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How To Make BioFertilizer From Animal Manure?

The biggest difference between biological organic fertilizer and ordinary organic fertilizer is that it not only contains organic matter and nitrogen, phosphorus and potassium components, but also contains active beneficial bacteria, which can greatly improve the soil, and beneficial bacteria can reproduce rapidly in the soil.

The cost of biofertilizer producing machine is about 150,000 yuan, including fermentation and stacking machine, grinder, mixer, granulator, coating machine, dryer, cooler, packaging machine. The price of medium and large bio-organic fertilizer production line is 200,000-millions.

Bio-organic fertilizer production technology:

How to make bio organic fertilizer? The important link in the production of bio-organic fertilizer is the fermentation process, which requires the use of efficient compound strains and propagation technology, the use of advanced raw material allocation technology and bio manure making machine. In the fermentation process, the temperature of raw materials needs to be controlled. During the fermentation process, raw materials will continue to heat up.

bio fertilizer making machine for sale

But the highest temperature needs to be controlled below 70 degrees, 60 degrees -70 degrees is appropriate. The purpose is to kill the pathogens, harmful bacteria and weed seeds in the raw materials in the process of high temperature, and at the same time retain the beneficial bacteria in the bacteria agent, so that it continues to multiply rapidly, so that the raw materials are better fermented and mature. After fermentation, the organic fertilizer not only kills the harmful substances, but also ensures the survival of beneficial bacteria, which successfully completes the mass production of biofertilizers.

Of course, there is also the need for subsequent processing.

Comminution: the fermented material is comminution. The purpose of comminution is to make the organic fertilizer reach a certain fine particle size, which is convenient for the next granulation process.

Granulation: the use of bio pellet machine for raw material granulation, the purpose of granulation is to prolong the fertilizer effect of organic fertilizer, and in the process of use more convenient, not afraid of wind when using, and particle organic fertilizer density is larger, longer fertilizer effect, less use.

Disk pelletizer for making animal manure fertilizer

organic fertilizer granulator for sale

Drying and cooling: the use of organic fertilizer drying and cooling equipment to deal with the excess water in the particles, the strength of the treated organic fertilizer particles is higher, easy to preserve and transport.

Two Methods of Making Bio-Organic Fertilizer Using Bio-Organic Fertilizer Equipment

With strip or trough compost, the compost temperature can rise to about 50℃. Within 48 hours, the stack temperature can rise above 60°C, or even as high as 70°C. Such a temperature in spring, summer, and autumn can make all the raw materials in the pile decompose in 5-7 days, the odor disappears, and all the pathogenic bacteria, insect eggs, and grass seeds in the raw materials are killed. Fertilizer fermented by this method can be called ecological organic fertilizer or pollution-free organic fertilizer, which can be directly used on crops.

Bio Organic Fertilizer Production Process Flow Chart

Two methods and production processes for making bio-organic fertilizer using bio-organic fertilizer equipment

There are two common production methods for bio-organic fertilizer, namely, mixed fermentation of manure straw and fermentation of livestock and poultry manure. The equipment for making bio-organic fertilizer includes composter equipment, crushing equipment, mixing equipment, granular equipment and so on.

  1. Use livestock manure and crop straws and other wastes to mix and ferment organic fertilizer. When using crop straw and other raw materials for fermentation, about 20% of livestock manure can be added, and when using livestock and poultry manure as the main raw material, about 20% of straw powder can be added. The fermentation method is the same as described above.

If fermented with more acidic raw materials, 1-3% lime powder should be added during fermentation to adjust the pH to neutral. The organic fertilizer fermented by this method is suitable for various crops and various soils.

  1. Use livestock manure to ferment organic fertilizer. Use chicken manure, pig manure, sheep manure and other livestock manure as raw materials. The water content is controlled at about 40%, and it contains about 1.6 tons of raw materials + 5 kg of probiotic liquid + 2-3 kg of corn flour mixed and mixed and crushed.

Organic Fertilizer Production at Large Scale

Organic fertilizer is the main fertilizer to improve crop quality and reduce environmental pollution. The organic fertilizer production line realizes the transformation of high-quality organic fertilizer by reprocessing manure, straw, agricultural wastes and other agricultural wastes.

