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Category Archive : Fertilizer Packing Equipment

What Equipment Should I Buy to Run the NPK Compound Fertilizer Production Line?

According to relevant information, the complete NPK compound fertilizer production process flow can usually be divided into: raw material batching, raw material mixing, raw material granulation, particle drying, particle cooling, particle classification, finished product coating, and final finished product packaging. The complete set of FPC compound fertilizer equipment has low investment, quick results and good economic benefits. The complete set of equipment has a compact flow layout, scientific and reasonable, energy-saving and consumption-reducing, stable operation, reliable operation and convenient maintenance. The raw materials have wide adaptability, suitable for the granulation of various raw materials such as compound fertilizer, medicine, chemical industry, feed, etc., and the product granulation rate is high. It can produce compound fertilizers of various concentrations and various types (including organic fertilizer, inorganic fertilizer, biological fertilizer, magnetic fertilizer, etc.).

What is detailed NPK compound fertilizer production line?

The process flow of NPK compound fertilizer production line is as follows:

  • Raw material ingredients: urea, ammonium nitrate, ammonium chloride, ammonium sulfate, ammonium phosphate (monoammonium phosphate, diammonium phosphate, heavy calcium, ordinary calcium), potassium chloride (potassium sulfate) and other raw materials are equipped in a certain proportion (according to Market demand and soil testing results in various places).
  • Mixing of raw materials: Stir the prepared raw materials evenly to increase the uniform fertilizer efficiency content of the entire fertilizer particles.
  • Raw material granulation: send the uniformly stirred raw materials to the granulator for granulation (rotary drum granulator or extrusion granulator can be used).
  • Granule drying: The granules made by the granulator are sent to the dryer, and the moisture contained in the granules is dried to increase the strength of the granules and facilitate storage.
  • Granule cooling: The temperature of dried fertilizer granules is too high and easy to agglomerate. After cooling, it is convenient for bagging storage and transportation.
  • Particle classification: The cooled particles are classified, the unqualified particles are crushed and re-granulated, and the qualified products are screened out.
  • Finished film: Coating qualified products to increase the brightness and roundness of the particles.
  • Finished product packaging: Pack the film-coated particles, that is, the finished product, and store it in a ventilated place.

Click here to get the best solutions of NPK compound fertilizer production line design.

 

New developed compost machines in 2021

Twin screw turnover machine SX is a new type of high-yield organic fertilizer composting fermentation turnover machine in the organic fertilizer production line.

The double screw turnover machine can complete the deep turnover of organic fertilizer composting materials. Including livestock manure, sludge, sugar mill filter sludge, residue cake and straw scraps.

Large Scale Compost Turner

Large Scale Compost Turner

Twin screw turning machine is used for fermentation and dumping of organic waste. It is widely used in organic fertilizer plants, compound fertilizer plants, sludge waste plants, horticultural farms and BIS mushroom plants for fermentation and water removal.

Dumper is the core equipment of aerobic dynamic composting. As a new type of machinery, it is still unknown in the national product catalog, but it spreads rapidly in the series of fertilizer machinery and equipment.

It is the main product in the development trend of composting industry to replace handheld devices and handheld devices. Mobile phone for storing materials. It can be used in bio organic fertilizer production line and chicken manure organic fertilizer production line with high yield.

More detailed info, go to https://compostmachinery.com/

Complete sets of machines for bio fertilizer production line

Bio organic compost production line is a kind of compost which has the function of both microbial compost and organic compost. It is composed of specific functional microorganisms and organic matter, mainly used to remove plant residues (such as livestock manure, crop straw, etc.) After harmless treatment and decomposition.

The production method and operation process of bio organic compost are as follows:

  1. The first step in the production process of bio organic compost: the total dosage of selected strains is 0.2% – 0.5%.
  2. Production process of bio organic compost: preparation and requirements of raw and auxiliary materials:
  3. Main ingredients: fruit residue, dry bagasse, edible fungus residue, distiller’s grains, sugar residue, vinegar residue, starch residue, cassava residue, citric acid residue, soy sauce residue, monosodium glutamate residue, powder residue, bean curd residue, drug residue, oil residue, oil cake, bran, cottonseed meal, moldy feed, sludge, brewery’s residue, slaughterhouse residue, Ho water (s water), Leftover food, human and animal manure and other materials.

