equipment, which is suitable for small-scale application. There are two methods of high temperature accumulation: composting and retting. The straw fermentation method is: first pulverize the straw with a pulverizer machine, but do not adjust the moisture, carbon-nitrogen ratio, pH value and other factors too much. The ratio of raw materials is the key to improve fertilizer efficiency. The suitable carbon and nitrogen ratio for microbial growth activity is 25:1. Therefore, adjusting the ratio of carbon and nitrogen in composting raw materials is an effective measure to accelerate decomposing and improve the humicification coefficient.

The price of organic fertilizer machines for processing cow dung ranges from tens of thousands to hundreds of thousands of dollars. It is necessary to determine the specific list of cow dung organic fertilizer equipment according to the predetermined annual production volume and production process standards.

Powdery organic fertilizer production line

What equipment is needed to process cow dung organic fertilizer?

Generally speaking, the equipments required for the cow dung powder organic fertilizer production line include fermentation turners, pulverizers, mixers, and screening machines. The cow dung granule organic fertilizer production line needs to add organic fertilizer granulator, organic fertilizer dryer, cooler, coating machine, etc. on the basis of the powder production line.

Windrows for windrow composting working

Fermentation process of cow dung:

1. First, control the moisture of cow dung organic fertilizer raw materials to be about 50% before fermentation. The methods of controlling moisture include solid-liquid separation method and auxiliary material adjustment moisture method.
2. Add organic fertilizer starter or organic fertilizer strain starter according to the process requirements to the raw materials. In order to improve the fermentation speed and fermentation uniformity, mixing equipmentof organic fertilizercan be used for mixing when adjuvant materials are added.
3. Put the raw materials into the trough fermentation tank or the organic fertilizer manure fermentation tankto start fermentation. Fermentation tanks are organic fertilizer fermentation equipment with a high degree of automation. The operation is simple and convenient in the process, and does not require too much effort. The trough fermentation method needs to pay attention to the fermentation temperature at all times. When the temperature of the fermentation pile reaches 70 degrees, the trough-type composting turner should be used for turning in time, usually once every 2 days or so. The purpose is to avoid killing beneficial bacteria when high temperature kills harmful substances. After the fermentation is completed, it can enter the next process of producing powdery organic fertilizer or granular organic fertilizer.

The actual use of organic fertilizer machinery and equipment is very important. It is because there are so many steps in the use of mechanical equipment, it will become more convenient in actual operation, and it is the use of the machine age, so they will be more important. With the advancement of science and technology, organic fertilizer machinery are now better used.

Whole set machine in bio organic fertilizer production line

There are many fields that have great demand for them, because their use can meet the needs of these fields. As far as agriculture is concerned, many machinery and equipment are used in this field, and organic fertilizer equipment is one of them, which is used to produce organic fertilizer. We know that the agricultural sector has a huge demand for chemical fertilizers, and the growth of crops needs the help of fertilizers so that they can survive better.

The use of organic fertilizer equipment can bring fertilization needs to crops. This equipment is very convenient to use, and they have a strong degree of automation. Therefore, it also brings great convenience to the operator. Similar to many advanced equipment types such as organic fertilizer equipment, such as BB fertilizer equipment and compound fertilizer equipment, their use has a great impact on the agricultural sector.

fertilizer rotary drum granulator

The use of these equipment is also very effective. Their use can conceal the disadvantages of artificial fertilization. We know that waste is prone to occur, and artificial fertilization and fertilization are not balanced, which will also affect the normal growth of crops.

Self Propelled Windrow Compost Turner For Sale

• Manure compost turner machine: industrialized fermentation treatment of organic solids such as animal manure, domestic garbage, sludge, and crop straws. The equipment fully ferments the uniformity of fermented materials. So that the front of the fermentation tank can be freely put in or taken out of the fermentation method, and wastes such as feces can be retained for a long time.

high moisture materials cruhser effect

• The wet material crusher is a professional crushing equipment for crushing high humidity and multi-fiber materials. Using high-speed rotating blades, crushed fibers have good particle size, high efficiency and high energy. The semi-wet material crusher is mostly used in the production and processing of organic fertilizer, and it has a good effect on crushing raw materials such as chicken manure and sodium humate.

mixng machine

• The mixer has fast mixing speed and good uniformity. It can mix and add 30% viscous materials with liquid. There are two oppositely rotating paddles and rotors when it is working. Because the blade has multiple special angles, it can be mixed quickly and effectively regardless of the shape, size and density of the material. The bottom opening door is adopted for fast unloading speed and less residual quantity.

