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Compost turners play a crucial role in the fermentation of organic fertilizers. Among the various types of composting equipment available, the wheel type compost turner stands out with its wide span and high throwing height. In practical applications, there is a amazing fact where single machine has a span exceeding 30 meters, which a feat that other compost turning machines find hard to match.

Why don’t you try Shunxin wheel compost equipment, focusing on its efficiency and capability in large-scale fertilizer production lines.

Commercial Wheel Type Composting Machine for Sale

Advantages of Wheel Type Compost Turners

Wheel type compost turners are designed to facilitate the fermentation process in organic fertilizer production. They are intensive machines that combine flipping, stacking, oxygenation, crushing, and mixing functions. Here are the key advantages of this composter:

Organic Fertilizer Production Line

1. Strong Work Capacity

It exhibit robust capabilities, allowing for efficient operations in large-scale fertilizer production. In comparison to traditional mechanical compost equipment, the wheel compost machine has made significant strides in addressing the challenge of turning and throwing spans. With a high-powered motor and large working span, it can effectively handle a wide range of organic materials.

2. Wide Applicability

This machine is primarily utilized for the harmless and resourceful fermentation of livestock manure. It can also processes various organic waste materials such as animal and plant residues, straw, waste residue, household garbage, and sludge, making them suitable for diverse organic fertilizer production enterprises.

Organic Fertilizer Raw Materials

3. High Flipping Efficiency

Compared to other compost turners, wheel type compost turner offers higher flipping efficiency. Its large span and deep flipping depth, combined with high-powered equipment, contributes to faster and more thorough composting.

4. Robust Structure

Wheel type composter is characterized by a well-designed and balanced structure. Its structure are rigid, sturdy, and reliable, ensuring safe and efficient performance. Additionally, its standardized components and simplified maintenance make them user-friendly and convenient.

Structure of Large Wheel Type Compost Turner

5. Low Energy Efficiency

This compost machinery incorporates energy-saving transmission mechanisms. By employing a double-diameter, symmetrical disc system with adjustable speed displacement, it achieve low-energy consumption while efficiently handling large-scale composting operations. With a high degree of automation, the machine operates seamlessly, reducing manual labor and increasing efficiency.

Conclusion

Wheel type compost turners present a compelling option for organic fertilizer production, particularly in large-scale operations. With their strong work capacity, wide applicability, and high flipping efficiency, they provide a comprehensive solution for the fermentation process. Additionally, its well-designed structure, reliability, and energy efficiency makes a favorable choice for fertilizer production lines. When seeking efficient and effective composting equipment, considering a wheel type compost turner can lead to substantial benefits for organic waste management and sustainable agriculture practices. Visit this website: https://www.fertilizerproductequipment.com/large-wheel-type-compost-turner/ for more details!

Organic fertilizers are now playing an increasingly important role in the agricultural field, gradually replacing chemical fertilizers to provide nutrients for crop growth. In the process of producing organic fertilizers, organic fertilizer turning equipment is one of the indispensable equipment in the production line, which plays an important role in turning the materials over. Throwing treatment plays an important role in promoting the fermentation and decomposing of materials. Nowadays, the organic fertilizer equipment manufacturers on the market are mixed, and the quality is uneven, so how to choose the most suitable organic fertilizer turning equipment? Today, FPC organic fertilizer composting turner manufacturer will take you to find out.

Self Propelled Windrow Compost Turner For Sale

First, choose organic fertilizer turning equipment according to the annual organic fertilizer output. Different types of organic fertilizer turning equipment are suitable for organic fertilizer manufacturers of different scales. Therefore, before purchasing equipment, you must first understand your annual organic fertilizer output, the quantity and moisture content of raw materials, etc. Only with a full understanding of these issues, it will be easier to do when purchasing organic fertilizer compost turning equipment.

