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The intelligent high-temperature aerobic fermentation treatment process is to mix organic waste and biomass (pulverized sawdust, rice husks, corn stalks, corn cob, peanut shells, etc.) and backmix materials in a certain proportion, and enter the treatment system with fermentation conditions. Oxygen is continuously supplied to the material through the high-pressure air supply system. Under the action of aerobic fermentation bacteria, the organic matter is continuously decomposed, resulting in a large amount of high temperature, which promotes the evaporation of water in the material, and at the same time kills pathogens, parasites, and impurities under high temperature conditions. Grass seeds can achieve the purpose of harmlessness, reduction and stabilization; the fermented materials can be used as organic fertilizer raw materials and landscaping to realize resource utilization.

Chicken manure aerobic fermentation system is an integrated complete set of equipment for processing livestock and poultry manure, domestic sludge, kitchen waste and other organic wastes. It mainly uses the activity of microorganisms to biodecompose and decompose the organic matter in the waste, realize the reduction, harmlessness and stabilization, and processing chicken manure into fertilizers, so as to realize the utilization of resources.

Aerobic fermentation tank equipment is mainly composed of fermentation chamber, feeding and lifting system, high-pressure air supply system, spindle drive system, hydraulic power system, automatic discharge system, deodorization system and automatic control system.

Aerobic fermentation equipment process flow

The intelligent high-temperature aerobic fermentation treatment process includes four processes: mixing and tempering, feeding, aerobic fermentation, and automatic discharging

(1) Mixing part

The mixing part is to mix excrement or organic waste with a high moisture content of about 75% with biomass and fermentation bacteria according to a certain proportion, and adjust the moisture content, C:N, air permeability, etc. to achieve fermentation conditions. If the moisture content of the raw material is 55-65%, it can be directly put into the tank for fermentation. You can ues a compost dryer to dry your manure.

in-vessel composting design

(2) Aerobic fermenter part

The process can be divided into a rapid heating stage, a high temperature stage, and a cooling stage.

The material enters the fermenter and is rapidly decomposed within 24-48 hours under the action of aerobic bacteria, and the heat released makes the temperature of the material rise rapidly. Through the air supply and aeration system, oxygen is evenly supplied to the fermentation tank to meet the oxygen demand in the fermentation process, so that the material is fully fermented and decomposed, and the high temperature stage is maintained for 5-7 days. When the decomposition rate slowly decreased, the temperature gradually decreased to below 50 degrees. The entire fermentation process lasts 7-15 days. The temperature rise and ventilation and oxygenation speed up the evaporation of the moisture of the material, and the exhaust gas and water vapor are discharged through the deodorizer through the deodorization system, thereby reducing the volume of the material and achieving the management of compost manure.

3) Automatic feeding part

The materials in the fermentation chamber are stirred by the main shaft and fall layer by layer under the action of gravity. After fermentation, they are discharged as organic fertilizer raw materials, with a moisture content of less than 40%, to realize the resource utilization of organic waste. After the organic fertilizer raw materials are released and stored in the organic fertilizer warehouse for 20-30 days, the temperature will decrease more steadily, and you can use animal waste as fertilizer.

Smart composting machine for sale

Advantages of chicken manure high temperature aerobic fermentation tank equipment

1. Using the composting techniques for poultry waste of biological bacteria, the operating cost is low;

2. Main body thermal insulation design, auxiliary heating to ensure normal operation of equipment in low temperature environment;

3. The exhaust gas is collected and deodorized in a centralized manner to achieve gas emission standards without secondary pollution;

4. The inner layer of the equipment is made of 304 stainless steel, which reduces corrosion and has a long service life;

5. Small footprint and high degree of automation, one person can control the entire fermentation process;

6. Factory operation, the number of equipment can be determined according to the processing capacity.

7. The treated materials are used as organic fertilizer raw materials to realize the resource utilization of organic wastes.

One of several easiest ways to make compost as rapidly as possible is to apply a fermentation tank. This can be constructed using barrels, or tanks that are specifically made, where fermentation process may appear. In the tank, bacteria are going to become abundant, wearing down the information. This can result in the introduction of the fertilizer you can expect to use and finally convert it into storable pellets. This is the best way to make compost extremely fast by utilizing what exactly is called an SX Fermentation Tank.

What Exactly Is A SX Fermentation Tank

SX fermentation tanks will help you accelerate how quick it is possible to convert the compost into fertilizer. Without it process, it could take many months so that you can create enough material that can be changed into fertilizer pellets. It is really an added expense, but should you be concerned with time, this will likely accelerate your schedule in the vessel composting way. You will have ample fertilizer for creating organic fertilizer pellets for your farm upon an annual basis.

In vessel composting machine for organic fertilizer

How To Locate An SX Fermentation Tank

You will discover these for sale in a variety of locations. If you are able to get it overseas, the fee for labor and production will likely be much less. The savings is frequently handed down to businesses that would like to purchase them for company. The more of such that you have, the faster you can expect to convert the compost available for you into fertilizer. Additionally, you can find various sizes of vessel systems that happen to be produced. You may consider receiving the largest ones offered to quickly convert your compost.

How To Save Cash If You Get One

If you want to save just as much money as you can, you might want to consider industrial fermenter cost. This can come from businesses that have been in countries for example China where the expense of production is very lower. However, even though the cost is going to be minimal in comparison to their competitors, it is going to help you save even more money. They will work more effectively with extensive research and development containing gone into producing fully automatic composting machine.

fermentation tank for sale

The Way You Use A Fermentation Tank For Compost

To start with, it is advisable to create one or more fermentation container adjacent to each other if at all possible. Each one of these will provide you with the automated dynamic turning of your compost inside all the tanks. This will guarantee that you will have a good amount of oxygen for aerobic fermentation to take place. Using this method every day, in the short time, your fermented compost is going to be transformed into fertilizer.

