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FPC crawler-type compost turner equipment is a kind of large-scale windrow fermentation machine, with full hydraulic operating system, tie-rod steering wheel operation, crawler type walking, sturdy and durable, strong power, large output, strong dumping ability, hydraulic lifting of the turning drum adjustment, high degree of automation, simple operation and easy to master. It is a professional turning equipment for the aerobic fermentation of organic materials into organic fertilizer.

Performance characteristics

The ground stacking fermentation mode is currently the most economical fertilizer mode for civil engineering and human resources. The materials need to be piled into long strips, and the materials are stirred and broken regularly by the compost turner, and the organic matter is decomposed under aerobic conditions. It also has the function of crushing, which greatly saves time and labor, greatly improves the production efficiency and product quality of the organic fertilizer plant, and greatly reduces the cost. When the compost turning machine is working, it can effectively mix sludge, viscous chicken manure and other materials with strains and straw powder evenly. Create a better aerobic environment for the fermentation of materials. Not only is it much faster than deep tank fermentation, but it also effectively prevents the generation of harmful and odorous gases such as hydrogen sulfide, amine gas, indole, etc. during the fermentation process, which meets environmental protection requirements

Working principle

Bio-organic fertilizer composting machine is a bio-organic fertilizer that uses the principle of oxygen-consuming fermentation to produce environmentally friendly and soil-improving bio-organic fertilizer from poultry manure, agricultural waste, sugar factory filter sludge, sludge, domestic garbage and other pollutants. It can achieve one-day temperature rise, 3-5 days deodorization, sterilization (can completely kill eggs, bacteria, etc. in the feces), and seven days to become fertilizer. It is faster and more efficient than other mechanical fermentation methods. Some auxiliary facilities can also be added according to customer requirements, such as automatic sprinkling devices.

Click here to find out more information about the crawler type compost turning machine. https://www.fertilizerplantcost.com/crawler-type-compost-turner/

What Is the Principle of Making Organic Fertilizer by Self-Propelled Turning Machine?

The self-propelled compost turning machine adopts hydraulic transmission, adopts domestic advanced high-power diesel engine, four-speed operation, and controllable turning width, which can effectively combine the crushing, mixing and stirring of bio-organic materials to provide a better aerobic environment for the fermentation of materials.

Introduction to the operation steps of the self-propelled turning compost machine

• Mix the straw, manure and fermented organic fertilizer bacteria liquid and stir evenly;
• Pile up the mixed materials and cover them with straw mats. Please note that the organic fertilizer fermentation is aerobic fermentation, and there is no need to build a completely sealed factory building or a large covered roof.
• Adjust the water content, and the humidity of the mixture should be 40%-50%. The judgment method is: knead the mixture into a ball without dripping, and then loosen it to disperse.
• Automatically advanced turning machine turns and mixes. Usually, it needs to be turned over on the third day of fermentation. If you need to match the corresponding fermentation auxiliary materials during the fermentation, you can sprinkle the starter of the fermented organic fertilizer to help the fermentation; the same operation can be carried out on the seventh day until the fermentation is completed; usually, the decomposition of the organic fertilizer can be 10-15 Finished in days.

Advantages of self-propelled turning compost machine

• The design concept of ergonomics, mechanical substitution of labor, and people-oriented emphasizes human-machine coordination, simplifies operating procedures, and improves the overall safety of product design.
• Product intelligence has begun to take shape. Self-propelled turning compost machines, as the main equipment type for fermentation turning compost operations, must adapt to the increase in costs brought about by the rapid increase in labor costs, and realize intelligence under the impact of new technologies, new processes and new requirements.
• Pay attention to the processing and production of product details, which inevitably requires improving the overall stability and quality of the product. How to make the self-propelled turning machine stand out in the future competition? So quality is the lifeline of the product. Only through the continuous improvement of product quality, the coordination of people and equipment, and the continuous optimization of product details, can the self-propelled trigger adapt to the needs of organic fertilizer processing plants under the new form and improve user experience.

FPC produces two types of self-propelled compost turner machines. They are crawler type compost turner and movable compost turner. Click this link to get more information about this fermentation machine. https://www.fertilizerplantcost.com/self-propelled-compost-turner/

In the complete set of equipment required for biological fertilizer production, fermentation stacker has gradually become a convenient tool to replace labor and forklift to deliver materials, and is the mainstream product of composting development trend with important influence.

According to the characteristics of organic fertilizer dumper, the characteristics used in composting production are: when making fertilizer, the dumper needs to adjust the carbon nitrogen ratio, pH and water content of raw materials, and some auxiliary materials must be added. add to. Depending on the lathe, the main raw materials and various auxiliary materials which are roughly stacked together in proportion can be evenly mixed to achieve the ideal granulating effect suitable for the granulator.

In the traditional stacker operation, the raw material particles are fully contacted and mixed with the air, and a large amount of fresh air can be cultivated in the stacker, which helps the aerobic microorganisms to produce spontaneous combustion fermentation heat and increase the stacking temperature.

When the temperature is high, adding fresh air to the reactor can reduce the temperature of the chimney. It forms the shape of high temperature exchange, and all kinds of beneficial microorganisms develop and reproduce in the appropriate temperature range.

The stacker system can process the material into small lumps, make the dense material pile loose and elastic, and form the appropriate porosity to promote the entry of oxygen.
After proper moisture fermentation, the moisture content of organic fertilizer is less than 40%. In the fermentation process, the biochemical reaction will produce new water, and the consumption of raw materials by microorganisms will gradually release water as carrier.

Therefore, in the process of fertilizer production, the water content is reduced in time. In addition to the evaporation caused by heat conduction, the raw materials are shifted from the stacker to form a forced water vapor distribution.

Our new organic fertilizer manufacturing equipment includes transverse device, walking device and stacking steering device. The stacking turning device consists of two reducers fixed on the frame, which are connected to the corresponding reducers through couplings and fixed with spiral blades. The utility model has the characteristics of improving the fermentation rate, rapidly decomposing the compost, preventing the generation of peculiar smell, and shortening the fermentation time.

eIt is usually applied to: farm, fertilizer fermentation, fertilizer factory, brewery, food factory and sugar factory fermentation of raw materials in fermentation waste fermentation and sugar residue crushing.