Second, it is necessary to understand the types of organic fertilizer turning equipment. Now organic fertilizer turning machines are mainly divided into trough type and self-propelled turning machines, because the trough type composting turner machine needs to be constructed manually before operation, and due to The structure of the trough dump truck is special, and the oxygen supply is not as good as that of the self-propelled dumper. Therefore, most organic fertilizer manufacturers prefer to purchase the self-propelled dumper. In fact, the trough turner also has advantages. It will save more land than the self-propelled turner. It can be installed with an organic fertilizer granulation production line to achieve continuous production.

Wheel type Compost Turner for Large Scale Composting

The self-propelled turning equipment adopts the design of four-wheel walking system, which is convenient and simple to operate. It can turn forward and backward. During the driving process, the whole vehicle rides on the pre-stacked long strip of fertilizer base, and uses the lower auger of the rack. The stirring knife flips, fluffs and moves the material, and after passing the car, it forms a new strip stack. The machine modification work needs to be carried out in open and outdoor venues that can be open-air, or in the greenhouse in the production workshop for homework. The self-propelled pile turner is economical and practical, equipped with a cab, the rear shaft adopts a universal joint shaft, and the auger transmission method adopts double chains to realize the transmission. The equipment is durable and safe.

Moving type compost turning machie

After you have a full understanding of your own annual output and the types of organic fertilizer turning equipment, you can have a clear idea and a clearer purpose when choosing organic fertilizer equipment. When purchasing, it is best to choose products from regular manufacturers and look at the reputation of the manufacturers in the industry, so that the quality of the purchased equipment and after-sales service will be more guaranteed.

Organic fertilizers are now more and more widely used in the agricultural field. While providing sufficient nutrients for crops, they can also improve soil quality. So do you know how organic fertilizers are processed? Today, taking sheep manure organic fertilizer as an example, I will show you how to use organic fertilizer equipment to convert sheep manure into organic fertilizer.

First, mix an appropriate amount of straw powder into the sheep dung. The specific amount is determined according to the moisture content of the sheep dung. Usually, the moisture content of fermentation requires 45%. The dripping water will disperse as soon as you let go, and you will meet the requirements. Then add cornmeal and bacteria, the role of cornmeal is to increase sugar, which can promote the fermentation of bacteria.

Granular and powder organic fertilizer production line

The next step is to add the prepared mixture into the fertilizer horizontal mixer machine for uniform mixing. Pay attention to the mixing must be complete and no lumps are left.

The mixed ingredients are piled into long strips with a width of 1.5-2 meters and a height of 0.8-1 meters. Use a turning machine to turn them once every two days. The piling will heat up in 2 days, become fragrant in 9 days, and become fertilizer in 10 days. On the second day, the temperature can reach 60-80 degrees, eliminating diseases and insect pests such as Escherichia coli and eggs; on the 4th day, the odor of sheep manure can be eliminated; on the 7th day, the compost will become loose and dry, covered with white Mycelium, on the 9th day, the aroma of wine koji was emitted; on the 10th day, the bacterial fertilizer was fermented and matured.

semi wet material crusher details

After the fermentation is mature, it can be pulverized by a semi wet material pulverizer after a little drying. After being granulated by an organic fertilizer granulator machine, it is dehydrated by a dryer and screened by a sieving machine. The finished organic fertilizer is completed. The final step is to package the factory for sale or storage.

The above are the specific steps for converting sheep manure into organic fertilizer through organic fertilizer equipment. You can refer to it. If you have any questions or needs about organic fertilizer production, please feel free to consult FPC organic fertilizer processing equipment manufacturer.

When the organic fertilizer production line is in operation, it is mainly divided into two parts: pretreatment part and granulation production. The following organic fertilizer making equipment manufacturer FPC will take you to understand each part.

Wheel type Compost Turner for Large Scale Composting

The pretreatment part is also called powder organic fertilizer processing equipment: animal manure composting turner, organic fertilizer pulverizer, drum screening machine and other equipment.