What is in vessel composting? The usage of fermentation tanks has grown to be more mainstream over time. People realize they can accelerate how fast bacteria can break down compost through this kind of equipment. For those who have a huge-scale operation, you may have to obtain one who is significantly large. The greater you have, and the larger the fermentation tanks, the faster your manufacture of fertilizer pellets will likely be every year.

In order to build an organic fertilizer plant by using a high production rate, you should make sure that you have every one of the necessary equipment within your production line. The process should start with composting the organic materials that you’ll be employing to create your fertilizer. That’s something you could do by using a fermentation tank.

Tanks Allow You to Prepare Materials for the following Stage of Production

As a way to produce organic fertilizer fast which you can use and sold, you’ll need to prepare the materials you’ll work with for the following stage of the production process. A fermentation tank is a wonderful way to get these materials ready for the following step of the process.

While composting can take too much time, employing a fermentation tank will help streamline the process. With all the right equipment, you’ll have the capacity to accomplish more and utilize enough time you do have as efficiently as is possible.

You May Increase Your Fertilizer

An additional benefit of working with a fermentation tank is that it offers you the opportunity to add materials which will ultimately increase your fertilizer and improve its overall effectiveness. For instance, you could add helpful fungi and bacteria to the mixture.

When you work with a tank, you’ll be in the position to produce animal manure fertilizer quickly. Bacteria can perform a great deal to enhance the overall quality of the fertilizer. You’ll have the ability to try to manufacture organic fertilizer which fits extremely high standards of quality.

In vessel composting machine for organic fertilizer

The Fertilizer Will Probably Be Maintained

A tank will make use of shifts in temperature to quickly decompose the type of material being used in the creation of fertilizer. After the process is complete, the temperature will shift again in order to maintain the fertilizer. This can ensure that the product still meets high standards of quality after it is ready for release.

Composting is surely an efficient way to help make large-scale compost, but because it’s this kind of time-consuming process, it isn’t a good option for big scale operations. A fertilizer tank will help to streamline this important step during this process while ensuring the maintenance in the fertilizer which is produced.

The Tank Prevents Caking

Caking fertilizer is an additional issue you could encounter in most of these production lines. If you’re trying to find a way of preventing these kinds of problems, employing a tank is really a solid option. Caking can prevent proper fermentation, but thankfully, using a tank, you can keep caking from happening to begin with.

organic fertilizer large fermentation pot

Should your goal is always to produce quality organic fertilizer in your plant, obtaining the right tools are crucial. Having a tank, you’ll be able to speed up the production process while avoiding many common problems.

Using a fermentation tank in your organic fertilizer production line, you’ll see better results overall. When you’re purchasing essential equipment for the plant, you’ll want to make certain that you put money into the right type of fertilizer tank. Locate a tank that gives you excellent results.

As a way to build an organic fertilizer plant with a high production rate, you must make sure which you have all of the necessary equipment in your production line. This process should start with composting the organic materials that you’ll be employing to create your fertilizer. That’s something that you can do having a fermentation tank.

Tanks Allow You to Prepare Materials for the upcoming Stage of Production

As a way to fast produce animal manure compost that can be used and sold, you’ll have to prepare materials you’ll work with for the following stage in the production process. A fermentation tank is an excellent way of getting these materials ready for the next step from the process.

While composting can take a long time, using a fermentation tank will help streamline the method. With the right equipment, you’ll have the capacity to accomplish more and employ the time that you do have as efficiently as possible.

In vessel composting machine for organic fertilizer

You May Enhance Your Fertilizer

An additional benefit of using a fermentation tank is that it provides you with the opportunity to add materials that will ultimately increase your fertilizer and improve its overall effectiveness. For instance, you could add helpful fungi and bacteria in to the mixture.

When you work with a tank, you’ll be capable of create a better product. Bacteria are capable of doing a lot to boost the overall quality of your own fertilizer. You’ll have the capacity to try to manufacture organic fertilizer that suits extremely high standards of quality.

The Fertilizer Will Probably Be Maintained

A tank uses shifts in temperature to quickly decompose the materials used in producing fertilizer. After the process is complete, the temperature will shift again so that you can keep up with the fertilizer. This may be sure that the product still meets high standards of quality when it is ready for release.

Composting is an effective way to create fertilizer on a small scale, but because it’s such a time-consuming process of composting, it isn’t a great choice for big scale operations. A fertilizer tank will help you to streamline this important step during this process while ensuring the constant maintenance of the fertilizer that is certainly produced.

The Tank Prevents Caking

Caking fertilizer is an additional issue you could encounter in most of these production lines. If you’re seeking a way to avoid most of these problems, by using a tank can be a solid option. Caking can prevent proper fermentation, but thankfully, using a tank, you can preserve caking from happening in the first place.

In case your goal is usually to produce top quality organic fertilizer compost inside your plant, finding the right equipment is crucial. By using a tank, you’ll be capable of accelerate the production process while avoiding many common problems.

Having a fermentation tank in your organic fertilizer production line, you’ll see better results overall. When you’re purchasing essential equipment for your plant, you’ll want to ensure that you spend money on the appropriate fertilizer tank. Find a tank that will give you excellent results.