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What Are The Key Steps In The Process Of Producing NPK Fertilizer?

Fertilizer that is produced from nitrogen, potassium, and also phosphorus can be produced in mass quantities. It really is determined by the kind of machinery you have available as well as your source of these materials that you will be utilized to create the compost. In many cases, you should have a large fertilizer production plant, capable of generating tons of this product on a daily basis. NPK is one of the most widely used types of fertilizer. If you want to make use of it, it is possible to locate a company that can assist you in producing as much of this material that you need for the business.

What Kind Of Machinery What You Need?

The machinery that you will want would include many different components including a rotating drum, dryer, as well as a mixing machine npk. These will be connected together to assist you to produce the exact quantity of fertilizer that you will need to your business. Regardless if you are selling NPK or making use of it for your very own crops, you may benefit by producing your own personal material on manufacture of npk fertilizer. Take into account that in addition, you want a mixer machine, a granulator machine, plus a robust dryer drum for your largest scale operations. Also you can get smaller units that can produce NPK for yourself if you have a smaller business.

The design of NPK fertilizer production line

NPK fertilizer production line for sale

Just How Long Could It Choose To Adopt To Have This Machinery

It shouldn’t take very long whatsoever to have this machinery. In reality, you must be able to find a number of companies that can assist you. They will produce probably the most reliable units in the market. A lot of them can have different sizes of individual machines and extremely elaborate NPK fertilizer production plants. While you receive estimates from each blender of fertilizer equipment suppliers, they will tell you how much it can cost and just how much production you may expect. This information will be invaluable as you are selecting what type can provide the best solution. After you have placed your order, and may likely take several weeks for doing it to arrive.

Reasons To Get This Machinery

You really should consider making an investment in this pellet granulator in case you are currently purchasing a huge selection of a lot of NPK regularly. It’s safer to have full control of the mixture of phosphorus, nitrogen, and potassium you might be using. You are able to alter the ratios, depending upon the crops you are planting, allowing you to have the right balance of nutrients inside the soil. Furthermore, it offers you a further good thing about having the ability to sell any additional material that you are producing.

Disk granulating machine for compound fertilizer plant

Compound fertilizer granulating machine for sale

If you wish to produce this material regularly, investing in a commercial plant for making compound fertilizer might be a good investment. You may not realize how simple it really is to locate the companies which are producing them daily. In some instances, it is possible to conserve a significant amount on the investment within this machinery. It really depends on how how much research you are doing, and exactly how much you know about the machine for fertilizer production that will produce fertilizer using this type of unique mix of nutrients.

Process Introduction of Compound Fertilizer Equipment Production Line

The process flow of the compound fertilizer production line can usually be divided into: raw material ingredient, raw material mixing, raw material granulation, particle drying, particle cooling, particle classification, finished product coating, and then finished product packaging.

The compound fertilizer production line has low investment, quick results and good economic benefits. The complete set of equipment has a compact flow layout, scientific and reasonable, and advanced technology. Energy saving and consumption reduction, no three wastes are discharged, stable operation, reliable operation and convenient maintenance. The raw materials have wide adaptability and are suitable for the granulation of various raw materials such as compound fertilizers, medicines, chemicals, feeds, etc., and the product granulation rate is high. FPC production line for making compound fertilizer can produce compound fertilizers of various concentrations and types (including organic fertilizers, inorganic fertilizers, biological fertilizers, magnetic fertilizers, etc.), especially for granulation of dilute and ammonium bicarbonate series compound fertilizers. FPC company produces and sells products: non-drying compound fertilizer production line, non-drying compound fertilizer production machine, compound fertilizer equipment manufacturer.

Process

Raw material ingredients: urea, ammonium nitrate, ammonium chloride, ammonium sulfate, ammonium phosphate (monoammonium phosphate, diammonium phosphate, heavy calcium, ordinary calcium), potassium chloride (potassium sulfate) and other raw materials are equipped in a certain proportion (according to Market demand and local soil test results).

Stirring of raw materials: Stir the prepared raw materials evenly to increase the uniform fertilizer efficiency content of the overall fertilizer particles.

Raw material granulation: send the evenly stirred raw materials into the granulator for granulation (rotary granulators can be used, or extrusion granulators can also be used).

Granule drying: The granules made by the granulator are sent to the dryer, and the moisture contained in the granules is dried to increase the strength of the granules and facilitate storage.

Granule cooling: The temperature of dried fertilizer granules is too high and easy to agglomerate. After cooling, it is convenient for bagging and storage and transportation.

Particle classification: The cooled particles are classified, the unqualified particles are crushed and re-granulated, and the qualified products are screened out.

Finished film: Coating qualified products to increase the brightness and roundness of the particles.

Finished product packaging: Pack the film-coated particles, that is, the finished product, and store it in a ventilated place.

  • The product pellets have equal and balanced nutrients

Because it is a chemical synthesis granulation, the nutrient content of the granular fertilizer is the same as the label, and it can provide the crops with nitrogen, phosphorus, potassium and other nutrients at a certain ratio at the same time to ensure the balanced growth of the crops.