The granulation production part is further divided into: mixer, granular organic fertilizer maker, rotary dryer, cooler, drum screening machine, coating machine, automatic weighing and packaging machine. Through the organic fertilizer production line, the processing of livestock and poultry manure, straw rice husks, biogas residue sludge, kitchen waste and urban waste into organic fertilizer can not only reduce environmental pollution but also turn waste into treasure.

Cow Manure Granulation Machine

Since its establishment, FPC Organic Fertilizer Equipment Factory has continuously updated its products. With advanced equipment, exquisite craftsmanship and strict inspection and testing, it provides customers with high-quality products and has won unanimous praise from users. The products are exported to all parts of the country and abroad. The company’s products and quality have always been in a leading and dominant position in the same industry.

With the rapid development of the cattle industry, fecal pollution has become a major problem. According to relevant data, in some places, the pollution of cow dung to the environment is more than 2 times, which has exceeded the total amount of industrial pollution. In fact, cow dung has many uses. In the past, it was directly fermented as the base fertilizer for crops. Now, manure can be turned into treasure and processed into organic fertilizer to obtain higher benefits. So how to process cow dung into organic fertilizer?

1. Make 1 pack (200 grams) of cow dung compost starter with 3 kg of rice bran (straw powder, sawdust, wheat bran and rice bran are all acceptable) to make a strain mixture for later usewith compost screening machine.
2. Sprinkle the above strain mixture evenly into 2-3 cubic meters of composted cow dung. The moisture of the whole material is kept at about 50-60%. Judging the moisture standard of the material: knead it into a ball, with watermark, no dripping, and it will disperse when you let go. , During the fermentation process, you should pay attention to shelter from the rain. If conditions permit, you can set up a canopy above the material pile, or cover it with a layer of plastic film to prevent the rain from getting wet.
3. Be sure to turn the pile evenly and thoroughlywith the manure composting machine, and turn the low-level special materials into the middle and upper part of the pile as much as possible, so as to fully decompose. After turning the heap once, it must be turned once a week in the future, but when the temperature exceeds 70 degrees, it must be turned immediately, otherwise the beneficial microorganisms and fermentation bacteria will be killed in large quantities, which is not conducive to fermentation and decomposing.

Pig Manure Compost Fertilizer Production Line

Processing cow dung into organic fertilizer can effectively reduce the pollution caused by it, and to a certain extent, it is also of great help to production. Therefore, it is necessary to carry out organic fertilizer treatment on cow dung to play a greater role.

Organic manure compost turners are also common in agricultural and livestock equipment. Generally, our customers usually do not ask us questions about how to operate this equipment after purchasing the equipment. They may feel that they are too familiar with livestock equipment, but It is often such a mentality that the life of the equipment is too short, and the methods that are often used are not necessarily correct.

self propelled compost turner

First of all, let’s talk about the work attitude. There are no major requirements for the operator, as long as they are adults, but they should not be half-hearted during the operation, and their attention should be highly concentrated on operating the equipment.

Secondly, let’s talk about livestock handling. Everyone knows that the organic fertilizer composting turner machine is to ferment livestock manure into organic fertilizer, but don’t overlap with the feeding time of livestock during the use process, or don’t let livestock hear these noises. Into, too much noise will also affect them.

Talking about the cleaning problem, sometimes feces stick to the drum during the operation, then stop the work to clean the feces first. If you don’t clean it once and twice, it will naturally affect the flexibility of the equipment.

The above introduction on “What are the benefits of using an organic fertilizer compost turner for the production and fermentation of organic fertilizer” and “How to properly apply an organic fertilizer turner”, I hope you can understand “the role of an organic fertilizer turner and Use it correctly” will help.