The heavy use of chemical fertilizer has led to the decrease of soil organic matter content, the serious land consolidation, the increase of crop diseases and the serious yield reduction. Organic fertilizer has no pollution and high fertility in agricultural production and use. Organic fertilizer is the main fertilizer used in agricultural production, which has the characteristics of long-term and lasting effect, activating land, promoting plant growth and increasing yield. Organic fertilizer production line mainly transforms waste into organic fertilizer through fermentation composting and granulation.

Fermentation composting is the first step of organic fertilizer production line. Fecal straw was put into fermentor for high temperature fermentation. After high temperature treatment, bacteria, insects and eggs were removed from compost. The organic matter after fermentation is sent to the equipment of organic fertilizer production line for granulation. Combined application of organic fertilizer and chemical fertilizer can complement each other and improve fertilizer utilization rate.

Chemical fertilizer is a quick acting fertilizer with high nutrient content, less composition and fast release, while organic fertilizer is a long-term fertilizer with high nutrient content but low relative content and slow release. In order to maintain the self-sustaining of nutrients and soil fertility, and strengthen the recycling and reuse of soil nutrients, in the organic fertilizer production line, organic fertilizer and chemical fertilizer can be combined to make organic-inorganic compound fertilizer, which can complement each other. The combination of fertilizer efficiency is more conducive to the absorption of crops, providing nutrients for crops and improving fertilizer utilization rate.

Using two in one organic fertilizer granulator, various organic fertilizers and chemical fertilizers can be mixed and granulated to produce high-quality organic fertilizer. Our factory has designed a large output organic fertilizer production line. The organic fertilizer production line mainly includes two in one granulator, ball mill, drum screening machine, vertical crusher, double shaft mixer, rotary dryer, rotary cooler and packaging machine. Through the deep processing of these equipment, organic matter can become high-quality organic fertilizer.

More details, go to https://organicfertilizerplants.com/

Methods for Fertilizer Production and Application

Pay attention to the time of fertilization

Organic fertilizer is slow to use, so it should be applied as early as possible. It is usually used as the base fertilizer before sowing or sowing, and fermentation will be better before use. The latter is less effective than the basic fertilizer.

Fertilizer has a quick effect, and should be used as base fertilizer one week in advance. Fertilizer should be applied before the critical period of crops or during the peak period of nutrient absorption to meet their needs.

How to make organic fertilizer, here are complete systems for your reference, https://organicfertilizermachines.com/organic-fertilizer-production-line/

Biological fertilizer plays an important role in inhibiting bacteria in soil. Therefore, under the premise of bacteria having reproductive growth time, it should be applied early, which can be applied with organic fertilizer for soil or during implantation or implantation before application.

NPK Drum Granulation Line

NPK Drum Granulation Line

Second, pay attention to the application method

The main function of organic fertilizer is to improve the soil and provide nutrients, which is usually used as the basic fertilizer in the soil. Therefore, the organic fertilizer and soil should be mixed evenly with the deep plough to achieve the purpose of improving the soil. It can also be used in combination with microbial agents for acid-base reproduction, which will improve the soil environment, balance nutrition and increase the structure of soil aggregates. To make fertilizer met the requirements, it is necessary to select a realiable organic fertilizer machine manufacturer.

In the basic fertilizer, because the nutrients in the organic fertilizer are mainly nitrogen, it can reduce the nitrogen fertilizer in the organic fertilizer, the base fertilizer can use 30%, the rear fertilizer can use 70%. Phosphate fertilizer and potassium fertilizer can be paid off as base fertilizer at one time. The fluidity of phosphate fertilizer is poor, and the recovery effect is poor in the later stage. Therefore, the phosphate fertilizer should be applied to the soil as the base fertilizer.

To make compound fertilizer, here are machines for your reference:https://organicfertilizermachines.com/compound-fertilizer-production-line/

The best way to apply the fertilizer is to use the full solution quick acting fertilizer, such as the source Bank of P and K, which can be absorbed quickly after the decomposition of vegetables, which has little influence on the soil. Biomass fertilizer can be concentrated in planting sites or based on organic fertilizer because of its small quantity. The latter can be used to produce long bacteria by using the same kind of biological fertilizer to improve the removal ability and disease prevention effect of phosphorus and potassium solution.

Finally, pay attention to the dose

Different crops have different growth stages. The amount of fertilizer is different, so the amount of fertilizer should be controlled, and the fertilizer should be applied according to the different needs of plants, and the content of nutrient elements in soil should be considered comprehensively
Reasonable collocation of chemical fertilizer.

