The reason of wear of the shell of double roller granulator
Zhengzhou SX professional technicians will analyze the reasons for the wear of the roller shell on the compound fertilizer production line on the roller granulator
1. raw material moisture, pH
The roller sleeve is made of stainless steel. It reacts strongly with the pH value of the substance. Improper moisture and pH of the material will cause acid-base corrosion on the roller surface and damage the roller surface.
2. material factors
Roller extruder mainly deals with dry powder materials. Due to the different hardness of the material, uneven forces will be produced during extrusion and ball formation, which will increase the wear of roller skin. From the perspective of material factors, the other factor is the uniformity of the raw material particle size. Different sizes of raw materials also lead to uneven force and wear of roller sleeve.
3. feed uniformity coefficient
The center of the axis of the parallel bar of the extruder is parallel to the surface of the roll skin. If the feed is seriously uneven, one end feeds more and the other end is fed less, it will cause uneven force at both ends of the roller, increase the friction between the roller and the material, and cause the roller to wear.
Measures to reduce the wear of the roller shell in the compound fertilizer production line of the roller extruder:
In the process of pelletizing of the roller extrusion granulator, the roller skin is inevitably worn.
However, if used properly, it can effectively reduce the wear of the roller skin, thus extending the service life of the roller skin. According to the above factors, the following aspects can reduce the wear of the granulator.
1. for materials with high moisture content and high pH value, inspection and adjustment shall be carried out.
2. roller material, it is very necessary to select the cylinder cover with good material, wear resistance, torsion resistance and corrosion resistance.
3. in order to supply working materials, the uniformity of feed must be controlled to avoid wear caused by uneven axial force of roller.
Effective maintenance is an important means to reduce wear.
In conclusion, the damage factors should be avoided in the daily operation of the compound fertilizer production line from to the roller extruder. Therefore, manual and conventional use can reduce the wear of the pelletizing roller of extruder, prolong the service life and reduce unnecessary waste.