High-temperature composting technology generally uses aerobic tank fermentation to make compost, and uses a tank turning machine to ferment and turn the pile. For large yields, a roulette turning machine can be used to ferment and turn. It can also be decomposed by strip-chop fermentation, using a crawler turning machine or walking type turning machine. It can ensure enough high temperature to kill the parasites and roundworm eggs, and kill the vegetative cells of pathogenic bacteria, and kill weed seeds, and consume the energy such as carbohydrates in the materials as much as possible, so as not to be applied to the soil in the future. After the middle, it causes undesirable phenomena such as burning roots and seedlings. At the same time, the high temperature has the conditions to consume as much as possible the crude fiber in the feces and the hydrocarbons in the straw. If the hydrocarbons in the crude fiber and straw are not removed, after applying this fertilizer to the soil in the future, one will burn the roots, and the other is because the carbon-nitrogen ratio of this fertilizer is too high, which will cause a large number of microorganisms to heat up. At the same time, it will compete for the nitrogen source in the soil to balance the carbon-nitrogen ratio, which will result in an unfavorable situation of competing with plants for fertilizer, resulting in slender roots and seedlings. At the same time, the use of a trough-type compost turner for fermentation and aerobic fermentation can ensure rapid fermentation and keep farmers in the middle of the two crops. In a short period of time, the straw decomposing process is fully completed.

Wheel type Compost Turner for Large Scale Composting

Fermentation of organic fertilizers is to use chain plate type compost turning machines that can process livestock and poultry manure and strip-type crawler turning and throwing machines to ferment and decompose. The second is to use aerobic fecal fermentation tank for fermentation, which has a short operating period and high processing efficiency. The heat generated by the fermentation in the fermenter rises, which can preheat the upper layer of feces and facilitate the flow of air and the supply of oxygen. The fermentation tank is divided into multiple layers, and each layer can be fermented. After the manure is put into the fermentation tank, the manure is transferred and turned over by the turning of the flap. The operation is simple, the energy consumption is low, and the floor space is small and the maintenance is convenient. The third is that the flap is provided with vent holes, and the flap is directly left with fine slits. The bottom of each layer of fermentation chamber is arranged with air pipes, which improves the aeration capacity, reduces the energy consumption of the fan, and makes the air distribution more uniform. However, it is difficult for the staff to understand the processing conditions of high-temperature fermentation of livestock and poultry manure from the outside. The livestock and poultry manure after high temperature treatment can be slowly dropped to the top of the transfer truck or on the receiving conveyor to complete the automation of the device, and the waste gas generated during fermentation is processed by a dedicated waste gas processor. The exhaust gas treated by the processor meets the emission requirements. The fecal material that has been fermented and decomposed needs to be thoroughly decomposed in the aging field. The aging field is also called the secondary fermentation plant. The secondary fermentation generally takes 5-7 days, and the secondary fermentation time can also be determined according to the production volume. The maximum time should not exceed 20 days. The white mycelium inside the fermentation product and the aroma of distiller’s grains will be produced at the same time. The secondary fermentation field can also be used as a raw material storage field. The pellets made of raw materials that are not fermented and decomposed are easy to swell after bagging.

Granular and powder organic fertilizer production line

Next, the fermented raw materials are crushed, and a special crusher can be used to crush to the granulation requirements, generally 0.5-0.08mm (24-50 mesh). At this time, the crushed raw materials are put into a horizontal mixer for mixing, and humic acid can be added or nitrogen, phosphorus, potassium, reinforcing powder, and organic matter can be added to meet the requirements of the formula and meet the national standards. The agitated raw materials are crushed by a chain pulverizer and then sent to an organic fertilizer granulator for granulation. During granulation, the angle of the granulator and the pressure of the water supply can be adjusted according to the required particle size to form balls, and the ball formation rate can reach 95%.