We can arrange engineers to go to the customer factory or workshop to check the situation on site, and then make the production layout drawings for the customers.

We provide installation and maintenance for overseas engineers.
For the construction of customers, we can provide construction drawings for free.

When customers visit China to check our factories, we can take our machines to our fertilizer plants, including roller pressing granulation production line, organic fertilizer production line, NPK compound fertilizer production line.

why do we produce bio organic fertilizer

Bio organic fertilizer production line is designed for the production of bio organic fertilizer. In the fertilizer manufacturing process of bio compost, different types and series of fertilizer equipment should be equipped to complete the production process. But why do we produce bio organic fertilizer?

Introduce biological fertilizer production line. In the production process of bio organic fertilizer, it will be equipped with chain crusher, horizontal mixer, flat mold granulator, drum screen machine and a series of fertilizer equipment.

Function of biological fertilizer:

1. Improve soil fertility. This is the main function of biological fertilizer. For example, all kinds of self generated, combined or symbiotic nitrogen fixation biological fertilizers can fix nitrogen in the air and increase the nitrogen content in the soil; A variety of microorganisms can decompose minerals such as phosphorus and potassium.

For example, silicate bacteria can decompose feldspar, potassium, mica and phosphate rock in soil, thus making insoluble phosphorus and potassium effective.

Assembly line, will be equipped with different types of machines to complete the production process.

2. Make and assist crops to absorb nutrients. Some bacterial fertilizers can not only increase the effective nutrients of soil, but also produce a variety of hormones and vitamins, thus promoting the growth of crops.

3. Enhance plant resistance. After inoculated with some biological fertilizers, they become the main bacteria in the rhizosphere of crops because of their massive reproduction in the roots. They can secrete antibiotics against fungi and bacteria, such as inhibiting the growth of hyperactive bacteria.

Bio fertilizer production

The use of fertilization equipment not only improves the work efficiency, but also saves more labor costs. In addition to the design of bio organic fertilizer production line, we also need to design organic fertilizer production line to produce organic fertilizer. More others design and use a series of fertilizer production process types to complete the production process.

Go to https://compostturnermachine.com/bio-composter-machine/ 

Complete sets of machines for bio fertilizer production line

Bio organic compost production line is a kind of compost which has the function of both microbial compost and organic compost. It is composed of specific functional microorganisms and organic matter, mainly used to remove plant residues (such as livestock manure, crop straw, etc.) After harmless treatment and decomposition.

The production method and operation process of bio organic compost are as follows:

  1. The first step in the production process of bio organic compost: the total dosage of selected strains is 0.2% – 0.5%.
  2. Production process of bio organic compost: preparation and requirements of raw and auxiliary materials:
  3. Main ingredients: fruit residue, dry bagasse, edible fungus residue, distiller’s grains, sugar residue, vinegar residue, starch residue, cassava residue, citric acid residue, soy sauce residue, monosodium glutamate residue, powder residue, bean curd residue, drug residue, oil residue, oil cake, bran, cottonseed meal, moldy feed, sludge, brewery’s residue, slaughterhouse residue, Ho water (s water), Leftover food, human and animal manure and other materials.

How to turn theses machines into bio composts, go to https://compostturnermachine.com/bio-composter-machine/

  1. Auxiliary materials: all kinds of crop straws, leaves and weeds, melons and vines, straw, pine hull, peanut hull, sawdust, rice husk powder, rice bran, etc. can be dried, crushed and made into high carbon.
  2. The proportion of main materials and auxiliary materials is 5:1-3:1.
  3. The production process of bio organic compost production line is divided into three steps: the water content should be controlled at 60-65%, and the water can only come out by hand holding materials in groups. Bacteria, main materials and auxiliary materials should be mixed evenly. The ambient temperature should be higher than 15 ℃. The stacking area of materials shall not be less than 4 square meters, the width shall be 1.5-2 meters, the height shall be 0.6 meters, and the length shall not be limited.
  4. The production process of bio organic compost is divided into four steps: composting should be turned at 50 ℃ once a day. If the chimney temperature exceeds 65 ℃, it will be overturned again. The temperature will be controlled below 70 ℃. The temperature of composting will be lower, the material will be loose, the material will not have the original smell, and there will be a little ammonia smell. White hyphae are produced in the pile and decompose.