My Blog

Are you in the business of fertilizer manufacturing and looking for innovative ways to enhance your production process? Look no further! The new type organic fertilizer granulator offers advanced technology and numerous benefits that can revolutionize your fertilizer manufacturing process.

New Type Organic Fertilizer Granulator

1. Enhanced Granulation Efficiency

The new type organic fertilizer granulator is designed to optimize the granulation process. With its unique combination of high-speed stirring and centrifugal force, it ensures efficient and uniform granulation of organic materials. It maximizes your production efficiency by minimizing material wastage and reducing processing time. This leads to higher production capacity and improved granule quality, allowing you to meet the growing demand for organic fertilizers effectively.

2. Versatile Application

One of the standout features of the new type organic fertilizer granulator is its versatility. And its versatility makes it a perfect fit for various organic materials. Whether you are using livestock manure, agricultural waste, or other organic resources, this granulator can handle them all. By offering flexibility in processing different materials, it allows you to adapt and optimize your fertilizer recipes to meet the specific nutritional needs of different crops and soil conditions.

Materials for New Type Organic Fertilizer Granulator

3. Customized Granulation for Varied Crops

Different crops have different nutrient requirements. This granulator offers flexibility in granule size and composition, allowing you to customize the fertilizer according to the specific needs of various crops. That means creating healthier plants and higher yields. Powered by advanced technology, this machine provides precise control over the granulation process, ensuring consistent size, shape, and density of the granules.

4. User-Friendly Operation

New type organic fertilizer granulator is designed with user convenience in mind. Easy operation and maintenance make it accessible even to those new to fertilizer production. Its intuitive interface and hassle-free maintenance ensure a seamless user experience.

5. Cost-Effectiveness in Production

As a farmer or fertilizer manufacturer, cost-effectiveness is always a crucial factor. The organic fertilizer granulator can be your ally in achieving significant cost savings. By improving granulation efficiency, minimizing material wastage, and reducing processing time, it optimizes the utilization of your resources. Furthermore, producing organic fertilizers on-site reduces dependency on expensive commercial fertilizers, allowing you to save on procurement and transportation costs in the long run.

Conclusion

By embracing this new type granulation machine, you can enhance granulation efficiency, accommodate various organic materials, improve nutrient retention, promote sustainable agriculture, and provide cost savings, which create an invaluable asset for farmers and fertilizer manufacturers. For specific product features and details, please refer to: https://www.fertilizerproductequipment.com/new-type-organic-fertilizer-granulator/ and consult with us.

In order to use organic fertilizer making equipment to create more economic benefits, we should first improve the efficiency from the production process. What aspects should organic fertilizer equipment manufacturers start from to improve granulation efficiency?

When using compound fertilizer equipment for granulation, a large amount of organic raw materials are required. Most of these organic substances are perishable substances or rotten substances, but most of them still maintain the prototype. Therefore, hammer crushing should be used first when making materials. The machine crushes the material and then puts it into the fermentation pair for fermentation, because these processes are all prepared for the granulation of the compound fertilizer equipment in the later stage.

Pan Type Fertilizer Pelletizing Machine

Therefore, it needs to be pulverized to the required fineness for granulation. These materials may have a lot of pungent odor during the process of pulverization and transportation. If measures are taken in advance, the decomposition of organic matter during fermentation of organic fertilizer raw materials will produce A large amount of pungent gas is mainly ammonia gas, so the fermentation workshop should be separated from the production workshop as much as possible. After the material is completely decomposed, the material can be transported to the compound fertilizer processing equipment by a screw conveyor, and the material enters the compound fertilizer equipment from the gold silo for extrusion and granulation.

1. According to the composition, fineness, viscosity, humidity, temperature and other characteristics of the powder, the moisture content of the powder should be controlled at about 30-28%.
2. Too much water content, too many balls, the surface of the ball is very sticky, and it is easy to block the screen surface;
3. How to preliminarily measure the volume of granulated water in the production process: a simple and practical method – hand feeling method: grab a material ball from the disk fertilizer granulator, the hand can be a ball, and it can be released by touching it with your fingers. In this way, there are many particles, high output, and it is not easy to block the screen surface.
4. Control the quality of various raw materials such as chemical fertilizers in strict accordance with the compound fertilizer formula.
5. It is strictly forbidden to use iron blocks, stone blocks larger than 10mm, and wood blocks larger than 10mm for raw material discharging and feeding. There are not many quality indicators of rice bran and rice sand, which seriously affect the yield.
6. The powder particle size used as compound fertilizer is 70-90 mesh.
7. Do a good job in technical training to improve the technical quality and operation skills of workers.

The reason of wear of the shell of double roller granulator
Zhengzhou SX professional technicians will analyze the reasons for the wear of the roller shell on the compound fertilizer production line on the roller granulator

1. raw material moisture, pH

The roller sleeve is made of stainless steel. It reacts strongly with the pH value of the substance. Improper moisture and pH of the material will cause acid-base corrosion on the roller surface and damage the roller surface.

2. material factors

Roller extruder mainly deals with dry powder materials. Due to the different hardness of the material, uneven forces will be produced during extrusion and ball formation, which will increase the wear of roller skin. From the perspective of material factors, the other factor is the uniformity of the raw material particle size. Different sizes of raw materials also lead to uneven force and wear of roller sleeve.

3. feed uniformity coefficient

The center of the axis of the parallel bar of the extruder is parallel to the surface of the roll skin. If the feed is seriously uneven, one end feeds more and the other end is fed less, it will cause uneven force at both ends of the roller, increase the friction between the roller and the material, and cause the roller to wear.

Measures to reduce the wear of the roller shell in the compound fertilizer production line of the roller extruder:
In the process of pelletizing of the roller extrusion granulator, the roller skin is inevitably worn.

However, if used properly, it can effectively reduce the wear of the roller skin, thus extending the service life of the roller skin. According to the above factors, the following aspects can reduce the wear of the granulator.

1. for materials with high moisture content and high pH value, inspection and adjustment shall be carried out.

2. roller material, it is very necessary to select the cylinder cover with good material, wear resistance, torsion resistance and corrosion resistance.

3. in order to supply working materials, the uniformity of feed must be controlled to avoid wear caused by uneven axial force of roller.
Effective maintenance is an important means to reduce wear.

In conclusion, the damage factors should be avoided in the daily operation of the compound fertilizer production line from to the roller extruder. Therefore, manual and conventional use can reduce the wear of the pelletizing roller of extruder, prolong the service life and reduce unnecessary waste.