fertilizer rotary drum granulator

At this time, the manufactured particles are sent to the dryer for drying. The length and diameter of the dryer are determined according to the output. The retention time of particles in the dryer is generally about 30-40 minutes. The particles are dispersed in the dryer through the lifting device to fully absorb heat. The heat is generated by the hot blast stove and sent to the dryer through the induced draft fan to dry the particles, suck away the moisture, and enter the dust removal room. After the gas entering the dust removal room is processed, it meets the air emission requirements, and then is discharged into the atmosphere. This meets the requirements of air environmental protection. At the same time, the dried semi-finished product is sent to the cooler for cooling. The feed temperature is generally 60-80 degrees, and the temperature of the cooled material is generally about 30 degrees. Then the cooled semi-finished product is sent to the sieving machine for screening For classification, the particle size of the finished product is between 2.5-5.5, and the finished particles after sieving are sent to the coating machine.

complete organic fertilizer production line

Send the large over-standard particles and small particles into the chain-type powder mill after stirring to be crushed and re-granulated. Color to achieve customer satisfaction, and the coating agent contains certain nutrients to achieve slow-release purpose). The particles sent into the finished product warehouse are weighed and packaged by an automatic weighing and packaging machine. When weighing, they are bagged according to their own set weight. After sealing, the finished organic fertilizer can be sent to the finished product warehouse or shipped out of the factory.

We all know that beef is a good thing. It not only tastes good but also contains rich nutrients. It also sells well in the agricultural market. But what can everyone know about the cow dung produced by cows? Cow dung is also a valuable resource brought to us by cows. If cow dung is mixed with crop straw, mushroom residue, sawdust and other paving materials in a certain proportion (dung accounting for 80-90%) , The others account for 10-20%), and then the raw materials for making cow manure organic fertilizer can be produced after fermentation. The specific situation will be explained by FPC.

The cow dung organic fertilizer equipment is a whole production line developed by the FPC company after more than 15 years of technological precipitation and technological reform. The specific conditions of the raw materials of cow dung organic fertilizer are as follows:

Wheel type Compost Turner for Large Scale Composting

1) Control of the moisture content of cow manure organic fertilizer raw materials: when fermenting cow manure, the moisture control content should be 40%-65%. The method of judging is to hold a handful of materials tightly, the best condition is that the materials do not drip when they see water between the fingers, and the materials will disperse when they fall on the ground. During the fermentation period, less water will lead to slow fermentation, and more water will affect the ventilation of the material, so we must control the moisture.

2) Control of fermentation temperature of cow manure organic fertilizer: the initial temperature of cow manure organic fertilizer raw material fermentation can be controlled above 15 ℃, which is more appropriate (operable in four seasons, not affected by the season, try to ferment indoors or in a greenhouse in winter). The fermentation temperature should be controlled below 70-75℃.

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3) Oxygen supply measures for cow manure organic fertilizer: During the fermentation of organic fertilizer raw materials, cow manure requires aerobic fermentation. Therefore, we need 2-3 days to use turning equipment for turning during fermentation (turning equipment: trough composting turner machine, mobile compost turning machine) in order to achieve the purpose of oxygen supply. If this situation is not taken seriously, it is likely to cause anaerobic fermentation and produce odor, which will affect the effect of fertilizer.

4) Fermentation time of cow dung raw materials: The fermentation of cow dung organic fertilizer raw materials is generally stacked for 48 hours, and the temperature rises to 50-60 ℃, and can reach 65 ℃ or more on the third day, and the fermentation of the whole raw material is completed within 15-30 days. When the material is dark brown and white mycelium appears on the surface, it indicates that the fermentation has been completed.

Moving type compost turning machie

The above is the fermentation process of cow manure organic fertilizer raw materials, and the complete set of small-scale cow manure organic fertilizer production line equipment is generally within $30,000-$90,000. Since all our equipment can be customized, each customer’s needs are different and the customized organic fertilizer production line is also different. Therefore, the price of a complete set of cow manure organic fertilizer equipment ranges from tens of thousands of dollars to hundreds of thousands of dollars. The main configuration principle is set according to the customer’s site selection and the personal capital chain supply situation.

With the development of agricultural technology, earth-shaking changes have taken place in the fertilizer industry. The use of traditional fertilizers has been gradually reduced. Now the majority of farmers prefer organic fertilizers produced by organic fertilizer equipment. So what are the advantages of organic fertilizers to allow farmers Do friends love it so much?