  • Good physical properties of the product

The particle size distribution of the product is uniform, 90% of which are particles with a particle size of 2-4 mm; the particles have high strength, good fluidity, and are not easily broken during transportation, storage and stacking. The design incorporates foreign advanced technology to further optimize the design performance of the device.

You can get the entire complete set of compound fertilizer production line in FPC. In addition, you can get the BB, NPK , urea based compound fertilizer production line at best cost. Please contact with us for detailed deisgn  solutions. https://www.fertilizerplantcost.com/compound-fertilizer-production-line/

What is npk compound fertilizer?

Classification characteristics and application of urea ammonium phosphate, aaty mmonium, phosphorus and potassium compound fertilizer. We also provide professional NPK fertilizer production machine and production line.

Urea ammonium phosphate

Ammonium phosphate of urea is composed of CO (NH2) 2 · (NH4) 2HPO4, which is made of ammonium phosphate and urea. Its nutrient content can be 37-17-0, 29-29-0, 25-25-0 and so on. It is a high concentration of nitrogen and phosphorus compound fertilizer. N and P nutrients are water soluble, and N: P2O5 is 1:1 or 2:1, which is easy to be absorbed by crops. Go to https://www.wastetofertilizer.com/npk-compound-fertilizer-production-line/ for quality npk compound fertilizer production.

Ammonium phosphate urea is suitable for all kinds of soil and all kinds of crops, its fertilizer efficiency is better than the nitrogen and phosphorus content of simple fertilizer, and its application method is the same as ammonium phosphate.

NPK Drum Granulation Line

NPK Drum Granulation Line

Ammonium, phosphorus and potassium fertilizers

Ammonium phosphate potassium fertilizer is a ternary compound fertilizer made of ammonium sulfate, potassium sulfate and phosphate in different proportions, or by adding potassium salt into ammonium phosphate. The nutritional ratios were 12-24-12, 10-20-15 and 10-30-10, respectively.

The proportion of phosphorus in ammonium phosphate and potassium fertilizer is relatively large, so nitrogen and potassium fertilizer can be applied properly, and the ratio can be adjusted to give full play to fertilizer efficiency. Potassium ammonium phosphate fertilizer is a kind of high concentration compound fertilizer. How to make npk compound granules? Go here for more.

Our NPK fertilizer production line can produce NPK compound fertilizer of ammonium phosphate, superphosphate, potassium dihydrogen phosphate, potassium nitrate, urea ammonium phosphate, ammonium, phosphorus and potassium compound fertilizer.

Want to make your own compound fertilizer? Here are detailed info for your reference:https://www.wastetofertilizer.com/npk-compound-fertilizer-production-line/

NPK compound fertilizer application tips

NPK compound fertilizer contains two or more kinds of macroelements, which can provide rich nutrition for the growth and development of soil and plants. What should be paid attention to when applying NPK compound fertilizer?

There are different concentrations of compound fertilizer, we should pay attention to choose the appropriate concentration. At present, most compound fertilizers are distributed according to the average nutrient status of soil types and the proportion of fertilizer required by crops in a certain area. There are high, medium and low concentration compound fertilizers on the market.

How to make npk compound fertilizer granules? Go to https://fertilizerplantequiment.com/compound-fertilizer-production-line/

Generally, the low concentration of total nutrients is between 25% ~ 30%, the medium concentration is between 30% ~ 40%, and the high concentration is more than 40%. And crops. Generally speaking, high concentration compound fertilizer is used for economic crops with good quality, less residue and high utilization rate. The concentration of compound fertilizer is high. Avoid direct contact between seeds and fertilizer. The nutrient content of compound fertilizer is high. If the seeds or seedling roots are directly contacted, the emergence of seedlings will be affected, and even the roots will be burnt. When sowing, seeds should be mixed with acupoints, and compound fertilizer should be applied in strips with an interval of 5-10 cm.

NPK Drum Granulation Line

NPK Drum Granulation Line

Matters needing attention in application of NPK compound fertilizer

It is necessary to pay attention to the nutrient composition of compound fertilizer with different proportion of raw materials. Different brands and concentrations of compound fertilizer use different raw materials, which should be selected and used according to the types of soil and crops. The compound fertilizer containing nitrate is not suitable for leaf vegetables and paddy fields. It is not suitable to use compound fertilizer containing ammonium ion, potassium chloride or chloride ion in saline alkali soil, potassium sulfate in crops or saline alkali soil, and potassium sulfate in paddy field and acid soil, otherwise it will reduce fertility and even poison crops.

The compound fertilizer containing two or more kinds of large elements is easy to volatilize or lose with the rain, and the phosphorus and potassium are fixed by the soil, especially the mobility of phosphorus in the soil is small, and it is not easy to be absorbed. The crop root system is on the surface, which is not conducive to deep root system. The drought condition in the fertilizer can not be dissolved, and it is worse in the development, so the compound fertilizer should go deep into the soil.

Find machines to make your own fertilizer? Go to https://fertilizerplantequiment.com/