How to turn theses machines into bio composts, go to https://compostturnermachine.com/bio-composter-machine/

  1. Auxiliary materials: all kinds of crop straws, leaves and weeds, melons and vines, straw, pine hull, peanut hull, sawdust, rice husk powder, rice bran, etc. can be dried, crushed and made into high carbon.
  2. The proportion of main materials and auxiliary materials is 5:1-3:1.
  3. The production process of bio organic compost production line is divided into three steps: the water content should be controlled at 60-65%, and the water can only come out by hand holding materials in groups. Bacteria, main materials and auxiliary materials should be mixed evenly. The ambient temperature should be higher than 15 ℃. The stacking area of materials shall not be less than 4 square meters, the width shall be 1.5-2 meters, the height shall be 0.6 meters, and the length shall not be limited.
  4. The production process of bio organic compost is divided into four steps: composting should be turned at 50 ℃ once a day. If the chimney temperature exceeds 65 ℃, it will be overturned again. The temperature will be controlled below 70 ℃. The temperature of composting will be lower, the material will be loose, the material will not have the original smell, and there will be a little ammonia smell. White hyphae are produced in the pile and decompose.

How to make compost from chicken litter?

The process of compost production in the production of biological compost.

(1) The mixture of strains based on microbial fermentation was prepared.

In order to produce bio organic compost, the fermentation substrate must be used as the strain. We use HM fermentation base here. In order to make more evenly contact with chicken manure, 10 kinds of beneficial microorganisms, such as nitrogen fixing bacteria, nitrogen fixing bacteria, potassium decomposing bacteria, phosphate decomposing bacteria, yeast, actinomycetes, Bacillus Giganticus and Bacillus subtilis, are more evenly contacted with chicken manure, and 100g HM fermentation base material is divided into five equal parts. Every 20 grams, about 1-1.6 kg wheat bran or soybean meal and soybean meal are added to each HM fermentation base Other auxiliary materials, which are well mixed, are called plants. In this way, each bacterial mixture can ferment about 200 kg of chicken manure.

organic fertilizer large fermentation pot

organic fertilizer large fermentation pot

(2) Two manufacturing methods:

The production of bio organic compost used in livestock and poultry manure can be divided into static processing and dynamic processing.

Bio compost production line

  1. static processing and manufacturing technology of bio organic compost:

Static treatment of bio organic compost is a kind of self-made bio organic compost produced by farmers in the field. The method is simple, easy to operate, and has less investment, which is suitable for small-scale professional farmers.

(1) Prepare chicken manure and accessories.

Choose an open space of about 30 square meters, flat ground, no water, and separate chicken manure from auxiliary materials.

In order to mix the mixture of strain and chicken manure evenly, we divided 1000 kg chicken manure into five equal parts. About 200 kg per serving.

Pan Granulation Compound Fertilizer Production Line

Pan Granulation Compound Fertilizer Production Line

Generally, the grain or powder wheat bran, peanut shell powder and other main auxiliary materials, such as corn straw, cotton stalk, etc., must be cut into 5-10 cm long, too long will cause inconvenient mixing. The purpose of adding auxiliary materials is to regulate the water content and carbon nitrogen ratio of chicken manure and improve the permeability of fermentation materials.

(2) Fermentation platform construction.

After chicken manure and auxiliary materials are ready, fermentation platform shall be built according to the actual situation of environment and farmers.

When establishing fermentation platform, please select places with sufficient sunshine, flat, high terrain, avoiding opening of air outlets and easy to operate. First, some parallel ventilation ditches are excavated, with the width of 30 cm, depth of 30cm and width of ditch beam of 20cm. The branches, bamboo strips, straw and so on are spread on the ditch beam to form a fermenting platform with permeable bottom, which is convenient for ventilation and oxygen supply. Because the beneficial biota in HM fermentation base belongs to aerobic strain, the fermentation products can decay better only when there is enough oxygen.

After the fermentation platform is completed, we can continue to produce the bio organic compost which is still processed.

(3) Operation steps.

Evenly spread the mixture of the strain on the prepared chicken manure and mix well. During the mixing process, the moisture content of chicken manure should be adjusted to about 60%, namely holding several chicken manure in hand, holding tightly, and paying attention to the water between fingers, but not dripping water. Release your hand and gently touch to expand it. That’s enough water. If the water content is too high, add wheat bran, corn straw and other auxiliary materials to reduce the water content in chicken manure; if the water content is too low, add fresh chicken manure or sprinkle some water. Pile the mixed chicken manure on the fermentation platform.

The other four piles of chicken manure were treated in the same way, all piled together. At this time, the height is about 1-1.2m, the length and width are 1.5-2 meters, and the composting amount is generally 1.5 cubic meters.

(4) Management of fermentation process.