Wheel type Compost Turner for Large Scale Composting

The organic fertilizer fermented by the organic fertilizer equipment improves the soil and is good for absorption: it is rich in organic matter and humus, improves the nitrogen fixation capacity of phosphate fertilizer, melts water, promotes the absorption of plants, and increases the activity of beneficial microorganisms in the soil, thereby producing biological regulation substances that can stimulate Root growth promotes nutrient absorption and effectively improves nutrient absorption and utilization.

The chicken manure treated by the organic fertilizer equipment can maintain a good soil aggregate structure after being applied to the soil. The biological activity of the organic matter promotes the activity of various enzymes in the body and accelerates the growth of crops. According to its beneficial advantages, it can inhibit the formation, reduce the production of viruses, reduce the occurrence of diseases, and improve plant activity.

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The organic fertilizer produced by the fermentation process of the organic fertilizer equipment can activate the soil, improve soil compaction, nutrient loss, improve soil permeability and plow layer, loosen the soil, increase soil moisture, reduce nutrient absorption resistance, and promote nutrients to crop roots International transfer, enhanced drought resistance, low investment, high output, and remarkable results.

It is precisely because the effect of organic fertilizer produced by organic fertilizer equipment is so good that it can reduce pests and diseases and increase crop yields, so it is deeply loved by farmers. This is why it can replace traditional fertilizers.

As the process part of the granular organic fertilizer production equipment, the main technical means of the powdered organic fertilizer equipment are: fermentation, decomposition, crushing and mixing of organic raw materials, livestock and poultry manure or domestic garbage, sludge, distiller’s grains, biogas residue and other raw materials ,Package.

The basic process configuration of organic fertilizer equipment is dehydration, drying, fermentation, crushing, mixing, and packaging. This completes the processing of powdered organic fertilizer. Compared with the simple process of powdered fertilizers, granular organic fertilizers require further processing.

The basic process configuration of granular organic fertilizer equipment is dehydration, drying, fermentation, crushing, stirring, granulation, cooling, and packaging. Equipped with organic fertilizer granulator, organic fertilizer dryer, organic fertilizer coating machine. After the pellets are mechanically cooled, they can be packaged, stored or sold.

Organic Fertilizer Production Line Flow Chart

Process system equipment of organic fertilizer production process flow

1. Fermentation system: The fermentation system of the organic fertilizer equipment process is composed of a feed conveyor, a biological deodorizer, a stirring mixer, a special lifting dump truck and an electrical automatic control system.
2. Drying system: The main equipment includes belt conveyor, rotary dryer, cooler, induced draft fan, hot air stove, etc.
3. Deodorization and dust removal system: consists of a sedimentation chamber, a dust removal chamber, etc.
4. Crushing system: including a new type of semi-wet material crusher, LP chain crusher or cage crusher, etc.
5. The batching system is composed of an electronic batching system, a disc feeder, and a vibrating screen. It can be equipped with 6-8 kinds of raw materials at a time.
6. The mixing system consists of optional horizontal mixer or pan mixer, vibrating screen, mobile belt conveyor, etc.
7. Granulation equipment required for organic fertilizer granulation system. Optional granulation equipment includes: organic fertilizer compound fertilizer combined granulator, drum extrusion granulator, disc granulator, special granulator for organic fertilizer, rounding machine, etc.
8. Drying system: The organic fertilizer drying system consists of a drum dryer and a cooler.
9. Screening and coating system: It is mainly completed by a drum screening machine, which can be equipped with a one-stage screening machine and a two-stage screening machine, with high yield and good granularity; after the screening machine, coating can be used to prevent the fertility from being dispersed.
10. The finished product packaging system generally includes electronic quantitative packaging scales, silos, automatic sewing machines, etc., to realize the automatic non-intermittent production of organic fertilizer equipment, and the conveying system mostly uses belt conveyors and screw conveyors.