Pig Manure Granulation Machine

• The organic fertilizer granulator is a molding machine that can make materials into specific shapes. It is widely used in the production of organic fertilizer, bio-organic fertilizer and other fields. According to the structure and working principle, it can be divided into double roller extrusion granulator machine, disc-type granulator, and round shaping granulator machine, new organic fertilizer granulator, etc. For organic fertilizer made from cow dung, we recommend a new type stirring tooth granulator.

Chicken Manure Dryer

• Rotary dryer is mainly composed of rotating body, lifting plate, transmission device, supporting device and sealing ring. Diameter: φ1000-φ4000, length depends on drying requirements. One of the traditional drying equipment is a cylinder that is slightly inclined to the horizontal. The material is added from the higher end, and the high temperature and hot flue gas flows into the cylinder side by side with the material. As the cylinder rotates, the material is due to gravity. Run to the lower end. A copy board is installed on the inner wall of the cylinder to pick up and sprinkle materials. In the process of falling, the material is broken into fine particles by the dispersing device, which increases the contact surface between the material and the airflow, so as to increase the drying rate and promote the advancement of the material. The dried product is collected from the lower part of the bottom end.
• The rotary cooler can reduce the moisture content while cooling to a certain temperature, reduce labor intensity, and increase output. The drum type cooler is driven by the main motor to drive the belt and pulley, which are transmitted to the driving shaft through the reducer, and installed on the driving shaft. The split gears on the upper gear mesh with the large ring gear fixed on the body and work in opposite directions.

Customized Fertilizer Screening Machine in ShunXin

• The drum screening machine adopts a combined screen, which is convenient for maintenance and replacement. The machine has a simple structure, convenient operation and stable operation. The drum screening machine is mainly used to separate the finished product and the returned material, and can also realize the classification of the finished product, so that the finished product is evenly classified.

fertilizer granules coating machine

• The granular fertilizer coating machine is composed of screw conveyor, mixing tank, oil pump, main engine, etc., with powder dusting or liquid coating process, which can effectively prevent the agglomeration of compound fertilizer. The main machine adopts polypropylene lining or acid-resistant stainless steel.

fertilizer single bucket packing machine

• The fertilizer packaging machine is mainly composed of material import, feeding mechanism (gate), weighing hopper, bag clamping mechanism, frame, suction port, pneumatic system, sensor, control box, conveying and sewing mechanism, etc.
• Conveyor: Configure belt conveyor, bucket elevator or screw conveyor according to the actual needs of customers.

What aspects should be paid attention to when investing in large, medium and small organic fertilizer equipment of FPC company? Analyze the price factors of various types of organic fertilizer equipment. In summary, there are seven basic factors that affect the investment price and production of organic fertilizer.

• Determine the size of the organic fertilizer equipment: For example, how many tons of organic fertilizer can be produced per year, or how many tons can be produced per hour, can the price be determined.
• To determine the shape of the particles is to choose what kind of granulator: powder, column, oblate or standard round. Commonly used equipment for granulating organic fertilizers are: disc pelletizers, drum pelletizer, wet granulator, roller extrusion pelletizer, flat die pelletizer, ring film granulator. The selection of the granulator should be decided according to the local fertilizer sales market. The particle shape is different, the process of the organic fertilizer equipment is also different, and the price of the organic fertilizer equipment is also different.

Pig Manure Granulation Machine

• Determine the configuration level of the organic fertilizer equipment: the configuration level is different, the price of the organic fertilizer equipment is different, the amount of labor used is different, and the stable and high yield of the organic fertilizer equipment is also different: the general configuration is high, the automatic batching device, automatic packaging device, automatic quantitative feeding device, water curtain dust removal, etc.