In the process of fermentation, temperature control is very important. If the temperature is too low, the mature standard cannot be met; if the temperature is too low, it cannot be reached. If the temperature is too high, the nutrients of compost are easy to lose. The temperature inside compost is from outside to within 30 cm. Therefore, the metal rod of thermometer used for measuring temperature must be longer than 30 cm. When measuring, it must be inserted into compost for more than 30 cm to accurately reflect the fermentation temperature of compost.

Fermentation temperature and time requirements:

After composting, chicken manure entered the first fermentation stage. It will automatically heat to above 55 ° C for 5 to 7 days, and then kill most parasite eggs and harmful bacteria to be harmless

Double Rolloer Granulator for NPK Compound Fertilizer Plant

Detailed info on compound fertilizer production

Compound fertilizer is the main development direction of chemical industry. In the process of fertilizer production, different types and series of fertilizer equipment can be used to complete the production process of compound fertilizer.

Compound fertilizer gives full play to the role of original fertilizer and overcomes the shortcomings of some original fertilizers. First of all, compound fertilizer will develop to high concentration, which will increase the concentration of compound fertilizer and the content of effective nutrients in compound fertilizer.

Pan Granulation Compound Fertilizer Production Line

Pan Granulation Compound Fertilizer Production Line

Compound fertilizer will develop in this direction. It refers to the differences of climate, soil, crops or characteristics in different regions, as well as the role of R & D and production of fertilizer to achieve optimal allocation of resources according to the actual needs of different regions.

Compound fertilizer equipment from sx FPL can produce fertilizer according to formula, avoiding the situation that the fertilizer raw materials used in different areas are the same but not suitable for the needs of different areas, resulting in waste of resources. There are certain requirements for the production formula of compound fertilizer equipment.

Double Rolloer Granulator for NPK Compound Fertilizer Plant

Double Rolloer Granulator for NPK Compound Fertilizer Plant

The quality of chemical fertilizer is the key factor affecting the growth of crops, and its performance is reliable. Professional fertilizer equipment can ensure the quality of compound fertilizer. Disc granulation production line for compound fertilizer production, drum granulation production line equipment can be called organic fertilizer.

Chemical fertilizer production line can be made into organic fertilizer production line. It is suitable for large-scale pelletizing line with low concentration and free of charge. The fertilizer equipment has the advantages of simple structure, easy maintenance, high granulation rate and wide range of raw materials. It is the best choice for compound fertilizer production.

In the production process of NPK fertilizer, it is more efficient to use different types and series of automatic fertilizer equipment to complete the production process.

Although nitrogen, phosphorus, potassium and compound fertilizer are used, sometimes compound fertilizer is mixed with organic fertilizer produced by organic fertilizer production line. Soil and water increase the growth of plants. More details info, go to https://fertilizerplantequiment.com/compound-fertilizer-production-line/

Cleaning Requirements of Fertilizer Bagging Machine

Organic fertilizer automatic packaging machine is a kind of mechanical equipment used for weighing and packaging powder, granular, small pieces and other bulk materials. It is highly automatic and can realize the precise weighing in the process of bag clamping, bag lifting, blanking, measurement, bag dropping and bag removing, so as to realize the high-end automatic and accurate production process of enterprises.

After the automatic fertilizer packaging machine stops working, it is necessary to clean the metering part in time. For some packaging materials that can adhere to the equipment, they should be cleaned in time after each use, so as not to affect the next use. The sealing lines of the bag mouth of the packaging products are clear.

It needs to regularly clean the dust objects in the electric control box, so as to prevent electrical faults such as short circuit or poor contact, keep all parts of the machine clean, extend the service life of the equipment, and ensure the normal operation of the equipment.

Maintenance of automatic fertilizer packing machine

  1. Check the screws of all parts of the equipment frequently to avoid loosening and affecting the work.
  2. Particle packaging scale and other packaging equipment are electrical equipment. The electrical part should do a good job of moisture-proof and anti-corrosion to prevent personal accidents caused by electric leakage.

Characteristics of automatic fertilizer packaging machine

  1. High control requirements

Due to the complex structure and high requirements of packaging process, its automatic control directly affects its structure, working stability, packaging product quality, production efficiency and operating environment. Therefore, the control requirements of packaging machine are fast and high.

  1. Fast update

Due to the continuous high-speed development of particle packaging scale, mechanical parts are easy to fatigue, and with the social progress, the requirements of packaging machine are increasingly strict, in order to meet the market needs, packaging machines should be replaced in time.

  1. Environmental protection

Fully automatic control, each bin has dust bunching equipment, packaging machine is also remote operation, greatly conducive to the achievement of environmental indicators.