Pig Manure Compost Fertilizer Production Line

• Determine the type of fertilizer produced. It is compound fertilizer equipment or organic fertilizer equipment. For the same output, organic fertilizer equipment generally takes into account the high water content and the strains are not resistant to high temperatures. The model is generally larger than the compound fertilizer model. There are four types of general organic fertilizers, pure organic fertilizer, organic-inorganic compound fertilizer, biological organic fertilizer, compound microbial fertilizer, and the organic fertilizer equipment is different for different varieties.
• The selection of fermentation turning machine type: The general fermentation forms include stack fermentation, shallow fermentation, deep tank fermentation, tower fermentation, and rotary drum fermentation. The fermentation method is different, and the fermentation organic fertilizer equipment is also different. Generally, aerobic fermentation with a shallow trough turning machine is used (the advantages of a shallow trough turning machine: conform to the principle of aerobic fermentation, not easy to form anaerobic, fully complete fermentation, and fast fermentation).

groove type fertilizer composting equipment

• Determine the level of environmental protection requirements: places with low environmental protection requirements generally choose heavy-duty dust removal equipment, and the investment in organic fertilizer equipment is low. Places with high environmental protection requirements generally choose heavy dust removal plus water curtain dust removal, which can meet my country’s air emission quality standards.
• The price of each model varies according to the degree of automation required. The price of equipment with high degree of automation is correspondingly high, but it can save manpower.

FPC have dedicated in organic fertilizer equipment prodction for many years. You can buy the cost-effective and efficient fertilizer manufacturing machines from us. Welcome to our website for consultation.  https://www.fertilizerplantcost.com/

The turning depth of the chain plate turning machine is 1.8-2 meters, and the turning depth of the general rake-tooth turning machine is 0.6-1.5 meters. The chain plate turning machine occupies a small area and is more efficient.

Equipment advantages of chain plate turning machine: this chain type turning pile mixer has the advantages of high crushing efficiency, uniform mixing, thorough pile turning, and long moving distance. New type chain plate compost turning machine has compact structure and advanced technology. It uses some beneficial microorganisms to promote the rapid decomposing of organic waste such as livestock and poultry manure. It adopts unique pond continuous aerobic fermentation technology to make organic waste. The materials are quickly decomposed, dewatered, sterilized, and deodorized to achieve the purpose of harmlessness, resource utilization and reduction treatment, low energy consumption, and stable product quality.

Installation and commissioning of chain plate type stacker machine.

• After all the parts of the chain conveyor equipment are installed and assembled, we need to fix the conveyor chain plates in place to ensure that the legs, columns, and platforms of the conveyor are fixed with chemical anchors. This step is very important. The work is safer only when the equipment is relatively stable, so we must carry out this work well.
• After the last step of the chain conveyor is completed, we should not slack, but also check all the bolts in general, do a thorough fixation to ensure that each screw is fixed. If there is a screw that we do not fasten well, it may cause safety hazards.
• The axis of the chain conveyor, the drive roller and the reversing roller must be vertical to the vertical center line of the frame, otherwise it cannot rotate flexibly, so these three items must be checked clearly , This is also a very important one.
• The chain conveyor should check the tension of the conveyor chain. If the tension to be checked, we need a set of data. The tension should be 1% to 1.5% of the captain. In the meantime, this is more appropriate. We need to keep this data well. If it is out of this range, we have to adjust it in time.
• The chain conveyor has a rope pull switch to be installed on one side of the equipment, and a steel wire rope should be connected between the two switches, and the tightness can be adjusted by yourself.
• There is also a switch on the chain conveyor, which is a deviation switch, which can be installed on both sides of the head and tail, and it is also installed in pairs. The specific position can be according to the instructions.

There many organic compost turner machine in FPC. Welcome to our  website for ideal fermentation machine. https://www.fertilizerplantcost.com/chain-plate-type-compost-turner/